Minuteman ED6200RM User Manual Download Page 23

 

42

6 Troubleshooting 

Guide 

 

If the UPS malfunctions, check the followings: 

a. Is the wiring of the input and the output correct? 
b. Is the input voltage within the acceptable window of the UPS? 

If items a. and b. above are correct then proceed with the following chart. If the 
problem persists, see Obtaining Service. 

 

Situation Check 

Items 

Solution 

UPS Red Fault 
LED lights up   

Check the error code 
shown on the LCD 
screen 
 
1.Er05,     & 
2.Er06, Er10, Er12, 

Er28 &   

3.EPO 
4.Er11, Er33 
5.Er14 
6.Er15 
7.

Er16, Er27 

8.Er21 
9.Er24 
10.other error code 
 

1. Check to see if the battery connection is 

properly done, then re-charge the 
batteries for 8-hours to see whether the 
UPS will backup normally; call for 
service. 

2. Remove some of the load from the UPS 

output. Check the Input power cord. 

3. Remove the short circuit at the EPO 

terminal. 

4. 

Remove all objects that block the 
ventilation holes. 

5. Check the fans on rear panel. 
6. If the UPS is on CVCF mode, you have 

to turn Off UPS and then turn it On 
again. 

7. All of parameters except the ID number 

in the parallel UPS must be same. Refer
to section 3.5. 

8. Reconnect the RJ-45 wire or set a UPS 

with ID=1. 

9. When the UPS is on CVCF mode, it is 

prohibited to have bypass input. Turn off 
the UPS and the Bypass input and 
restart the UPS. 

10. Call for Service. 

UPS fails to offer 
battery backup or 
its runtime is to 
short. 

The batteries maybe 
weak or at the end of 
useful service life. 

Charge the batteries for 8-hours, then 
retest. If the runtime is still less than 
expected, the batteries need to be 
replaced. Contact your local distributor. 

UPS locks itself 
and it cannot be 
turned off. 

To unlock the UPS 
press the OFF switch 
for 5-seconds and the 
audible alarm will sound 
2-beeps. Turn Off the 
input circuit breaker of 
the UPS. 

The UPS should be unlocked, but the 
original problem may not be resolved. Call 
for Service. 

 

 

43

7  Replacing the Batteries 

(QUALIFIED SERVICE PERSONNEL ONLY) 

Please read all of the 

WARNINGS

 and 

CAUTIONS

 before attempting to 

service the batteries. 
 

WARNING:

 This Uninterruptible Power Supply contains potentially hazardous 

voltages. Do not attempt to disassemble the UPS system beyond the battery 
replacement procedure. This UPS system contains no user serviceable parts. 
Maintenance and Battery replacement must be performed by

 QUALIFIED 

SERVICE PERSONNEL ONLY. 

 

CAUTION:

 Do not open or mutilate batteries. Released electrolyte is harmful to 

the skin and eyes and may be toxic. 
 

CAUTION:

 Do not dispose of batteries in a fire. The batteries may explode. 

 

CAUTION:

 The batteries in this Battery Pack module recyclable. Dispose of 

the batteries properly. The batteries contain lead and pose a hazard to the 
environment and human health if not disposed of properly. Refer to local codes 
for proper disposal requirements or return the battery to the supplier. 
 

CAUTION:

 The battery system can still present a risk of electrical shock. 

These batteries produce sufficient current to burn wire or tools very rapidly, 
producing molten metal. Observe these precautions when replacing the 
batteries: 

1.  Remove watches, rings, or other metal objects. 
2.  Use hand tools with insulated handles. 
3.  Wear protective eye gear (goggles), rubber gloves and boots. 
4.  Do not lay tools or other metal parts on top of batteries. 
5.  Disconnect the charging source prior to connecting or disconnecting 

the battery terminals. 

6.  Determine if the battery is inadvertently grounded. If the battery is, 

remove the source of the grounding. Contact with any part of a 
grounded battery can result in an electrical shock. The likelihood of 
such shock will be reduced, if such grounds are removed during 
installation and maintenance. 

 

CAUTION:

 Replace the batteries with the same number and type as originally 

installed in the Battery Pack module. These batteries have pressure-operated 
vents. This Battery Pack module contains sealed non-spillable maintenance-
free lead acid batteries. 
 
 

 

Summary of Contents for ED6200RM

Page 1: ...tems Inc 1455 LeMay Drive Carrollton TX 75007 Phone 1 972 446 7363 Fax 1 972 446 9011 Internet minutemanups com UPS Sizing sizemyups com PN 34000315 R5 ED6200RM Parallel Redundant ON LINE SERIES User...

Page 2: ...Installation of Castor Covers 14 3 5 Wiring the Input and Output Connections 18 3 6 RJ 45 cables for the Maintenance Bypass Operation 27 3 7 Operation and Setup Instructions 28 4 Communication Port EP...

Page 3: ...enance of the UPS and batteries 1 1 12 CAUTION A disconnect switch must be provided by the user for the AC output circuit when the UPS s output is hardwired To reduce the risk of fire connect only to...

Page 4: ...Parallel Redundant kit Contact your local distributor for more information concerning the Parallel Redundant operation 2 2 5 Maintenance Bypass Switch which reduces down time for maintenance 2 2 6 The...

Page 5: ...Er03 PFC Boost soft start abnormal after 30 seconds 30 Er04 Inverter Failure 31 Er05 Battery Weak or Dead 32 Er06 Output Short Circuit 33 Er08 DC Bus high voltage level abnormal 34 Er09 DC Bus low vol...

Page 6: ...59 CEr2 Bypass Voltage out of range 60 CEr3 Inverter Voltage out of range 61 CEr4 Load Percentage out of range 62 CEr5 Battery Voltage out of range 63 CEr6 UPS Output Voltage out of range Er7 Er19 Er2...

Page 7: ...nnecting a Battery Pack G Cooling Fans H Terminal block for Input Output power connection I Option Slot 1 is for other option cards except the SNMP card and the Programmable Relay card J Option Slot 2...

Page 8: ...cking material Since the manufacturer is not responsible for shipping damage incurred when the system is returned the original packing material is inexpensive insurance PLEASE SAVE THE PACKING MATERIA...

Page 9: ...Pack and then connect UPS and the Battery Pack together S1 A3 S3 15 3 4 1 2 UPS Isolation Transformer and Battery Pack 3 4 2 Rack Installation 3 4 2 1 UPS Isolation Transformer and Battery Pack Step1...

Page 10: ...ion Transformer and Battery Pack Step3 Install the Rails in the 4 post Rack S3 S3 17 Step4 Install the Battery Pack to the Rails Step5 Install the Rails in the 4 post Rack and then install the Isolati...

Page 11: ...current protection device in accordance with the National Electric Code ANSI NFPA 70 Use 60 C copper wire and apply 22 1lb in of torque force when connecting to the terminal blocks Output Voltage and...

Page 12: ...put of the Isolation Transformer A Qualified Electrical Contractor must perform the hardwiring The outputs must be connected to an over current protection device circuit breaker in accordance with the...

Page 13: ...rom L22 to N11 L11 L1 N22 L2 G Earth Ground 240Vac 23 3 5 2 3 9 Configuration 5 Output Two separate circuits of 120VAC 3KVA loads 3KVA max load per circuit Total combined output load not to exceed 6KV...

Page 14: ...e box to the TR OUTPUT terminal block 4 Has a Maintenance Bypass Switch see Section 3 6 for connecting the RJ 45 cables for the Maintenance Bypass operation 25 3 5 3 1 Application B 1 Utility Input 20...

Page 15: ...L21 2 Connect a wire to the Output terminal N22 3 Connect a wire to the Output terminal G2 3 5 4 3 Application D 1 Utility Input 208 240VAC must be hardwired see Section 3 5 4 1 for wiring 2 UPS Outpu...

Page 16: ...n Switch on the front panel for approximately 3 seconds then release The audible alarm will sound 2 beeps then the LCD display will change from drawing B to drawing C C 29 3 7 1 6 The UPS will perform...

Page 17: ...release the audible alarm will sound 2 beeps The LCD display will change from drawing G to drawing H the UPS will be in self test mode The UPS will provide an output within approximately 1 minute and...

Page 18: ...1 Once the UPS has successfully started up press the Special Function keypad to change the LCD display screen to drawing Q1 Q1 It shows the Buzzer is Enabled Q2 It shows the Buzzer is Disabled 3 7 4 2...

Page 19: ...ws the bypass voltage is adjusted to the higher limit T It shows the Frequency Window is 3Hz 35 U It shows the Inverter Output Voltage setting V1 It shows the UPS is operated in the Normal mode V2 It...

Page 20: ...can be changed to 184VAC 260VAC or 195VAC 260VAC 3 7 5 4 Drawing T means the bypass frequency window of the Inverter Output can be changed to 3Hz or 1Hz 3 7 5 5 Drawing U means the Inverter Output Vo...

Page 21: ...PS system 3 7 8 1 1 Press the Off switch for approximately 5 seconds the LCD screen will display drawing B and the UPS will be in the Bypass mode 3 7 8 1 2 Remove the Maintenance Bypass Switch cover f...

Page 22: ...UPS shuts down the fans will still be on In approximately 1 minute the fans will reduce speed To restart the UPS once the utility power returns Press the Off switch on the front panel for 2 beeps then...

Page 23: ...43 7 Replacing the Batteries QUALIFIED SERVICE PERSONNEL ONLY Please read all of the WARNINGS and CAUTIONS before attempting to service the batteries WARNING This Uninterruptible Power Supply contains...

Page 24: ...el of the UPS 7 1 4 Turn Off the utility power circuit breaker at the service panel 7 1 5 Disconnect all of the communications and network cables from the rear panel of the UPS 7 1 6 Turn Off the DC c...

Page 25: ...reaker on the rear panel of the UPS if applicable 7 1 34 Press and hold the On Switch on the front panel for approximately 3 seconds then release if applicable 7 1 35 Turn On the equipment that is con...

Page 26: ...tripped A tripped circuit breaker is the most common problem Call your dealer for assistance If you cannot reach your dealer or if they cannot resolve the problem call or fax MINUTEMAN Technical Suppo...

Page 27: ...Except as provided herein Para Systems makes no warranties expressed or implied including warranties of merchantability and fitness for a particular purpose Some states do not permit limitation of imp...

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