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MINN KOTA PowerDrive 45 series, Owner'S Manual, Page: 19 / 45

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MINN KOTA PowerDrive 45 series Owner'S Manual Download Page 19

NOTE: 

This is a multi-voltage diagram. Double-check your motor's voltage for proper connections. Over-Current 

Protection Devices are not shown in this illustration.  

24v

12v

Foot Pedal 

Control Board

Foot Pedal

Battery 1

Battery 1

Battery 2

Black 

B-

Black B-

Red B+

Red B+

B+

B-

M+

M-

Control Board

Red 

Red 

Black

Black

Battery 

Gauge

Motor

Brown

Ground

Fuse

Steering 

Housing

Coil Cord

Black

Black

White

Brown

Brown

White

Universal

Sonar 

Red M+ 

Red M+ 

Black M-

Black M-

Black M-

Red M+

Control Head

Brown

Red 

Red 

Green

Green

Yellow

Yellow

Yellow

Brown

Brown

Sensor 

Board

Compass

AutoPilot

Green

Yellow

Brown

Red 

Black

White

CoPilot

CoPilot 

Control 

Board

POWERDRIVE WITH AUTOPILOT

The following Motor Wiring Diagram applies to all PowerDrive models that come factory installed with AutoPilot. CoPilot and 
Universal Sonar are optional features that may come factory installed. CoPilot can be installed as an after market accessory. 

POWERDRIVE WITH AUTOPILOT

Summary of Contents for PowerDrive 45 series

Page 1: ...POWERDRIVE BOW MOUNT TROLLING MOTOR OWNER S MANUAL ...

Page 2: ...ss hours of research and testing provide you the Minn Kota advantage that can truly take you Anywhere Anytime We don t believe in shortcuts We are Minn Kota And we are never done helping you catch more fish REGISTRATION Remember to keep your receipt and immediately register your trolling motor A registration card is included with your motor or you can complete registration on our website SERIAL NU...

Page 3: ... from the rotating propeller The motor should be disconnected from the power source when it is not in use or is off the water When connecting the power supply cables of the motor to the battery ensure that they are not kinked or subject to chafe and route them in such a way that persons cannot trip over them Before using the motor make sure that the insulation of the power cables is not damaged Di...

Page 4: ...KNOW YOUR BOAT Keel Bow Hull Bow Stern Stern Port Port Starboard Starboard Gunwale Gunwale Transom Inboard Outboard ...

Page 5: ...notice This diagram is for reference only and may differ from your actual motor Adjustable Depth Collar Steering Housing Lifetime WarrantyFlexible Composite Shaft Cool Quiet Power Motor Deploy Assist Lever Indicator Panel Push to Test Battery Meter Tilt Lock Lever Depth Collar Knob Propeller ...

Page 6: ...110 PAD FOOT PEDAL PD 5 10 2 3 6 7 8 5 9 13 4 1 12 A U V This part is included in an assembly and cannot be ordered individually t Only available with models factory installed with i Pilot Z 17 INSTALLATION INSTALLING THE POWERDRIVE Your new PowerDrive comes with everything you ll need to directly install it to the boat This motor can be directly mounted to the boat or coupled with a Minn Kota qui...

Page 7: ... boat The motor must not encounter any obstructions as it is lowered into the water or raised into the boat when stowed and deployed Consider a quick release or adapter bracket with the installation of your motor Installing the PowerDrive a Place the mount on an elevated level surface such as a workbench or the tailgate of a pickup The motor as removed from the box should be in the stowed position...

Page 8: ...erline or keel of the boat as possible The motor can be installed on either the Port or Starboard side of the boat based on personal preference Check placement with the motor in the stowed and deployed positions Review the mounting considerations at the beginning of the installation 3 4 2c 2d Deck of Boat Keel Right Sideplate Power Cables Left Sideplate Base Extrusion WARNING Make sure the motor i...

Page 9: ...r unit when stowed and deployed must not encounter any obstructions h Check to be sure that the mount is level Use the Rubber Washers Item 4 provided to create a level surface if necessary i It is recommended to mark at least 6 of the 12 holes in the Base Extrusion and to have a minimum of two bolts on each side that are located the farthest apart Ideal installation would allow for 6 bolts to be u...

Page 10: ...lace a Flat Washer Item 2 and then a Nylock Nut Item 3 at the end of each screw as shown and secure Make sure all hardware is secure 8 ITEM S NEEDED 2 x 6 3 x 6 1 4 20 x 3 1 2 Screw Rubber Washer Boat Deck Nylock Nut Flat Washer NOTE To prevent seizing of the stainless steel hardware do not use high speed installation tools Wetting the screws or applying an anti seize may help prevent seizing ...

Page 11: ...iversal Sonar transducer and effect the performance If this happens simply wipe the surface of the transducer with your finger All Universal Sonar motors are equipped with an internal bonding wire incorrect rigging will cause sonar interference and can damage your trolling motor electronics and other boat accessories Please refer to the Battery Wiring Installation and Motor Wiring Diagram sections...

Page 12: ...ity and more information on Universal Sonar please Your trolling motor may also be pre installed with i Pilot To learn more about the GPS capabilities available with your i Pilot navigation system please refer to the corresponding Owner s Manual Universal Sonar requires cables to be connected to an output device This connection is present on the trolling motor inside the Control Head The i Pilot s...

Page 13: ...er following the manufacturer s instructions NOTE If the cable length does not reach the desired fish finder installation location a 14 5 extension cable is available MKR US2 11 sold separately a Place the motor in the stowed position b Locate the Universal Sonar if equipped at the base of the Mount c Locate the Universal Sonar four pin connector at the end of Universal Sonar Extension Cable The c...

Page 14: ... Wire Extension Length 5feet 10feet 15feet 20feet 25feet 30 lb 30 50 Amp 12 VDC 10 AWG 10 AWG 8 AWG 6 AWG 4 AWG 40 lb 45 lb 42 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 50 lb 55 lb 50 60 Amp 12 VDC 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 70 lb 42 50 Amp 24 VDC 10 AWG 10 AWG 8 AWG 8 AWG 6 AWG 80 lb 56 60 Amp 24 VDC 8 AWG 8 AWG 8 AWG 6 AWG 6 AWG 101 lb 46 50 Amp 36 VDC 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG Engine Mount 101 50 6...

Page 15: ... of your trolling motor voiding your warranty Review your charger s manual carefully or consult the manufacturer prior to use to ensure your charger is compatible Minn Kota recommends using Minn Kota brand chargers to recharge the batteries connected to your Minn Kota trolling motor as they have been engineered to work with motors that include a bonding wire Significant damage to your Minn Kota mo...

Page 16: ...afe to connect to one of these systems is the Low Side Battery NOTE The internal bonding wire is equipped with a 3 amp fuse Improper connections described above carrying in excess of 3 amps will blow this fuse and no further damage will be exhibited If this occurs RF interference from the trolling motor affecting sonar units and other electronics will be more significant If the fuse is blown the w...

Page 17: ... or while the battery batteries are being charged Improper wiring of 24 36 volt systems could cause battery explosion Keep leadwire wing nut connections tight and solid to battery terminals Locate battery in a ventilated compartment WARNING For safety reasons do not switch the motor on until the propeller is in the water If installing a leadwire plug observe proper polarity and follow instructions...

Page 18: ...trol Board Red Red Black Black Battery Gauge Motor Brown Ground Fuse Steering Housing Coil Cord Black Black White Brown Brown White Universal Sonar Red M Red M Black M Black M Black M Red M Control Head Brown POWERDRIVE The following Motor Wiring Diagram applies to all PowerDrive models that do not come factory installed with AutoPilot or i Pilot CoPilot and Universal Sonar are optional features t...

Page 19: ... Cord Black Black White Brown Brown White Universal Sonar Red M Red M Black M Black M Black M Red M Control Head Brown Red Red Green Green Yellow Yellow Yellow Brown Brown Sensor Board Compass AutoPilot Green Yellow Brown Red Black White CoPilot CoPilot Control Board POWERDRIVE WITH AUTOPILOT The following Motor Wiring Diagram applies to all PowerDrive models that come factory installed with AutoP...

Page 20: ... M Black M Red M Control Head Brown Black Accessory Attachment i Pilot i Pilot POWERDRIVE WITH i PILOT The following Motor Wiring Diagram applies to all PowerDrive models that come factory installed with i Pilot Universal Sonar is an optional feature that may come factory installed NOTE This is a multi voltage diagram Double check your motor s voltage for proper connections Over Current Protection...

Page 21: ...otor is in the stowed position The Deploy Assist Lever functions to unlatch the motor when it is stowed and press on the Latch Collar to assist in deploying the motor The Deploy Assist Lever also captures the Latch Collar when the motor is stowed holding the motor in place so it can be secured with the Depth Collar Latch Collar The Latch Collar is located on the motor shaft just above the Lower Un...

Page 22: ...harge PUSH TO TEST BATTERY METER STOWING AND DEPLOYING THE MOTOR To Deploy the Motor Loosen the Depth Collar then push firmly down on the Deploy Assist Lever to release the Latch Collar and slide the motor forward out from the Mount Ramp Lower the motor to the desired depth Make sure it clicks into a secure vertical position Once at the desired depth slide the Depth Collar against the Steering Hou...

Page 23: ...d churning or agitation of surface water a With the motor in the stowed position locate the Latch Collar b Using a 2 Phillips Screwdriver loosen the screw securing the Latch Collar in place 1 Once the motor has been used it may be necessary to adjust the Latch Collar up or down The ideal adjustment is a slightly loose fit that completely captures the Latch Collar in the Deploy Assist Lever when st...

Page 24: ...and Motor Control Head to allow the motor to properly stow and deploy c Use two tie wrap cables to secure the Transducer Cable to the Shaft just above the Latch Collar and just below the Motor Control Head d Run the Transducer Cable through the Coil Cord to the fish finder 1 Slack Tie Wrap Cable Latch Collar Lower Unit Tie Wrap Cable External Transducer Transducer Cable Coil Cord Motor Control Hea...

Page 25: ...e motor and shaft from vibrations during transport Adjusting the Lower Unit for a Secure Stow NOTE The correct positioning of the Lower Unit will place it directly on the Mount Ramps Depth Collar Shaft Lower Unit Mount Ramps Latch Collar Deploy Assist Lever CAUTION The Lower Unit should be placed on the Mount Ramps every time the motor is transported If the Lower Unit is improperly placed either a...

Page 26: ...generated by the obstruction will signal the motor to decrease the power to the propeller to prevent damage If the current overload is detected for more than 20 seconds the prop will be disabled to prevent damage to the motor In this event the operator can turn the prop back on after being sure that the obstruction has been cleared Speed Control The Speed Control dial is on the upper right side of...

Page 27: ...or damage can result WARNING You are responsible for the safe and prudent operation of your vessel We have designed PowerDrive to be an accurate and reliable tool that will enhance boat operation and improve your ability to catch fish This product does not relieve you from the responsibility for safe operation of your boat You must avoid hazards to navigation and always maintain a permanent watch ...

Page 28: ... uses an internal compass to provide heading lock When AutoPilot is on it keeps the motor pointed in the same compass direction If a manual steering correction is made AutoPilot locks onto the new compass heading to which the boat was steered This method of heading tracking does not take into account external forces such as a side wind or currents which can allow side drift AutoPilot Heading Possi...

Page 29: ...g motor will shut off automatically after 10 seconds The motor should not be stored in this condition for long periods as power is still being applied to all electronics Always turn the Autopilot switch off and disconnect your motor from the battery when storing your boat AutoPilot Heading Possible Deviation due to Wind Current AutoPilot Button c To toggle AutoPilot off press the AutoPilot Button ...

Page 30: ...the shaft stationary with a flat blade screwdriver pressed into the slot on the end of the shaft while you loosen the Prop Nut e Align the new Propeller with the Drive Pin f Install the Prop Washer and Prop Nut g Tighten the Prop Nut 1 4 turn past snug at 25 35 inch lbs CAUTION Disconnect the motor from the battery before beginning any prop work or maintenance CAUTION Do not over tighten as this c...

Page 31: ...f the blades must be kept smooth If they are rough or nicked from use restore to smooth by sanding with fine sandpaper Stow the motor after each use to allow water to drain from the steering housing Water that sits in the steering housing when the motor is not in use may cause damage 1 Motor fails to run or lacks power Check battery connections for proper polarity Make sure terminals are clean and...

Page 32: ... requirement This symbol WEEE wheelie bin on product indicates the product must not be disposed of with other household refuse It must be disposed of and collected for recycling and recovery of waste EEE Johnson Outdoors Inc will mark all EEE products in accordance with the WEEE Directive It is our goal to comply in the collection treatment recovery and environmentally sound disposal of those prod...

Page 33: ... limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is n...

Page 34: ...12 volt 3 625 12 volt 3 25 24 volt 3 625 POWERDRIVE 45 50 55 70LBSTHRUST 12 24VOLT 48 54 60 SHAFT The parts diagram and parts list provides Minn Kota WEEE compliance disassembly instructions For more information about where you should dispose of your waste equipment for recycling and recovery and or your European Union member state requirements please contact your dealer or distributor from which ...

Page 35: ... iPLT 1 6 POWERDRIVE i PILOT RECEIVER 1 BB 2888460 SEAL O RING KIT 3 625 1 CC 2883460 SEAL O RING KIT 3 25 1 Item Part Description Quantity 2 421 132 HSG BRUSH END 3 25 1 3 9421 171 BRUSH END HSG TRANSDUCER 3 625 US2 5 54 UNIVERSAL SONAR 1 9421 173 BRUSH END HSG TRANSDUCER 3 625 US2 5 60 UNIVERSAL SONAR 1 421 065 HSG BRUSH END 3 625 1 4 2032074 TUBE COMPOSITE 60 PD AP 1 2032076 TUBE COMPOSITE 54 P...

Page 36: ...16 STD S S 1 52 2053101 NUT PROP NYLOC MED 5 16 SS 1 54 2091160 PROP WW2 3 625 REAMED SUB 1 55 2061122 PROP POWER 3 25 1 56 2 100 202 ARMATURE AS SY 12V 3 25 FRESHWATER 1 57 2 100 119 ARMATURE AS SY 24V 3 62 70 FRESHWATER 1 2 100 117 ARM ASY 12V 3 62 55 2 88 1 58 140 010 BALL BEARING FRESHWATER 1 60 788 015 RETAINING RING 3 625 3 25 1 61 2 200 079 CTR HSG ASY 3 25 TX MAGNT 1 62 2 200 005 CTR HSG A...

Page 37: ...TE ASSY IPILOT 1 6 1 102 640 316 LEADWIRE BROWN 18 AWG 71 GPT 1 640 315 LEADWIRE BROWN 18 AWG 62 GPT 1 104 640 104 LEADWIRE RED 10AWG 48 45LB THRUST 1 640 105 LEADWIRE RED 10AWG 48 54 55LB THRUST 68LB THRUST PONTOON 1 640 106 LEADWIRE RED 10AWG 54 60 70LB THRUST 1 640 107 LEADWIRE RED 10AWG 65 1 2 GPT 55LB THRUST 1 640 109 LEADWIRE RED 10AWG 48 54 55LB THRUST 1 106 640 004 LEADWIRE BLK 10AWG 48 54...

Page 38: ...182 180 154 178 176 174 172 176 178 182 156 184 186 188 158 160 166 162 168 164 170 150 190 152 AA Parts Diagram Parts List POWERDRIVE STEERING HOUSING Steering Housing Parts Diagram ...

Page 39: ...HAFT GEAR THIRD CLUSTER 1 166 2302245 GEAR PINION DR HSG STAGE 2 1 168 2302250 GEAR PINION DR HSG STAGE 3 1 170 2302255 GEAR PINION DR HSG STAGE 4 1 172 2302260 GEAR OUTPUT SHAFT STG 5 1 174 2302010 SHAFT OUTPUT DR HOUSING 1 176 2307304 BUSHING INNER UPPER LOWER 2 178 2307305 BUSHING OUTER UPPER LOWER 2 180 2304603 O RING SHAFT SEAL UPPER LOW 2 182 2304604 O RING CASE SEAL 1 184 2307201 LEVER GRIP...

Page 40: ...Parts Diagram Parts List POWERDRIVE FOOT PEDAL Foot Pedal Parts Diagram 300 302 304 306 308 310 312 314 316 318 320 322 324 326 328 330 C Z 332 ...

Page 41: ...6 2302732 SPRING LOWER PEDAL S S 1 308 2303725 BUTTON MOMENTARY PD FP BLK 1 310 2303730 BUTTON MOM CON PD FP BLK 1 312 2304405 PEDAL STRG ROCKER PD FP BLK 1 314 2304508 BASE PEDAL PD 1 316 2305136 BUMPER STRG RCKR PD FP RUBBER 2 318 2307905 WHEEL SPEED PD FP BLK 1 320 2308609 SWITCH LEVER SINGLE 1 322 2332103 SCREW 6 20 X 3 8 THD SS 11 324 2335130 BUMBER ACTUATOR 2 326 2994053 PCB CTRL CORD PD FT ...

Page 42: ...54 356 358 360 362 364 366 368 370 372 374 376 378 380 382 384 386 388 390 392 394 396 398 400 406 408 410 422 416 420 424 426 428 430 412 F E D A G Parts Diagram Parts List POWERDRIVE MOUNT Mount Parts Diagram ...

Page 43: ...UT SPEED FRESHWATER 4 368 2303612 ROD RELEASE RT AP S S 1 370 2322700 SPRING TORSION 1 372 2303710 LEVER RELEASE FRESHWATER 1 374 2300101 RELEASE KNOB 1 376 2301700 SPACER RELEASE LEVER BRASS 1 378 2304067 CONTROL BOARD 24V V2 W AP AUTOPILOT 1 2304064 CONTROL BRD 12V V2 W O AP 1 2304066 CONTROL BOARD 12V V2 W AP AUTOPILOT 1 2304065 CONTROL BRD 24V V2 W O AP 1 380 2303434 SCREW 8 32 X 5 8 MACH PHCR...

Page 44: ...3 COIL CORD W STRN RLF PD 48 54 1 2991285 COIL CORD W STRN RLF AP 48 54 AUTOPILOT 1 2991287 COIL CORD W STRN RLF AP 60 AUTOPILOT 1 412 2307313 BEAD FERRITE 1 416 2305410 SHRINK TUBE 315 OD X 2 25 FRESHWATER 3 420 2305403 SHRINK TUBE 500 IDX1 0 ADHSV FRESHWATER 4 422 2375400 SHRINK TUBE 1 4OD X 1 3 4 1 424 2263462 SCREW 1 4 20 X 2 S S PPH ADJT 6 426 2261713 WASHER 1 4 FLAT 18 8 SS 6 428 2263103 NUT...

Page 45: ...rovide the fastest charge that protect and extend battery life TALON SHALLOW WATER ANCHOR Talon deploys faster holds stronger and runs quieter than any other shallow water anchor Available in depths up to 12 and bold color options including camo it boasts an arsenal of features and innovations that no other anchor can touch MINN KOTA ACCESSORIES We offer a wide variety of trolling motor accessories...

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