Minerva Boskovice 4181i 3 Series Instruction Manual Download Page 27

2

Motors are chosen according to the following table:

* Control panel S359 600038/V810 or S359 600050/V820 it is possible to order for setting the stop motor, however, it is

not included in supply of the stopmotor and it has to be ordered separately.

Above mentioned stop motors were tested in the machine and they meet functional requirements. Other types

of stop motors can have but need not have suitable parameters. Producer does not recommend using the other

stopmotor without testing.

2.4  Motor pulley

By stopmotor EFKA DC 1600/DA 82 GA  is revolutions are set continuously by electronics.
The diameter of the motor pulley in mm must be by asynchronous motors according to the following quotation:

Diameter of pulley  =  71 x       sewing speed (st/min)

         motor revolutions (rev./min)

The smallest diameter of pulley is 42 mm considering used V-belt. Belt cover on the motor limits the biggest diameter

of pulley to 127 mm.

The pulley for the maximum or other sewing speed will be supplied on express wish of the customer.

Motor pulley diameter

Sewing speed of machines: standard  

1)

Mains voltage frequency: 50 Hz

1)

When the customer will not order anything else, he will get a pulley for standard sewing speed. Owing to a limited

assortment of pulleys, the effective sewing speed may slightly differ from that declared and quoted in the column.

2

)

The table gives effective pulley diameter which is by 4 to 5 mm lower than the outer diameter.

Note.: The effective diameter of the hand wheel pulley is 71 mm.

Machine

Ordered

Name

Diameter

Machine rev. Approx. specification

subclass

number

of pulley

max./min

50 Hz/60 Hz

X11

S359 600030 63 FIR 1148

63

2500/3000 asynchronous clutch motor; switch-circuit breaker

X21

S359 600030 50 3 x  400/230 V,

50

2000/2400 with cabling; connection material

S359 600030 42 2800 RPM, 50 Hz

42

1600/2000

S359 600031 75 FIR 1147F

75

1500/1800 asynchronous clutch motor; switch-circuit breaker

S359 600031 63 3 x  400/230 V,

63

1200/1500 with cabling; connection material

S359 600031 42 1400 RPM, 50 Hz

42

800/1000

X12

S359 600045 810 Stopmotor EFKA

58

adjustable DC motor (AC servo) control panel V810;

X22

DC 1600/DA82GA

mains switch with cabling; connection material

X4X

1 x 230 V, 50/60 Hz

X5X

S359 600045 820

58

adjustable DC motor (AC servo) control panel V820;

mains switch with cabling; connection material

S359 600052 63 Stopmotor EFKA  *

63

2500/3000 asynchronous stopmotor with friction clutch and

S359 600052 50 VD 552/6F82FA

50

2000/2400 brake; switch-circuit breaker; connection material

S359 600052 42 3 x 400/230 V,

42

1600/2000

2800 RPM, 50/60 Hz

S359 600056 75 Stopmotor EFKA  *

75

1500/1800 asynchronous stopmotor with friction clutch and

S359 600056 63 VD 554/6F82FA

63

1200/1500 brake; switch-circuit breaker; connection material

S359 600056 42 3 x 400/230 V,

42

800/1000

1400 RPM, 50/60 Hz

Ordered number/motor pulley diameter 

2)

Model

Sewing

EFKA DC 1600/

EFKA VD 552/

FIR 1148/552/3

EFKA VD 554/

FIR 1147F/554/3

speed

DA82GA 3312

6F82FA

6F82FA

(SPM)

4000 RPM

2800 RPM

2800 RPM

1400 RPM

1400 RPM

4181-3XX-100 2500

S359 600052 63/

ø 

63 S359 600030 63/

ø 

63

-

-

-200 2500

S359 600045 810/

ø 

58

-300 1600

S359 600045 820/

ø 

58 S359 600052 42/

ø 

42 S359 600030 42/

ø 

42 S359 600056 75/

ø 

75 S359 600031 75/

ø 

75

Summary of Contents for 4181i 3 Series

Page 1: ...i 3 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition Vyd no Herausgegeben 05 2009 Printed Tisk Druck Czec...

Page 2: ...eedle replacement 7 6 6 Regulation of pressing the top roller 7 6 7 Lifting the top roller up 7 6 8 Reverse stitching 8 6 9 Stitch length adjustment 8 6 10 Safety clutch 8 6 11 To exchange and set the...

Page 3: ...fabric waste Service maintenance inspection repair and or Transport The user also has to assure that only authorized personnel work on the machine The user is obliged to check the machine at least onc...

Page 4: ...ntil such time as the entire sewing unit is found to comply with EC directives It is absolutely necessary to respect the safety instructions marked by these signs Danger of bodily injuries Please note...

Page 5: ...eedle replacement 7 6 6 Regulation of pressing the top roller 7 6 7 Lifting the top roller up 7 6 8 Reverse stitching 8 6 9 Stitch length adjustment 8 6 10 Safety clutch 8 6 11 To exchange and set the...

Page 6: ...fabric waste Service maintenance inspection repair and or Transport The user also has to assure that only authorized personnel work on the machine The user is obliged to check the machine at least onc...

Page 7: ...not permitted except as specified in regulations DIN VDE 0105 10 Conversion or changes to the machine must be authorized by us and made only in adherence to all safety regulations 11 For repairs only...

Page 8: ...s and pins in plain bearings The feed is transmitted from the stitch length regulation mechanism via friction clutch to the lower feed shaft and from it by a roller chain to the feed wheel The top rol...

Page 9: ...eeder with pitch of teeth 0 6 mm M 058 wheel feeder with pitch of teeth 1 2 mm 4 1 3 Top rollers holders M 156 holder for the top roller 25 mm M 157 holder for the top roller 35 mm M 295 holder for th...

Page 10: ...r sub class without thread trimmer 4181 347001V high mortality spare parts kit in plastic box for sub class with thread trimmer S794 222012 halogen lighting 12 V 20 W contains transformer 5 Technical...

Page 11: ...red with the company Maier Grinding the work trimmer knife To obtain due quality of trimming the knife should be ground on special grinding machines at short intervals of about 2 to 5 hours correspond...

Page 12: ...after winding Take off the hook bobbin and cut off the end in the equip ment 4 The nut 5 is instrumental to thread tension control for winding Turning clockwise sense the thread tension is in creased...

Page 13: ...tive 5 If the maximum lower thread tension exceeds the values given in table No 4 it may cause problems in the beginning of sewing after the previous thread trim Measurement of tension is done by dyna...

Page 14: ...he top roller would not fly over when needle comes off the material and that the feeding power got over the thread pull by stitch tightening By turning of the screw 1 clockwise pressing of the top rol...

Page 15: ...you can reach the suitable point for inserting a screwdriver into the space 1 Continue turning the manually operated wheel in direction of the arrow located on it until you feel the drop in of the sa...

Page 16: ...lly back wards 7 1 2 Via pushbutton panel There are four built in pushbuttons in the panel with fixed adjustable functions T1 bar operation by pressing this pushbutton during sew ing the sewn work is...

Page 17: ...controller flashing light indicator symbol when the threads supply on the bobbin is running out The arrows on the display indicate switching the functions which are displayed by symbols above the push...

Page 18: ...meter on the display you can change the value by means of pushbutton or by pushing pushbutton E down you will change the sequence to the following number of parameter by pushing pushbutton P down you...

Page 19: ...tic reduction of pressure of the presser foot ON OFF only for DC 1550 DA320 see The instructions for assem bling with Mini stop par 5 2 4 Pushbutton 7 Basic needle position UP DOWN Pushbutton 8 Lower...

Page 20: ...v XXX end fancy bar number of stitches forwards Err SEr XXX end fancy bar number of stitches backwards Note The last section of end bar must have at least 3 stitches Foot position adjustment by stoppi...

Page 21: ...iven stitch numbers and sewing direction forwards rear wards For more detailed information see the original driving instructions 8 Maintenance Caution Risk of injury Maintenance work can only be carri...

Page 22: ...ing to NP par 6 5 Use a thicker needle Set distance between hook and needle according to SK par 3 1 3 and 3 1 5 Increase the hook timing and set the needle bar height according to SK par 3 2 3 Replace...

Page 23: ...th regard to thread thickness 8 1 Thread tension to high for sewn material 9 1 Overrun safety clutch against hook overload 10 1 Wheel feeder too low especially when sewing soft and thick ma terials 10...

Page 24: ...15 1 Incorrect setting of the cutting sur face cutting edge against the edge of the throat plate insert Incorrect setting of the cutting sur face cutting edge against the nee dle Knife cutting edge h...

Page 25: ...ley belt belt covers hand wheel 7 4 6 Assembly of treadle rod setting rod and of position sensor knee lever 7 4 7 Electrical connection of machine head to the stopmotor 8 4 7 1 Connecting cable 8 4 7...

Page 26: ...to get them according to the following paragraphs 2 2 Stand Delivery contains components of a stand however without components of a stand included in special accessories sup plied with machine head se...

Page 27: ...ne Ordered Name Diameter Machine rev Approx specification subclass number of pulley max min 50 Hz 60 Hz X11 S359 600030 63 FIR 1148 63 2500 3000 asynchronous clutch motor switch circuit breaker X21 S3...

Page 28: ...2500 S359 600052 50 50 S359 600030 50 50 200 2500 S359 600045 810 58 300 1600 S359 600045 820 58 S359 600056 63 63 S359 600031 63 63 Motor Sewing speed Sewing speed Diameter of Ordered 50 Hz 60 Hz pu...

Page 29: ...In case of quad four wire supply 3 x 400 V transformer for lighting must be supplied with separate supply cable 1 x 230 V Caution The voltage in the mains must be in conformity with the voltage indic...

Page 30: ...ircuit layout Europe Circuit layout America Circuit layout Transformer for sewing area bulb Power for sewn work cutter Machine stand Machine head Transformer for sewing area bulb Power for sewn work c...

Page 31: ...nsions B and C Insert rubber inlays 3 into the groove in a table top 4 4 Assembly of machine head onto a stand Stick down rubber inlays 2 with glue into the groove in a wedge 1 and put the wedge down...

Page 32: ...ns by smaller pulleys 5 according to the detail D Assemble the bottom cover belt 7 on to the motor Assemble upper cover belt 6 and hand wheel 1 by clutch lever motor Assemble upper cover belt 6 hand w...

Page 33: ...GA 3311 and higher EFKA VD 552 6F82FA 2315 and higher EFKA VD 554 6F82FA When there is no drive specified a cable without any connecting power plug is supplied mind the caution 2 3 For the information...

Page 34: ...that are situated on it Install the cable of control panel 4 and connect it to the terminal box of stop the motor according to the pictographs Pass the cable of position reader through 5 and connect...

Page 35: ...Defat the contact surface properly Stick the clip 2 on the cover belt With the Efka stopmotor mount the holder 4 on the panel V820 5 if any using screw and screw on the holder with the panel to the st...

Page 36: ...6F82FA and S359 600056 XX VD 554 6F82FA panel V 820 depress the pushbutton P on panel and switch on thereafter the main switch on the display there will appear C 0000 the 1st digit flashes using push...

Page 37: ...y repeating procedure Setting upper position of thread lever Step treadle down backwards machine stops in upper position of needle Switch off the power supply switch Turn the beginning of cut out 2 of...

Page 38: ...13...

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