Minerva Boskovice 4181i 3 Series Instruction Manual Download Page 23

16

4. Stitch skipping.

5. Incorrect stitch locking. Threads are

locked on top side of sewn mate-

rial.

6. Incorrect stitch locking. Threads are

locked on bottom side of sewn ma-

terial and increasing of tension is

of upper thread no help.

7. Stitches insufficiently tightened and

with irregular positioning. Thread

unravelled.

8. Sewn material wavy in seam.

9. Machine does not feed or is feeding

slowly or in reverse sense.

10. Difficult and iregular machine feed.

11. Hook blocked.

3.5 Needle too thick with regard to

thickness of thread and sewn ma-

terial.

4.1 Needle incorrectly inserted.

4.2 Too big distance between needle

and hook point.

4.3 Incorrectly set needle hook timing

or needle height.

4.4 Excessively elastic material or ex-

cessively elastic thread.

4.5 Damaged hook point.

5.1 Lower thread tension.

5.2 Incorrect  threading  and tension

setting of upper thread.

6.1 Upper  thread out  of tensioning

dishes.

6.2 Opening bobbin case lifter incor-

rectly set (it opens too little).

6.3 Wheel feeder too low - difficult pas-

sage of thread between sewn ma-

terial and throat plate.

6.4 Upper thread insufficiently tensio-

ned when passing through hook.

7.1 Low  tension  of upper  and lower

threads.

7.2 Upper thread insufficiently tensio-

ned when passing through hook.

7.3 Thin needle with regard to thread

thickness.

8.1 Thread tension to high for sewn

material.

9.1 Overrun safety clutch against hook

overload.

10.1 Wheel feeder too low (especially

when sewing soft and thick ma-

terials).

10.2 Feeder teeth unsuitable (too fine)

for sewn material.

10.3 Wheel feeder  driving  chain too

tensioned - blocked feeding.

11.1 Incorrect lower thread threading

when replacing hook  bobbin -

lower thread caught by hook point.

Use thinner needle.

Insert needle according to NP, par. 6.5.

Set according to SK, par. 3.1.3 and 3.1.5.

Set according to SK, par. 3.1.4 and 3.2.3.

Increase timing as needed and set the

needle bar height according to SK, par.

3.2.3.

Replace hook.

Set according to NP, par. 6.4.

Thread  according  to  NP, par. 6.1 set

according to NP, par. 6.4.

Thread correctly according to NP par. 6.1.

Set according to SK, par. 3.1.6.

Set wheel feeder height according to SK,

par. 3.5.3.2.1.

Shift thread limiter to the right and to

the top according to SK, par. 3.4.5 or by

more than the value quoted there.

Set tension according to NP, par. 6.4.

Shift thread limiter to the top and to the

right according to SK, par. 3.4.5 or more

than the value quoted there.

Use a thicker needle.

Reduce tension of both threads.

Engage correctly clutch according to NP,

par. 6.10.

Raise feeder more from throat plate ac-

cording to SK, par. 3.5.3.2.1.

Use feeder  with  0.6 mm teeth pitch.

Replace according to SK, par. 3.5.3.2.2.

Set chain tension according to SK, par.

3.5.3.2.1.

Thread lower thread according to NP, par.

6.3.

Summary of Contents for 4181i 3 Series

Page 1: ...i 3 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition Vyd no Herausgegeben 05 2009 Printed Tisk Druck Czec...

Page 2: ...eedle replacement 7 6 6 Regulation of pressing the top roller 7 6 7 Lifting the top roller up 7 6 8 Reverse stitching 8 6 9 Stitch length adjustment 8 6 10 Safety clutch 8 6 11 To exchange and set the...

Page 3: ...fabric waste Service maintenance inspection repair and or Transport The user also has to assure that only authorized personnel work on the machine The user is obliged to check the machine at least onc...

Page 4: ...ntil such time as the entire sewing unit is found to comply with EC directives It is absolutely necessary to respect the safety instructions marked by these signs Danger of bodily injuries Please note...

Page 5: ...eedle replacement 7 6 6 Regulation of pressing the top roller 7 6 7 Lifting the top roller up 7 6 8 Reverse stitching 8 6 9 Stitch length adjustment 8 6 10 Safety clutch 8 6 11 To exchange and set the...

Page 6: ...fabric waste Service maintenance inspection repair and or Transport The user also has to assure that only authorized personnel work on the machine The user is obliged to check the machine at least onc...

Page 7: ...not permitted except as specified in regulations DIN VDE 0105 10 Conversion or changes to the machine must be authorized by us and made only in adherence to all safety regulations 11 For repairs only...

Page 8: ...s and pins in plain bearings The feed is transmitted from the stitch length regulation mechanism via friction clutch to the lower feed shaft and from it by a roller chain to the feed wheel The top rol...

Page 9: ...eeder with pitch of teeth 0 6 mm M 058 wheel feeder with pitch of teeth 1 2 mm 4 1 3 Top rollers holders M 156 holder for the top roller 25 mm M 157 holder for the top roller 35 mm M 295 holder for th...

Page 10: ...r sub class without thread trimmer 4181 347001V high mortality spare parts kit in plastic box for sub class with thread trimmer S794 222012 halogen lighting 12 V 20 W contains transformer 5 Technical...

Page 11: ...red with the company Maier Grinding the work trimmer knife To obtain due quality of trimming the knife should be ground on special grinding machines at short intervals of about 2 to 5 hours correspond...

Page 12: ...after winding Take off the hook bobbin and cut off the end in the equip ment 4 The nut 5 is instrumental to thread tension control for winding Turning clockwise sense the thread tension is in creased...

Page 13: ...tive 5 If the maximum lower thread tension exceeds the values given in table No 4 it may cause problems in the beginning of sewing after the previous thread trim Measurement of tension is done by dyna...

Page 14: ...he top roller would not fly over when needle comes off the material and that the feeding power got over the thread pull by stitch tightening By turning of the screw 1 clockwise pressing of the top rol...

Page 15: ...you can reach the suitable point for inserting a screwdriver into the space 1 Continue turning the manually operated wheel in direction of the arrow located on it until you feel the drop in of the sa...

Page 16: ...lly back wards 7 1 2 Via pushbutton panel There are four built in pushbuttons in the panel with fixed adjustable functions T1 bar operation by pressing this pushbutton during sew ing the sewn work is...

Page 17: ...controller flashing light indicator symbol when the threads supply on the bobbin is running out The arrows on the display indicate switching the functions which are displayed by symbols above the push...

Page 18: ...meter on the display you can change the value by means of pushbutton or by pushing pushbutton E down you will change the sequence to the following number of parameter by pushing pushbutton P down you...

Page 19: ...tic reduction of pressure of the presser foot ON OFF only for DC 1550 DA320 see The instructions for assem bling with Mini stop par 5 2 4 Pushbutton 7 Basic needle position UP DOWN Pushbutton 8 Lower...

Page 20: ...v XXX end fancy bar number of stitches forwards Err SEr XXX end fancy bar number of stitches backwards Note The last section of end bar must have at least 3 stitches Foot position adjustment by stoppi...

Page 21: ...iven stitch numbers and sewing direction forwards rear wards For more detailed information see the original driving instructions 8 Maintenance Caution Risk of injury Maintenance work can only be carri...

Page 22: ...ing to NP par 6 5 Use a thicker needle Set distance between hook and needle according to SK par 3 1 3 and 3 1 5 Increase the hook timing and set the needle bar height according to SK par 3 2 3 Replace...

Page 23: ...th regard to thread thickness 8 1 Thread tension to high for sewn material 9 1 Overrun safety clutch against hook overload 10 1 Wheel feeder too low especially when sewing soft and thick ma terials 10...

Page 24: ...15 1 Incorrect setting of the cutting sur face cutting edge against the edge of the throat plate insert Incorrect setting of the cutting sur face cutting edge against the nee dle Knife cutting edge h...

Page 25: ...ley belt belt covers hand wheel 7 4 6 Assembly of treadle rod setting rod and of position sensor knee lever 7 4 7 Electrical connection of machine head to the stopmotor 8 4 7 1 Connecting cable 8 4 7...

Page 26: ...to get them according to the following paragraphs 2 2 Stand Delivery contains components of a stand however without components of a stand included in special accessories sup plied with machine head se...

Page 27: ...ne Ordered Name Diameter Machine rev Approx specification subclass number of pulley max min 50 Hz 60 Hz X11 S359 600030 63 FIR 1148 63 2500 3000 asynchronous clutch motor switch circuit breaker X21 S3...

Page 28: ...2500 S359 600052 50 50 S359 600030 50 50 200 2500 S359 600045 810 58 300 1600 S359 600045 820 58 S359 600056 63 63 S359 600031 63 63 Motor Sewing speed Sewing speed Diameter of Ordered 50 Hz 60 Hz pu...

Page 29: ...In case of quad four wire supply 3 x 400 V transformer for lighting must be supplied with separate supply cable 1 x 230 V Caution The voltage in the mains must be in conformity with the voltage indic...

Page 30: ...ircuit layout Europe Circuit layout America Circuit layout Transformer for sewing area bulb Power for sewn work cutter Machine stand Machine head Transformer for sewing area bulb Power for sewn work c...

Page 31: ...nsions B and C Insert rubber inlays 3 into the groove in a table top 4 4 Assembly of machine head onto a stand Stick down rubber inlays 2 with glue into the groove in a wedge 1 and put the wedge down...

Page 32: ...ns by smaller pulleys 5 according to the detail D Assemble the bottom cover belt 7 on to the motor Assemble upper cover belt 6 and hand wheel 1 by clutch lever motor Assemble upper cover belt 6 hand w...

Page 33: ...GA 3311 and higher EFKA VD 552 6F82FA 2315 and higher EFKA VD 554 6F82FA When there is no drive specified a cable without any connecting power plug is supplied mind the caution 2 3 For the information...

Page 34: ...that are situated on it Install the cable of control panel 4 and connect it to the terminal box of stop the motor according to the pictographs Pass the cable of position reader through 5 and connect...

Page 35: ...Defat the contact surface properly Stick the clip 2 on the cover belt With the Efka stopmotor mount the holder 4 on the panel V820 5 if any using screw and screw on the holder with the panel to the st...

Page 36: ...6F82FA and S359 600056 XX VD 554 6F82FA panel V 820 depress the pushbutton P on panel and switch on thereafter the main switch on the display there will appear C 0000 the 1st digit flashes using push...

Page 37: ...y repeating procedure Setting upper position of thread lever Step treadle down backwards machine stops in upper position of needle Switch off the power supply switch Turn the beginning of cut out 2 of...

Page 38: ...13...

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