Minebea Intec X3 Process Indicator PR 5410 Instrument Manual Download Page 255

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8.3

Starting the application

Requirements:

The "EasyFill" application has been selected; see Chapter

7.17.3

Procedure:

8.4

Configuration via a notebook/PC

8.4.1

Configuring production mode

The following modes are configured under the [Configuration mode] menu item:

Filling mode

Interaction mode

Press the [Start] softkey.

The menu opens.

8 Production

X3 Process Indicator PR 5410

EN-253

Minebea Intec

Summary of Contents for X3 Process Indicator PR 5410

Page 1: ...10 Instrument Manual Translation of the original instrument manual 9499 050 54103 Edition 11 1 0 10 23 2017 Release 4 50 Minebea Intec GmbH Meiendorfer Str 205 A 22145 Hamburg Germany Phone 49 40 6796...

Page 2: ...and qualified personnel In correspondence concerning this product the type name and release number serial number as well as all license numbers relating to the product have to be cited Note The produc...

Page 3: ...r connection 13 2 5 RF interference suppression 13 2 6 Failure and excessive stress 13 2 7 Important note 14 2 8 Repairs and maintenance 14 2 8 1 General information 14 2 8 2 Electrostatically sensiti...

Page 4: ...ecting load cells of type series PR 6221 48 4 5 6 Testing the measuring circuit 49 4 5 7 External supply to load cells 49 4 5 8 Connecting to input output interface PR 1626 60 50 4 5 9 Connecting an a...

Page 5: ...ont panel keys 131 7 5 5 Reading out calibration data for WP dead load and max using the front panel keys 133 7 5 6 Search for Pendeo load cells and set dead load using the front panel keys 134 7 5 7...

Page 6: ...ion 169 7 14 11 Linearization 170 7 14 12 Calculating the test value 170 7 14 13 Saving the calibration 171 7 14 14 Cancelling a calibration 172 7 14 15 Parameter Input 173 7 15 Calibrating xBPI scale...

Page 7: ...g digital outputs 233 7 17 10 Configuring analog output 238 7 18 System information 239 7 18 1 Displaying the version 240 7 18 2 Displaying the status 241 7 18 3 Showing hardware options 242 7 18 4 Di...

Page 8: ...ion with DHCP service 283 9 5 3 Updating with a fixed IP address 285 10 ModBus protocol 289 10 1 General description 289 10 2 SPM data in PR 1612 ModBus mode 289 11 SMA protocol 291 11 1 General infor...

Page 9: ...rror numbers LAST_ERROR 330 16 6 1 Weighing point error 330 16 6 2 Error in the EasyFill application 331 17 Specifications 332 17 1 Note on using free software 332 17 2 Decoding the serial number 332...

Page 10: ...6 1 Design 335 17 6 2 Weights 335 17 7 Documentation on the CD included 335 18 Appendix 336 18 1 Spare parts 336 18 2 Test connector 337 X3 Process Indicator PR 5410 Table of contents Minebea Intec EN...

Page 11: ...r preventing hazards are not followed DANGER Warning of personal injury DANGER indicates that death or severe irreversible personal injury will occur if appropriate safety measures are not observed Ta...

Page 12: ...or the environment may occur if appropriate safety measures are not observed Take appropriate safety measures Note User tips useful information and notes 1 6 Hotline Phone 49 40 67960 444 Fax 49 40 6...

Page 13: ...The device reflects the state of the art The manufacturer does not accept any liability for damage caused by third party system components or due to incorrect use of the product The use of this produ...

Page 14: ...supply This device contains electrostatically sensitive components For this reason an equipotential bonding conductor must be connected when working on the open device antistatic protection 2 4 3 Supp...

Page 15: ...2 Version 24 V DC The device must be connected to the protective grounding conductor The connection can be established via the housing rear panel 2 5 RF interference suppression The device is designe...

Page 16: ...e and complete description of the problem Maintenance work may only be carried out by a trained technician with expert knowledge of the hazards involved and the required precautions 2 8 2 Electrostati...

Page 17: ...expanded using the following plug in cards 2 slots Serial input and output board 2 PR 5510 02 or 2 PR 5510 04 1 PR 5510 02 and or 1 PR 5510 04 Analog input and output board PR 5510 07 BCD output boar...

Page 18: ...32 InterBus S PR 1721 34 DeviceNet PR 1721 35 CC Link PR 1721 36 ProfiNet I O PR 1721 37 EtherNet IP For the internal LAN ModBus TCP Ethernet TCP IP OPC 3 3 Housing 3 3 1 General information The devic...

Page 19: ...panel cut out The control panel cut out must be made before installing the device all dimensions in mm 3 4 Display and control panel 3 4 1 General information The PR 5410 process indicator can only be...

Page 20: ...es of up to 7 digits with decimal point and plus or minus sign Available weight units are t kg g or lb lb unit is not permitted as legal for trade in the EU and EEA Above the weight display of the use...

Page 21: ...lay shows the test value without weight unit No display Test value Gross not tared Positive value Negative value Standstill Zero Description Weight value standstill The gross weight value is within d...

Page 22: ...range Min Minimum weight t kg g lb These weight units are available 3 4 3 2 Device display The display of the device permits indication of 6 digit weight values digit height 18 mm with decimal point...

Page 23: ...hing indicates error Symbols mass unit Description Range 1 Range 2 Range 3 t kg g lb These weight units are available 3 4 4 Operating elements 3 4 4 1 User interface The following tables show the basi...

Page 24: ...entry selection after a confir mation prompt without saving the ch ange Exit parameters menu window Cursor to the right Selection Function keys softkeys Access the Setup menu Depending on the settings...

Page 25: ...enab led Press the cursor key within an entry to return to the previous character Press the cursor key within an entry to select the next charac ter Within an input pressing the delete key deletes the...

Page 26: ...d keys are used to navigate through the menus Parameters Use the cursor keys to select the individual parameters Use the key to confirm the selection The required values texts are entered via the alph...

Page 27: ...the filling process Depending on the settings under Weighingpoint Calib Param Test mode the following is displayed by calling the test with the key later on with Absolute the maximum load with Relativ...

Page 28: ...he display 3 Press to access the next parameter group CP flashes on the display 4 Press to access the parameter number CP 010 appears on the display The right digit flashes 5 Press to select the digit...

Page 29: ...13 Press if necessary to select no 14 Press OK to save the change 3 Device description X3 Process Indicator PR 5410 EN 27 Minebea Intec...

Page 30: ...3 5 Overview of connections X3 Process Indicator PR 5410 3 Device description Minebea Intec EN 28...

Page 31: ...bits 65 536 parts resolution of 20 000 20 mA For more information see Chapter 4 6 4 Slot 1 or 2 PR 5510 08 BCD output open emitter Outputs 5 digits BCD preceding sign or 3 bytes bi nary Input 1 bit DA...

Page 32: ...CC Link with up to 10 Mbps For more information see Chapter 4 6 14 Slot 4 PR 1721 36 ProfiNet I O ProfiNet I O with 10 100 Mbit s For more information see Chapter 4 6 15 Slot 4 PR 1721 37 EtherNet IP...

Page 33: ...cluding cables e g power cable fuse protection load cells junction box data cables console cabinet etc If necessary install the plug in cards device must be disconnected from all voltage sources Follo...

Page 34: ...terminal on the back of the device 4 3 2 Connecting the equipotential bonding conductor The equipotential bonding conductor must be connected to the grounding terminal on the back of the device 4 4 Ha...

Page 35: ...nterface card 4 Power supply under the cover 5 Lithium battery under the cover for the power supply 6 Digital inputs and outputs 7 CAL switch 8 Ethernet port 9 RS 232 serial interface 10 Display board...

Page 36: ...ction RJ 45 socket on the device back Green grn flashing on data traffic activity Yellow yel lights up when there is an existing connection link Transfer rate 10 Mbit s 100 Mbit s full half duplex aut...

Page 37: ...rate Bit s 300 to 115K2 bit s Data bits 7 8 Input signal level Logic 1 high 3 to 15 V Logic 0 low 3 to 15 V Output signal level Logic 1 high 5 to 15 V Logic 0 low 5 to 15 V Number of signals Input RxD...

Page 38: ...TxD are switched off 4 4 4 1 Connecting a PR 5110 remote display The remote display PR 5110 can be connected to the device via the internal RS 232 interface or the PR 5510 02 card or the PR 5510 04 ca...

Page 39: ...10 LInE rS232 oP 12 tokEn oFF oP 13 SEndModE SEnd oP 14 WEIght FolloW oP 15 WPkEy SElEct 4 4 4 2 Connecting a YDP14IS ticket printer The YDP14IS OCEUV ticket printer can be connected via the internal...

Page 40: ...is Page Mode Press the FEED key to switch from one to the other The procedure can be found in the printer opera ting instructions 4 4 4 3 Connecting an IS platform One IS platform scale with xBPI or S...

Page 41: ...e electrically isolated by optocouplers and each 2 pin potential free The interface can be configured by software Technical data Description Data Connection Terminal 7 pin Number of inputs 3 CH1 CH2 C...

Page 42: ...n against incorrect polarity Potential isolation Via optocoupler Cables Screened Connect cable screen wire gauge max 1 5 mm2 to the termi nal terminal contact 14 see example Cable length Max 50 m X3 P...

Page 43: ...gital outputs The main board is equipped with 3 digital outputs for the process control They are electrically isolated by optocouplers and each 2 pin potential free The interface can be configured by...

Page 44: ...orrect polarity Max switching current 25 mA Voltage drop 25 mA 3 V Passive external power supply required Potential isolation Via optocoupler Cables Screened Connect cable screen wire gauge max 1 5 mm...

Page 45: ...ctive load for free wheel diode Supply unit 24 V DC 0 5 V The relay switches when the output is active true To protect the output circuit relays must be equipped with free wheel diodes 4 Device instal...

Page 46: ...tal outputs The load resistance must be 2 2 1 k Supply unit 24 V DC 0 5 V When the output is active true the output voltage drops from 24 12 V DC to 3 V DC X3 Process Indicator PR 5410 4 Device instal...

Page 47: ...load cell and connection cables of type PR Color code bk Black bu Blue gn Green gy Gray rd Red wh White For additional information on the connection of load cells and cable junction boxes refer to the...

Page 48: ...age load cell output M Meas gy Measuring voltage load cell output S Sense Sense voltage S Sense Sense voltage V Supply rd Supply voltage V Supply bu Supply voltage Housing Ground GND Screen ground X3...

Page 49: ...eas gn Measuring voltage load cell output M Meas gy Measuring voltage load cell output S Sense wh Sense voltage S Sense bk Sense voltage V Supply rd Supply voltage V Supply bu Supply voltage Housing G...

Page 50: ...supply circuit Load resistance of load cell circuit 75 e g 8 load cells of 650 each The supply voltage is fixed at 12 V DC and protected against short circuits For further technical data see Chapter...

Page 51: ...5 e g more than 4 load cells with 350 an external load cell supply is required In this case the internal supply is replaced by a potential free external supply The center of the external supply voltag...

Page 52: ...60 is closed 7 5 V DC the solder bridge 12 on the PR 5410 main board must be opened see Chapter 4 4 1 The sense voltage detection is now switched NOTICE Installation in explosion hazarded areas The s...

Page 53: ...4 Device installation X3 Process Indicator PR 5410 EN 51 Minebea Intec...

Page 54: ...20 x 420 The assignments of cable colors are listed in the relevant weighing platform operating instructions Connection designations Combics 1 to 3 devices PR 5410 BR_POS V Supply SENSE_POS S Sense OU...

Page 55: ...form with 4 wire connection The following links between the terminal contacts are provided from Sense S to Supply V from Sense S to Supply V 4 Device installation X3 Process Indicator PR 5410 EN 53 Mi...

Page 56: ...onnection 4 6 Accessories 4 6 1 General information The main board has three additional function specific slots These slots can accommodate the following cards X3 Process Indicator PR 5410 4 Device in...

Page 57: ...13 4 6 14 4 6 15 4 6 16 WARNING Working on the device while it is switched on may have life threatening consequences Before installing or removing a plug in card the device must be disconnected from...

Page 58: ...possible The connector housings must be conductive containing metal and therefore act as part of the screen They must be screwed firmly into the rear panel as appropriate NOTICE Property damage is pos...

Page 59: ...an only be used as a point to point connection 2 Loosen and open the cable clip 2 3 Strip the insulation from the cable approx 50 60 mm 4 Cut back the cable screen 3 to 5 mm and bend it over the cable...

Page 60: ...B Type RS 232 full duplex Transmission rate Bit s 300 19K2 Bit sec Data bits 7 8 Input signal level Logic 1 high 3 15 V Logic 0 low 3 15 V Output signal level Logic 1 high 5 15 V Logic 0 low 5 15 V Nu...

Page 61: ...his interface card has the type designation PR 5510 04 The plug in card has one RS 232 channel and one RS 422 485 channel which can be used simultaneously and more or less independently depending on t...

Page 62: ...RS 232 and RS 422 485 Transmission rate Bit s 300 600 1200 2400 4800 9600 19200 bit sec Cable type Twisted pair screened e g LifYCY 3 2 0 20 1 pair of wi res for ground GND Cable gauge 1 5 mm2 preset...

Page 63: ...ut it has additional signals DCD RI DTR Specifications Description Data Type RS 232 full duplex Data bits 7 8 Input signal level Logic 1 high 3 15 V Logic 0 low 3 15 V Output signal level Logic 1 high...

Page 64: ...eing installed on the card The RS 485 interface can also be used as a point to point connection Using RS 485 is compulsory with a multi point connection Tristate status Specifications Description Data...

Page 65: ...gram Factory setting S Function Settings for RS 422 485 1 Tx enable unblock OFF RS 422 ON RS 485 2 Rx enable unblock OFF 4 wire ON 2 wire 3 Rx pull up resistor OFF not connected ON RxB 1K54 V 4 Rx bus...

Page 66: ...5 1 ON default 2 3 4 5 OFF Last slave RS 485 1 2 3 4 5 ON RS 485 1 3 4 5 ON 2 OFF 4 6 3 2 1 RS 422 point to point connection 4 wire 4 wire transfer mode Full duplex simultaneous sending and receiving...

Page 67: ...ex simultaneous sending and receiving not possible Switch settings Configuration ON S1 S2 S3 S4 S5 OFF Serial ports parameter Slot 1 2 RS485 Note For more information on the switch settings see Chapte...

Page 68: ...h settings ON S1 S3 S4 S5 OFF S2 ON S1 S2 S3 OFF S4 S5 Configuration PR 5410 PR 5110 configuration Serial ports parameters Remote dis play Slot 1 2 RS 485 Param Mode single transmitter oP 10 LInE rS48...

Page 69: ...eral PR 5410 The remote display PR 5110 can be connected to multiple RS 485 interfaces Four wire transmission and full duplex simultaneous sending and receiving possible is possible 4 Device installat...

Page 70: ...smitters Param Device Id A Param Next Device Id B Serial ports para meter Remote display Slot 1 2 RS485 Param Mode multiple transmitters Param Device Id B Param Next Device Id C Serial ports para mete...

Page 71: ...interface Four wire transmission and full duplex simultaneous sending and receiving is possible Example Switch settings PR 5410 PR 5110 1 PR 5110 2 PR 5110 3 ON S1 S3 S4 S5 OFF S2 ON OFF S1 S2 S3 S4...

Page 72: ...SEnd ModE SEnd oP 14 WEIght FolloW oP 15 WPkEy SElEct oP 10 LInE rS485 oP 12 tokEn oFF oP 13 SEnd ModE SEnd oP 14 WEIght FolloW oP 15 WPkEy SElEct 4 6 3 2 6 Connecting an IS platform One IS platform...

Page 73: ...ells via the xBPI port and the RS 485 interface 2 wire Connections Color code Color Terminal designation Description rd red Supply voltage bu blue Supply voltage gr green B B Signal gy gray A A Signal...

Page 74: ...o the load cells and junction boxes 4 6 4 Analog inputs and outputs This interface card has the type designation PR 5510 07 The plug in card has one active analog output and four analog inputs The ana...

Page 75: ...eing installed on the card Analog inputs PIN 2 9 3 10 4 11 5 12 4 channels CH1 GND CH2 GND CH3 GND CH4 GND Analog output PIN 13 14 1 channel 0 4 20 mA Sig GND Note For more information see Chapter 4 6...

Page 76: ...rror 0 05 Output Max error 0 1 Output Load max 0 500 Output Short circuit protected yes Output Potential isolati on yes Inputs 4 channel current or voltage input 0 20 mA input impedance 250 0 10 V inp...

Page 77: ...rent 0 20 mA DC Voltage 0 10 V DC Voltage 0 5 V DC S201 1 CH1 ON OFF OFF S201 2 CH2 ON OFF OFF S201 3 CH3 ON OFF OFF S201 4 CH4 ON OFF OFF S201 5 S202 1 CH1 OFF ON OFF S202 2 CH2 OFF ON OFF S202 3 CH3...

Page 78: ...or Slot 2 The plug in card is used for BCD coded output of a 5 decade weight value Cyclical output of the weight value with 4 bit plus or minus sign stability error The value is intrinsically consiste...

Page 79: ...7 V Output current Max 50 mA Enable input 5 V 24 V configurable via switch S101 5 V active high 3 1 V active low 1 5 V 24 V active high 16 V active low 10 V Protection against incorrect polarity Poten...

Page 80: ...5510 08 PIN 2 24 work with a shared power supply at the collector as a reference potential and open emitter outputs A non active output is highly resistant A voltage of approx 1 7 V which is less tha...

Page 81: ...nductive loads 4 6 5 2 Input The Enable input for PR 5510 08 PIN 25 can control the 23 outputs as DATA_IN As an output data is follow hold tristate and its signal can be configured 5 V TTL 24 V and ac...

Page 82: ...value with 4 bit plus or minus sign stability error The value is intrinsically consistent and can be output continuously or the digital input DATA_IN control can be used to freeze hold the value Befo...

Page 83: ...active high 3 1 V active low 1 5 V 24 V active high 16 V active low 10 V Protection against incorrect polarity Potential isolation No Cable type Screened twisted pair e g LifYCY 2x2x0 20 Cable length...

Page 84: ...6 6 1 Outputs The outputs for PR 5510 09 PIN 2 24 work as a reference potential and open collectors with a shared ground A non active output is highly resistant A voltage of 0 9 V is applied to an ac...

Page 85: ...nal external free wheel diode additional internal free wheel diode only for very small inductive loads 4 6 6 2 Input The Enable input for PR 5510 09 PIN 25 can control the 23 outputs as DATA_IN As an...

Page 86: ...nternal free wheel diode ON do not activate internal free wheel diode OFF Switch S102 Input PIN 25 Function for the output data S102 for 1 2 3 4 5 DATA_IN follow hold PIN 2 24 OFF OFF ON ON or OFF ON...

Page 87: ...a modification on the output memory may occur at the same time that the external request signal changes from data hold to data valid This means that the requested device still has to wait 100 s until...

Page 88: ...ules are always enabled PIN 25 DATA_IN is an output 4 6 9 Opto decoupled inputs and outputs This interface card has the type designation PR 5510 12 The card converts the external binary signals from t...

Page 89: ...l power supply required Input Current 7 mA 24 V 3 mA 12 V protected against incorrect polarity Output Qty 12 Output Voltage Max switching voltage 32 V DC Max switching current 25 mA Voltage drop 25 mA...

Page 90: ...ir e g LifYCY 2x2x0 20 Cable length max 50 m screened Scope of delivery D Sub male connector 37 pin Incl shielded housings Accessories PR 1623 10 connection cable 4 m PR 1623 20 relay unit PR 1623 30...

Page 91: ...red I O channels potential free no shared reference Outputs Inputs Digital inputs Channel CH1 CH2 CH3 CH6 Assignment Tare reset tare po sitive flank Print command positive flank Not used 4 Device inst...

Page 92: ...he zero setting range Output limit 1 Output li mit 2 Gross weight value is within d of zero Scale er ror ADC error Not used Input circuitry Contact input Output circuitry Voltage output The load resis...

Page 93: ...Current output additional free wheel diode for inductive loads 4 Device installation X3 Process Indicator PR 5410 EN 91 Minebea Intec...

Page 94: ...4 6 9 1 Circuit diagrams PR 5510 12 PR 1623 10 PR 1623 20 X3 Process Indicator PR 5410 4 Device installation Minebea Intec EN 92...

Page 95: ...green Module is initialized and ready for operation Flashing 2 Hz green Module is not initialized Flashing 1 Hz red RAM check error Flashing 2 Hz red Check error in ASIC and FLASH ROM Module is defect...

Page 96: ...ot 4 see Chapter 4 6 1 Technical data Description Data Transfer rate 9 6 kbit s to 12 Mbit s auto baud rate detection Connection mode ProfiBus network connections can be made released without affectin...

Page 97: ...L Note The GSD file is stored on the CD supplied with the device fieldbus directory of the respective device The current file is also available to download online http www minebea intec com ProfiBus c...

Page 98: ...se plug connections with integrated terminating resistors 4 6 11 1 Controls on fieldbus card The terminating resistors can be switched on ON and off by pressing the bus ter mination switch see Chapter...

Page 99: ...tions in the bus cable Bus termination switch is located in the module cover and can be accessed from outside Bus termination switch ON The bus termination is switched on If the module is the last or...

Page 100: ...4 6 11 4 Connection diagram for a master with three slaves X3 Process Indicator PR 5410 4 Device installation Minebea Intec EN 98...

Page 101: ...inserted into Slot 4 see Chapter 4 6 1 Specifications Description Data Transmission rate 500 kbit s or 2 Mbit s switchable Protocol Interbus S master slave Fixed telegram length Deterministic cyclical...

Page 102: ...Cable sheath pea green Special InterBus cable certified Housing S Screen 1 DO1 yellow not inverted data output 2 DI1 gray not inverted data input 3 GND brown signal ground 4 not connected 5 GND signa...

Page 103: ...1 LEDs in the module cover The module cover can be found at the rear of the device LED 1 CC RC LED 2 BA LED 3 RD LED 4 TR Off Constant green Cable OK no reset mode in the master Bus is active PCP comm...

Page 104: ...the supply voltage 4 6 12 3 Connection diagram for a master with three slaves NOTICE At bus OUT pins 5 and 9 must be bridged if another slave follows See connection diagram X3 Process Indicator PR 541...

Page 105: ...4 Device installation X3 Process Indicator PR 5410 EN 103 Minebea Intec...

Page 106: ...escription Data Transfer rate 125 250 and 500 kbit s Protocol DeviceNet Master Slave Polling procedure polled IO CRC error recognition according to IEC 62026 EN 50325 Max 64 station nodes Data width m...

Page 107: ...the CD supplied with the device fieldbus directory of the respective device The current file is also available to download online http www minebea intec com DeviceNet terminal Allocation of the 5 pin...

Page 108: ...cover can be found at the rear of the device LED 1 No function LED 2 Network status LED 3 No function LED 4 Module status Off No power Constant green Link detected online and connected Module is worki...

Page 109: ...4 6 13 3 Connection diagram for a master with three slaves 4 Device installation X3 Process Indicator PR 5410 EN 107 Minebea Intec...

Page 110: ...4 see Chapter 4 6 1 Note This fieldbus card does not support the EasyFill application Technical data Designation Data Transfer rate 156 625 kbps 2 5 5 10 Mbps Protocol CC Link slave CRC error recogni...

Page 111: ...th the device Fieldbus directory of the respective device The current file is also available for download via the Internet http www minebea intec com CC Link terminal Allocation of the 5 pole terminal...

Page 112: ...ction HW No power supply Normal function No power supply No transmission data No power supply No data recepti on Constant green Normal function Send data Receive data Constant red CRC error No admissi...

Page 113: ...DML Vx xx Sartorius PR5410 xxxxxx xml Potential isolation Yes Cable type Twisted pairs screened e g patch cable CAT5 Autolink stra ight or crossover Cable impedance 150 Cable length to HUB Max 115 m C...

Page 114: ...ngs and activate the master as a DHCP server W Allocate IP adr via IO controller NOTICE Slave master device names A unique device name must be assigned out of the master This name is given highest pri...

Page 115: ...error no station name IP address internal er ror 4 6 16 EtherNet IP interface The EtherNet IP interface card has the type designation PR 1721 37 The fieldbus card is equipped with a standard RJ 45 soc...

Page 116: ...w odva org Industry compatible CE UL and cUL Note The EtherNet IP card is supported by PR 5410 firmware release 1 30 or higher The IP address and subnet mask are set under Fieldbus parameters see also...

Page 117: ...trolled by scan ner Online link estab lished Flashing green Not configured or scanner not active Packet is received or transmitted Online no link es tablished Constant red Fatal error Duplicate IP add...

Page 118: ...is not possible 5 1 2 Display functions Display of gross net or tare weight Tare reset tare Set gross to zero Print weight Display of weight values or remote display Functions via digital inputs and...

Page 119: ...tion 6 1 Functions 6 1 1 General information The EasyFill application is used for single component filling The application allows for quick and reliable filling and emptying of containers The filling...

Page 120: ...8 alphanumeric characters Set point Set point Input weight adopt unit from the calibration Preset Preset point for switching from coarse flow to fine flow Input weight adopt unit from the calibration...

Page 121: ...l configuration and interface data are stored in non volatile EAROM memory Unauthorized data changing can be prevented by an access code The front panel keys can be disabled Additional write protectio...

Page 122: ...y will show Error 15 if the CAL switch is closed The position of the CAL switch is shown with VNC WEB browser under Show status opened opened no write protection closed closed write protection is acti...

Page 123: ...arting has the following effects on the device Current process steps are deleted The device is reset to its factory settings The network settings are not changed 7 2 Switching on the device The device...

Page 124: ...7 2 1 Setting the date and time Entering the date and time via Notebook PC VNC WEB browser See Chapter 7 17 2 Entering the date and time using the front panel keys 1 Press SEtuP appears on the display...

Page 125: ...M legal for trade 015 StStIM Standstill time 7 3 Switching off the device The device is switched off disconnected from power supply by pulling the plug 7 4 Warm up time The device requires a warm up...

Page 126: ...3oF Action condition do Digital outputs settings via VNC for Standard application only 040 bCd out BCD mode GroSS NEtIt net if tared otherwise gross SELECt trnSP 041 outP 1 Output 1 042 outP 2 Output...

Page 127: ...ent 085 Et Addr Hardware address MAC ID This address is also located on the label on the side of the device see Chapter 7 9 dt Date and time 086 YEAr YYYY dAtE MM TT tIME HH MM VS Program versions 087...

Page 128: ...160 nuMPrt Number of printouts 161 SEqnr Enter sequence number 162 PrtMod Select printing mode LAyout appl layout or nICELb NiceLabelExpress 163 168 LAyou 1 6 Configure line 1 6 nEt net weight GroSS...

Page 129: ...et the dead load with empty scale Note The device has the following default setting when recalibration is started Max 3000 kg Scale interval 1 kg Start Recalibrating Cd 000 1 Switch on the device see...

Page 130: ...the left by one decimal place kg appears on the display 11 Press OK 00300 0 kg appears on the display the 3 flashes 12 Press 3 to select the 0 digit 13 Press to select another digit to the left 14 Pre...

Page 131: ...dead load appears on the display 27 Press OK 00000 0 kg appears on the display The dead load is set 28 Press OK Cd 004 appears on the display 29 Press OK SPAn appears on the display 30 Press OK LoAd r...

Page 132: ...Cd 005 appears on the display 38 Press Exit SAVE appears on the display 39 Press OK YES appears on the display 40 Press OK SAVE appears on the display during the save process 41 Press Exit to exit the...

Page 133: ...ale 11 Press OK A weight value for the dead load appears on the display 12 Press OK 00000 0 kg appears on the display The dead load is set 13 Press OK Cd 004 appears on the display 14 Press Exit SAVE...

Page 134: ...ears on the display 7 Press OK MAX FSd full scale deflection appears on the display 8 Press OK The set maximum load appears on the display 9 Press OK 10 Press OK Cd 002 appears on the display 11 Press...

Page 135: ...ears on the display 18 Press OK Cd 004 appears on the display 19 Press OK SPAn appears on the display 20 Press OK The mV V value for the maximum load appears on the display 21 Press OK Cd 005 appears...

Page 136: ...e display 3 Press to change the parameter number 000 flashes 4 Press multiple times to select parameter number 003 5 Press OK dEAdLo appears on the display 6 Press OK LoAd appears on the display 7 Pre...

Page 137: ...h for connected load cells is conducted and the dead load is set immediately thereafter 7 Press Exit to exit the Setup menu 1 Press SEtuP appears on the display 2 Press OK The Cd calibration menu flas...

Page 138: ...to enter the PIN code 14 Press OK If a wrong PIN code has been entered PInWro appears on the display 15 Press OK 000000 appears on the display 16 Press the cursor keys to enter the correct PIN code Th...

Page 139: ...The Cd calibration menu flashes Cd 000 appears on the display 7 Press multiple times to select oP oP 060 appears on the display 8 Press to change the parameter number 000 flashes 9 Press to select the...

Page 140: ...less significant part of the address 000 000 appears on the display 11 Press the cursor keys to select the desired numbers 12 Press OK FP 098 appears on the display 13 Press OK SubnEt subnet mask app...

Page 141: ...Exit to exit the Setup menu 1 Press SEtuP appears on the display 2 Press OK The Cd calibration menu flashes Cd 000 appears on the display 3 Press multiple times to select nP 080 4 Press OK dHCP DHCP...

Page 142: ...play 15 Press the cursor keys to select and set the desired numbers 16 Once the last number is selected and set press to set the less significant part of the mask 255 255 appears on the display 17 Pre...

Page 143: ...r keys to select and set the desired numbers 30 Press OK nP 085 appears on the display 31 Press OK EtAddr hardware address MAC ID appears on the display 32 Press OK The more significant part of the ad...

Page 144: ...ress OK The Cd calibration menu flashes Cd 000 appears on the display 3 Press multiple times to select nP 080 4 Press OK dHCP DHCP appears on the display 5 Press OK on appears on the display 6 Press O...

Page 145: ...e desired sequence number 7 Press OK YEAr appears on the display 8 Press OK The year of the alibi entry appears on the display 9 Press OK dAtE appears on the display 10 Press OK The date of the alibi...

Page 146: ...elationship is checked cyclically at 2 3 minute intervals no appears on the display 17 Press to select YES 18 Press OK The alibi entry is printed out 19 Press Exit to exit the Setup menu 1 Press SEtuP...

Page 147: ...For this the program must be installed and started on a notebook PC 1 On the notebook PC set the LAN local and Internet Protocol properties to Obtain an IP address automatically depending on the oper...

Page 148: ...the device Regular running light in LED 1 2 3 4 Click the button to re start the network search run Waiting 2 3 minutes is essential 5 Acoustic signal for each device that was detected as online Note...

Page 149: ...orkstation PC 7 11 Operation using VNC VNC on the enclosed CD ROM stands for virtual network computing and is a program for remote operation of computers The program distinguishes between the VNC serv...

Page 150: ...wer the web browser e g Microsoft Internet Explorer Mozilla Firefox Web browser etc can be used directly The disadvantage is that an additional Java installation is required In addition to VNC this in...

Page 151: ...ll For description of the web menu see Chapter 9 2 1 NOTICE If the VNC viewer is closed on the setup level the device reboots and the web menu is not accessible for several seconds If the web menu and...

Page 152: ...rval unit Unit of the printing interval Selection Seconds Minutes Hours Meas time Printlayout Item 1 6 Print layout for line 1 6 see Chapter 7 17 4 Fieldbus protocol HW address MAC ID display e g 00 9...

Page 153: ...00001 3000 999999 kg t lb oz g mg Scale interval Input of the scale interval 1 2 5 10 20 50 Dead load at 0 000000 mV V or by load by load 0 00001 999999 kg t lb oz g mg Max at 1 000000 mV V or by loa...

Page 154: ...ax without error message 0 999999 d Minimum weight Input of the minimum load 0 d 50 d 999999 d Range mode Range selection Single range Multiple range Multi interval See also Chapters 7 14 15 2 and 7 1...

Page 155: ...w user wt ext adj w pres wt internal adjust ext lin w fact wt ext lin w user wt confirm preload delete preload adjust disabled Confirming adjust Confirm calibration manual automatically Zero range Zer...

Page 156: ...s after 50 updates after 100 updates Parameter change parameter change can be changed cannot be changed Select specification group Specif group 1 6 Select specification group of the scale see operatin...

Page 157: ...g t lb g mg oz Scale interval Enter verification interval 1 d 1 2 5 10 20 50 displayed according to the decimal places at Max and the weight unit Dead load dead load Weight of the empty scale CAL weig...

Page 158: ...ion interval Only for Multiple range or Multi interval LC name Give each load cell a name LC 1 n load cell 1 n e g PR6224 xx Input of max 20 alphanumeric characters Default Settings are reset to facto...

Page 159: ...onfigure inputs Action Action selection see Chapter 7 17 8 1 Condition Condition selection see Chapter 7 17 8 2 Analog mode Analog output parameter Gross D08 gross Net if tared D09 Net if tared Select...

Page 160: ...point 7 14 1 General information For legal for trade application select Weighing point Calib Param where the W M must be set to OIML before calibration is started see Chapter 7 14 15 The calibration...

Page 161: ...displayed 7 14 2 2 Increased resolution 10 fold In the Weighing point Calib menu the weight is displayed with 10 fold resolution also with the CAL switch closed with After 5 seconds the display return...

Page 162: ...lues for dead load preload and or Max changing the scale interval Otherwise select the New menu item Under Weighing point Calib choose between New and Modify 7 14 3 1 Performing a new calibration 1 Se...

Page 163: ...Determining the maximum load Max see Chapter 7 14 4 5 Determining the scale interval Scale interval see Chapter 7 14 5 6 Determining the dead load Deadload at see Chapter 7 14 6 7 Calibrating with loa...

Page 164: ...y to reset the dead load 5 Press to exit the calibration A prompt window opens 6 Press the Yes softkey to close the menu without calculation of the test value 7 Press to exit the calibration for good...

Page 165: ...with or without a decimal point Note Error messages calibration see Chapter 16 4 7 14 5 Determining the scale interval The scale interval d is the difference between two successive display values Wit...

Page 166: ...Dead load at line is selected Cannot be changed here while linearization is active Changes cannot be made while linearization is switched on Only deleting of the linearization points deactivates the...

Page 167: ...arization was carried out see Chapter 7 14 11 after selection of the line Max at the following tip is displayed Cannot be changed here while linearization is active Changes cannot be made while linear...

Page 168: ...nto account The STAR load cell data is based on the acceleration of gravity in Hamburg Germany 9 81379 m s2 1 Press the by load softkey 2 Place the CAL weight on the scale 3 Enter the weight of the CA...

Page 169: ...he dead load rather than the maximum load using the formula specified earlier 1 Calculating SPAN value for Max and if necessary for the dead see Chapter 7 14 8 1 2 Press the by mV V softkey 3 Entering...

Page 170: ...with nominal characteristic value Cn 2 mV V at maximum capacity of 2000 kg Maximum load 1000 kg Dead load 500 kg Load cell supply voltage 12 V DC 7 14 9 Calibrating with load cell data smart calibrat...

Page 171: ...stance When all LC same is set only one value for the characteristic value LC sensitivity and the output resistance LC resistance are required For each LC specific press the Enter softkey to enter ind...

Page 172: ...r 7 14 11 the following note appears on the display after the Dead load at line is selected Cannot be changed here while linearization is active Changes cannot be made while linearization is switched...

Page 173: ...ive the deviation from the test value 7 14 13 Saving the calibration Quit calibration by pressing the softkey You are prompted to confirm whether calibration should be closed without determining the t...

Page 174: ...ibration by pressing the softkey You are prompted to confirm whether calibration should be closed without determining the test value If not all data was determined when calibrating with New e g dead l...

Page 175: ...e The duration of a measurement can be selected Selection 5 ms 10 ms 20 ms 40 ms 80 ms 160 ms 320 ms 640 ms 960 ms 1280 ms 1600 ms Digital filter Selection of the digital filter filter characteristic...

Page 176: ...s are connected to an external supply it is possible to switch to 8 V to tune Sense voltage monitoring to the lower supply voltage Selection below or equal 8 V 8 V above 8 V 8 V Test mode With absolut...

Page 177: ...rology a value 2 of the Max must be entered example 60 d for 3000 e of class III Zerotrack range Range within which automatic zero tracking compensates deviations Setting range 0 25 10000 00 d In lega...

Page 178: ...eight without weight unit is shown 7 14 15 2 Multiple range scale Class III or single range scale Class I and II with variable scale interval The multiple range scale is a scale with two or more weigh...

Page 179: ...ervals Each interval range has a different scale interval where the weighing range is automatically switched depending on the load on the scale and also when the load is placed on removed from the sca...

Page 180: ...50 Note During calibration the multi interval function is always switched off Example Range mode Multi interval Interval range 1 0 1500 kg when calibrating set scale interval 1 kg Interval range 2 15...

Page 181: ...PI scale is not possible 7 15 2 Parameters for serial interface 1 Select Serial ports parameter xBPI Port and confirm The following window opens 2 Select the desired interface and confirm 3 Press the...

Page 182: ...e in bus operation mode Serial number of the xBPI scale or weighing mode with legal for trade application 4 If necessary change the parameters Only the baudrate and stop bits can be set for an xBPI sc...

Page 183: ...gy With serial number 0 checking is omitted Setting range 0 99999999 SBN Address When the address is not set to 0 bus operation is active Possible addresses 1 31 i e max 31 xBPI scales can be operated...

Page 184: ...following window opens The parameters of the xBPI scale are read into the device 3 Select Show device info with the cursor and confirm The following window opens 4 Change the user ID and SBN address...

Page 185: ...cted scale are displayed Press No for exit from the menu without data change 6 Select Select group of specification using the cursor and confirm 7 Select and confirm the desired specification group 8...

Page 186: ...meters are listed as an overview in the following see Chapter 7 15 5 3 Note Only the parameters supported by the connected scale are displayed Press No for exit from the menu without data change 7 15...

Page 187: ...x load Power On tare zero active inactive only for zeroing Measure rate normal output fast output Calibration check Off Calibration prompt External adjustment Accessible Blocked Maximum capacity reduc...

Page 188: ...ed one level lower two levels lower three levels lower 1 0 5 0 2 0 1 0 05 0 02 0 01 Multi interval increased by 10 Communication type SBI protocol xBPI protocol Baudrate for SBI 150 baud 300 baud 600...

Page 189: ...te with ID 22 byte Data output interval with each display after 2 updates after 5 updates after 10 updates after 20 updates after 50 updates after 100 updates Parameter change can be changed cannot be...

Page 190: ...d into the device 3 Select Calibration with the cursor and confirm The following window opens 4 For setting the dead load remove the weight from the scale and select Set using the cursor and confirm A...

Page 191: ...previously stored user weight is displayed 4 Change the weight value if necessary using the keyboard and confirm The calibration process is carried out without a weight The calibration status is disp...

Page 192: ...5 2 The xBPI scale weighing point has been selected see Chapter 7 15 3 The platform has been set up see Chapter 7 15 4 1 Select Weighing point xBPI Scale and confirm 2 Press the Setup softkey The para...

Page 193: ...nd platform is active Procedure 1 Select Weighing point xBPI Scale and confirm 2 Press the Setup softkey The parameters of the xBPI scale are read into the device 3 Select Calibration Adjust with defa...

Page 194: ...was set to manual The communication between the device and platform is active Procedure 2 Press the Setup softkey The parameters of the xBPI scale are read into the device 3 Select Calibration Adjust...

Page 195: ...arity Default using the cursor and confirm The first linearization point to be calibrated is displayed 4 Place the displayed weight on the scale The deviation is displayed in the last line with increa...

Page 196: ...PR 5510 04 interface card must be installed in the device see Chapter 4 6 1 Select Serial ports parameter xBPI Port and confirm The following window opens 2 Select the desired interface and confirm 3...

Page 197: ...e followed Search for load cells see Chapter 7 16 5 Assign load cells see Chapter 7 16 6 4 Select Baudrate and confirm A selection window opens 5 Select 19200 bd and confirm 6 Select Stopbits and conf...

Page 198: ...necessary see Chapter 7 16 10 3 Note For further information about calibrating weighing points see Chapter 7 14 3 7 16 5 Searching load cells 1 Select Weighing point Weighing point A 2 Press the Assig...

Page 199: ...start a new search process Type Type of load cells No of LC Number of load cells LC 1 n Serial number name of the load cells WP serial number Weighing point serial number is displayed after search A w...

Page 200: ...gn softkey You are prompted to confirm 3 Press the Continue softkey to reset the dead load information and start the assignment procedure 4 Press the Cancel softkey to not start the assignment 5 Place...

Page 201: ...ct php Number of platforms only for Pendeo Truck load cell This parameter is shown only in the case of 8 load cells Entering the number of platforms Number of vessel feet only for Pendeo Process load...

Page 202: ...is example 0020 The scale interval d is calculated based on the maximum weight value Dead load To use the empty scale as dead load normal case Do not load scale Press the by load softkey Note If the d...

Page 203: ...Weighing point Weighing point A Assign Service The service window appears Item number serial number dead load and current weigh of connected load cells are displayed 7 16 9 1 Deactivating the load ce...

Page 204: ...faulty load cell and confirm to deactivate the cell 2 Press the Accept softkey The warning symbol replaces the weight unit 1 After inserting and connecting the new load cell select the line of the de...

Page 205: ...oftware corner correction If the corners are loaded in succession the same value should be displayed on the device at all times An excessive deviation almost always means that the scale is tilted or i...

Page 206: ...W M Setting for legal for trade mode Note The transmitter of the series PR 5410 are not approved for calibration Unbal Check deviat The plausibility check is activated when the average deviation is 0...

Page 207: ...rology a value 2 of the Max must be entered example 60 d for 3000 e of class III Zerotrack range Range within which automatic zero tracking compensates deviations Setting range 0 25 10000 00 d In lega...

Page 208: ...s again to return to the previous state Note The scale must not be loaded If the entire zero setting range is already utilized you can still correct the dead load subsequently without affecting other...

Page 209: ...is only available if under Operating parameter Application Standard has been selected Configuring digital inputs and outputs Digital i o parameter Note This menu item is only available if under Opera...

Page 210: ...rinter and confirm A selection window opens 2 Select the desired interface and confirm The selected interface is displayed 3 Press the Param softkey to set the parameters The following window opens X3...

Page 211: ...Press to return to the previous window 7 Press the Config softkey to define the print settings The following window opens 8 Select parameters and confirm 9 Select and confirm the desired printer sett...

Page 212: ...audrate and confirm A selection window opens 5 Select the desired transmission speed and confirm 6 Select Mode and confirm 7 If several remote displays are connected select the multiple transmitters m...

Page 213: ...lected interface is displayed 3 Press the Param softkey to set the parameters The following window opens 4 Select Baudrate and confirm A selection window opens 5 Select the desired transmission speed...

Page 214: ...lave ID and confirm 9 Enter and confirm the slave address in this case 65 10 Press 2 to exit the menu and save 1 Select SMA and confirm A selection window opens 2 Select the desired interface and conf...

Page 215: ...on speed and confirm 6 Press two times to exit the menu and save 1 Select EW COM and confirm A selection window opens 2 Select the desired interface and confirm The selected interface is displayed 3 P...

Page 216: ...ection window opens 7 Select the desired transmission speed and confirm 8 Select Bits and confirm A selection window opens 9 Select the desired bit quantity and confirm 10 Select Slave ID and confirm...

Page 217: ...eters The following window opens 4 Select Baudrate and confirm A selection window opens 5 Select the desired transmission speed and confirm 6 Select Stopbits and confirm A selection window opens 7 Sel...

Page 218: ...1 Select Date Time and confirm The following window opens 2 Select the individual digits and use the keypad to overwrite them and confirm 3 Select the individual digits and use the keypad to overwrit...

Page 219: ...12223 Use alibi memory Using the alibi memory The weight values stored in the alibi memory are defined here none do not store any data records Gross Net Gross Net Tare Gross Net Gross Tare Sequence nu...

Page 220: ...or automatically toggle with reset tare on zeroset to the gross mode If the zero setting key with these settings has no effect the configured zero setting range around the zero point set with the dead...

Page 221: ...ments will be printed Gross weight Net weight Tare weight Date Time printed in format DD MM YYYY HH MM SS Sequence number counter for individual print orders max 6 digits 000001 comes after 999999 CR...

Page 222: ...Open the menu via Fieldbus parameter This menu item can only be selected if a fieldbus card is installed The protocol displayed automatically depends on of the installed fieldbus card ProfiBus DP for...

Page 223: ...S7 Requirements PR 1721 31 ProfiBus DP is installed The parameters are selected and saved Procedure Note Further details can be found in the supplementary application manual How to available upon requ...

Page 224: ...8 bytes counted from byte 0 7 7 17 5 3 ProfiNet I O settings for S7 Requirements PR 1721 36 ProfiNet I O is installed Procedure Note Further details can be found in the supplementary application manua...

Page 225: ...pter Description of the I O Area Example The gross weight should be read I O size 8 bytes counted from byte 0 7 7 17 6 Network parameters Under this menu item you can define the network parameters for...

Page 226: ...If is checked presettings DHCP selected the server automatically allocates the IP address subnet mask and default gateway If is not checked the settings IP address Subnetmask and Default gateway must...

Page 227: ...the same principle The limit values always refer to the gross weight For the SPM addresses for the limits see Chapter 13 4 NOTICE The limit values of an xBPI weighing point are scale specific The sca...

Page 228: ...a hysteresis of 10 kg In the event of a power failure both outputs turn to off OFF thus indicating underfill and overfill simultaneously Example 2 If the Limits 1 and 2 are the same for On and Off on...

Page 229: ...ear marker 1 clr marker 2 X65 0 Clear marker 2 clr marker 3 X66 0 Clear marker 3 Note The limit values can be assigned to the outputs directly in the I O parameters Markers can be set for all limits i...

Page 230: ...al error in weighing point not ac tive no error above Max X33 0 Weight above Max not active overload X34 0 Weight above Max plus the overload value not active below zero X35 0 Weight not below zero ce...

Page 231: ...2 active actual limit 3 X18 1 Limiting signal 3 active ADC error X32 1 General error in the weighing point above Max X33 1 Weight above Max overload X34 1 Weight above Max plus the overload value belo...

Page 232: ...nked with conditions that must be met before an action can be started The parameters for the digital inputs are defined under Digital i o parameter 1 Highlight and confirm the condition line of the ap...

Page 233: ...Description no action no function set marker 1 X64 1 Set marker 1 set marker 2 X65 1 Set marker 2 set marker 3 X66 1 Set marker 3 select net X72 1 Select net set zero X112 1 Set zero set tare X113 1...

Page 234: ...17 8 2 Determining a condition The selected action of each digital input can be combined with a condition that must be met for signal change from 0 to 1 on or for signal change from 1 to 0 off The co...

Page 235: ...diginp2 X01 0 digital input 2 not active actual diginp3 X02 0 digital input 3 not active 1 Select and confirm the condition line of the appropriate parameter A selection window opens 2 Select and conf...

Page 236: ...ower failure not active test active X56 0 Analog test was not started cal active X57 0 For internal use only tare active X58 0 Instrument is not tared marker bit 1 X64 0 Marker bit 1 not set after pow...

Page 237: ...r bit 1 set after power on the markers are set to 0 marker bit 2 X65 1 Marker bit 2 set after power on the markers are set to 0 marker bit 3 X66 1 Marker bit 3 set after power on the markers are set t...

Page 238: ...dow opens 2 Select below zero and confirm 3 Select Output 2 and confirm Output 2 Output 2 remains active as long as the weight is not above Max X33 0 A selection window opens 4 Select above MAX and co...

Page 239: ...i o parameter Note This menu item is only available if under Operating parameter Application Standard has been selected Output 3 Output 3 is true active when the weight is zero d X36 1 6 Select center...

Page 240: ...analog output under Analog output parameter The analog output can be configured according to the table below Parameter table Menu item Selection Description no output Analog output is unused Gross D08...

Page 241: ...t output to 20 mA Output if Max linear Output increases above 20 mA until the limit is re ached Weight at 0 4 mA Weight value for 0 4 mA output Weight at 20 mA Weight value for 20 mA output Quit the m...

Page 242: ...date PRxxxx Application Version number and application creation date BIOS Version number and BIOS creation date Board number Nine digit board number This line shows the following information 2 Press...

Page 243: ...tery Status display ok voltage OK low voltage too low CAL switch Status display opened opened no write protection closed closed write protection is active This line shows the following device statuses...

Page 244: ...puts 4th line Standard interface digital I Os 5th line In this case Slot 4 ProfiBus DP interface The tool tip displays the version number 6th line Standard interface weighing electronics The tool tip...

Page 245: ...e number Last entry Date Date of the last entry Time Time of the last entry Gross weight Weight type of the last entry Select the next or previous entry Note For more information see Chapter 9 2 7 The...

Page 246: ...orrection The zero point correction in use is displayed Communication error count communication error counter The communication errors time frames exceeded for the load cells are counted here in ascen...

Page 247: ...n Weight value is within tolerances Orange Weight value is above maximum capacity Emax max capacity of load cell No ID The Serial number is hidden Show ID The Serial number is visible 2 Select the des...

Page 248: ...number the higher the probabi lity of a faulty load cell Temperature Current measured temperature Max temperature Max measured temperature Min temperature Min measured temperature Max weight value at...

Page 249: ...e front panel keys 8 2 1 Configuring production mode using the front panel keys You can select between the following production modes Net filling B1 Net Discharge B4 Note See also Chapter 8 4 1 1 Pres...

Page 250: ...See also Chapter 8 4 2 Configuring digital inputs 1 Press SEtuP appears on the display 2 Press OK The Cd calibration menu flashes Cd 000 appears on the display 3 Press multiple times to select IM 151...

Page 251: ...y 10 Press the cursor keys to enter the desired SPM address see Chapter 13 4 11 Press OK dI 176 appears on the display 12 Press OK InP 3 appears on the display 13 Press OK 0001 appears on the display...

Page 252: ...ppears on the display 24 Press OK 0001 appears on the display 25 Press the cursor keys to enter the desired SPM address see Chapter 13 4 26 Press OK do 172 appears on the display 27 Press OK out 3 app...

Page 253: ...splay 10 Press to select PC 161 11 Press OK SEQnr sequence number appears on the display 12 Press OK 0000 appears on the display 13 Press the cursor keys to enter the desired number 14 Press OK SAVE a...

Page 254: ...rmfeed SEq sequence number dAtE date and time SEtP set point tArE tare weight nL CR LF carriage return and line feed nEt appears on the display 25 Press the cursor keys to select the desired option 26...

Page 255: ...r 7 17 3 Procedure 8 4 Configuration via a notebook PC 8 4 1 Configuring production mode The following modes are configured under the Configuration mode menu item Filling mode Interaction mode Press t...

Page 256: ...2 Select Dosing mode and confirm A selection window opens 3 Select the desired filling mode see Chapters 8 4 1 1 and 8 4 1 2 and confirm 4 Select Interaction mode and confirm X3 Process Indicator PR...

Page 257: ...cally added coarse fine A fixed overshoot value is configured Net gross tare 5 Select the desired interaction mode see Chapter 8 4 1 3 and confirm 6 Press to exit the menu A prompt window opens 7 Pres...

Page 258: ...point overshoot is reached Calming Time to wait during which the overshoot is effective and scale vibrations may settle Tolerance checking The weight is determined and checked against the tolerance v...

Page 259: ...nce values 8 4 1 3 Interaction mode You can choose between the following control operating modes of the device in production Remote proc control via OPC ModBus and or fieldbus VNC Virtual Network Comp...

Page 260: ...anged after a restart 1 Select Configuration digital IOs and confirm 2 Select Configuration digital inputs and confirm The following window opens 3 Select inputs 1 3 Use the keypad to enter and confir...

Page 261: ...gured under the Configuration material menu item 4 Press to exit the window and to save the changes 5 Select Configuration digital outputs and confirm 6 Select outputs 1 3 Use the keypad to enter and...

Page 262: ...ed material do not match the parameters of the current calibration The configuration window appears 2 Press the OK softkey 3 Press the Default softkey All values are reset 4 Enter the material name an...

Page 263: ...flow Overshoot OVS Input Material overshoot tolerance Input Tolerance above below set point Calming time Input Calming time 5 Configure additional materials if necessary 6 Use the Print all or Print...

Page 264: ...he configuration window appears 2 Select Number printouts enter the number of printouts between 1 10 and confirm 3 Select Sequence number change the sequence number if necessary and confirm 4 Select U...

Page 265: ...Material ID 2 Selection none no printout selected if fewer than 6 elements will be printed Material name Gross weight Net weight Tare weight Set point Date Time printed in format DD MM YYYY HH MM SS...

Page 266: ...softkey Press the Stop softkey to stop the process You can then press the Restart softkey to restart the process The material product is filled 4 Once the set point is reached the Start softkey can be...

Page 267: ...goes back to the weight display Operate all display elements 1 Press and hold and also press A number is displayed for each key The number increases by 1 each time a key is pressed 0 0 0 0 0 0 2 For...

Page 268: ...nitor Test mode Internal Test mode External 1 Plug the test connector see Chapter 18 2 into the RS 232 interface 2 Select the interface and confirm passed ok failed no data error The results are displ...

Page 269: ...isplayed display The physical inputs and outputs of the system plant are deactivated and passive in secured condition External Deactivated PLC The physical inputs are displayed dis play Output values...

Page 270: ...the Adjust softkey The window for the 1st value opens 3 Enter and confirm e g the value for 4 mA measured by the connected PLC under Measured The window for the 2nd value opens X3 Process Indicator PR...

Page 271: ...e for 20 mA measured by the connected PLC under Measured A prompt window opens 5 Press the Yes softkey to save the settings The following window opens 6 Press the Reset softkey to reset to the factory...

Page 272: ...s A prompt window opens 7 Press the Yes softkey to reset to the factory settings 8 Press to return to the previous window 1 Select and confirm the appropriate line The Monitor test mode is active The...

Page 273: ...he functionality of the PLC application see Chapter 9 1 4 An info window is shown briefly The Internal test mode is active 4 Press to return to the previous window 5 Press the Stop PLC softkey 6 Enter...

Page 274: ...pter 9 2 2 Configuration printout Display configuration printout saving and printing out as a text file see Chapter 9 2 3 Log files Display logfiles saving and printing out as a text file see Chapter...

Page 275: ...Click on the Indicator Pop up Window menu item in the WEB menu A separate status window opens in which the weight of the weighing point is displayed with unit and the status symbols 4 Click on the sym...

Page 276: ...4 Create and open the required directory e g on the notebook 5 Click on Save to save the text file in the relevant directory 6 Press the right mouse button 7 Click on Print 8 Select the connected prin...

Page 277: ...e and open the required directory e g on the notebook 5 Click on Save to save the graphic file in the relevant directory 6 Press the right mouse button 7 Click on Print 8 Select the connected printer...

Page 278: ...Always A Weight type G gross N net T tare PT preset tare Weight with unit Depending on the configuration the gross and or net and or tare weight are saved using the front panel keys oP 063 see Chapter...

Page 279: ...bottom of the screen 2 Click on the icon Commas are used in the CSV file to separate the individual elements of an entry The file automatically opens e g in Microsoft Excel 3 Carry out a conversion i...

Page 280: ...eight 4 Read request D18 Tare weight 5 Read request D19 Sequence number for alibi memory 6 Read request D21 Date in BCD display 7 Read request D22 Time in BCD display 9 2 7 3 Exporting alibi data reco...

Page 281: ...itch is open The IP address and the Hostname remain unaffected Click the Backup of Earom menu item in the WEB menu The backup restore menu is shown on the display 1 Click on Backup to create a backup...

Page 282: ...on the display 3 Press OK FLASH follows on the display bIoS appears on the display 4 Press 2 dEL EAr appears on the display 5 Press OK ErAS E and then no appear on the display 6 Press YES appears on t...

Page 283: ...his allows for the parameters to be re entered manually in the device A backup of version 4 00 cannot be loaded onto a device with version 4 00 See Chapters 9 2 3 and 9 4 9 5 1 Updating in network wit...

Page 284: ...n 1 Press SEtuP appears on the display 2 Press bIoS appears on the display 3 Press OK FLASH follows on the display bIoS appears on the display 4 Press OK EtHEr appears on the display 5 Press OK The de...

Page 285: ...program is started 7 Make sure to note down the digit sequence because it must be entered into the FlashIt 32 window subsequently Now the device is ready to load the software FLASH appears on the disp...

Page 286: ...display 4 Press OK EtHEr appears on the display 5 Press OK The device waits for address assignment by the server 172 024 The more significant part of the IP address is displayed for approx 2 seconds...

Page 287: ...1 Notebook PC IP address 192 24 22 2 Device and notebook PC have the subnet mask 255 255 255 0 The FlashIt 32 program in a directory on the enclosed CD ROM is installed on the notebook PC The FlashIt...

Page 288: ...e device while it is switched on may have life threatening consequences Product operation must be performed by trained and qualified personnel who are aware of and able to deal with the related hazard...

Page 289: ...ds dHCP appears on the display 6 Make sure to note down the digit sequence because it must be entered into the FlashIt 32 window subsequently 021 081 The less significant part of the IP address is dis...

Page 290: ...nto the Select window or use Copy and paste 2 Under COM Port select Network and enter the devices IP addresses 3 Click Flash to start the procedure As soon as software loading is completed the device...

Page 291: ...t tared Tare weight 0 if not tared Read data Address Read Word display in binary format W201 0E00000T 00000000 E ADC error T Instrument is tared W203 000S00MZ 00000000 S Device is in setup mode M Weig...

Page 292: ...Bit address Value in 32 bit integer format W101 Tare device Write value 256 Reset the tare of the device Write value 512 X3 Process Indicator PR 5410 10 ModBus protocol Minebea Intec EN 290...

Page 293: ...and 1 stop bit The commands to the transmitter are printable ASCII characters starting with LF 0A hex and ending with CR 0D hex The transmitter sends a reply on each received command after approx 100...

Page 294: ...standard application The interface works with an 8 byte write window and an 8 byte read window The fieldbus exchanges its data cyclically with each slave That means During each cycle 8 bytes are writ...

Page 295: ...te data MSB Byte 2 Write data MSB Byte 3 Write data LSB Byte 4 Read_Value_Select Byte 5 Write_Value_Select Byte 6 Direct control bits Byte 7 Direct control bits The first four bytes are used to write...

Page 296: ...o write data in the PR 5410 e g a limit value is set to 100 kg The master can also read weight values or other data from the PR 5410 The write and read windows are always required for this Safe data e...

Page 297: ...the device with a Set Bit After execution of the operation the bit should be reset Variable Function Write_Value The weight value is transmitted as a binary 32 bit value with plus or minus sign Type...

Page 298: ...Read_Value The weight value is transmitted as a binary 32 bit value with plus or minus sign Type of data DINT Read_Value_Selected Acknowledgment of the transmitted value Write_Active The function sele...

Page 299: ...lue_Select Read_Value_Selected When the master has to read from the device the register number is transmitted to Read_Value_Select in the input area The result is specified with Read_Value_Selected in...

Page 300: ...tive has been set Write 0 to Write_Value_Select Reset the Write_Active bit 12 2 4 4 Reading bit Single bits can be read only by reading a register The procedure is described in Chapter 12 2 4 3 12 2 4...

Page 301: ...ng etc over the fieldbus Example Reading the gross weight The master writes value 8 in Read_Value_Select byte 4 of the input area Input section Byte Name Description 0 1 2 3 4 8 Gross 5 6 7 Bit 7 Bit...

Page 302: ...pe and software version see table below Standard sequence Sequence for DeviceNet and EtherNet IP Byte 0 TYPE MSB Byte 0 SUBVERSION Byte 1 TYPE LSB Byte 1 MAIN VERSION Byte 2 MAIN VERSION Byte 2 TYPE L...

Page 303: ...r 3 E1 Arithmetic error overflow Error 1 E9 No communication with xBPI scale Error 9 CmdError Error during execution cmdError e g the taring operation is not handled because the scale is not stable Th...

Page 304: ...0 EXPO Byte 1 UNIT Byte 2 STEP Byte 3 LASTER ROR Bit Description EXPO One byte for the position of the decimal point content in decimal form 0 255 0 000000 1 00000 0 2 0000 00 3 000 000 4 00 0000 5 0...

Page 305: ...mber Read Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 board number MSB Byte 1 board number MSB Byte 2 board number MSB Byte 3 board number LSB e g 148388723 08D83B73hex 12 2 6 8 Register 7...

Page 306: ...log output value num 0 20000 corresponds to 20 mA Register 31 Fixed value for preset tare see also SetFixTare GetFixTare in Chap ter 12 2 6 3 12 2 6 12 Registers 80 92 State controlled action bits Wri...

Page 307: ...nsition controlled for writing once The bit is set as Write_Value_Select with the specified number see Chapter 12 2 4 3 Register 112 SetZero Register 113 SetTare Register 114 ResetTare Register 115 Se...

Page 308: ...Filling parameters are written at each start by the PLC B Filling parameters are stored in the device PR 5410 Requirements The system is ready The device has been checked to ensure it is ready for th...

Page 309: ...Hold_state bit is active Example Set cancel bit with 0001 0000 in byte 1 Filling starts again with the rising edge and the system leaves the hold status hold state and goes back to the ready status r...

Page 310: ...reserved Bit 7 reserved BOOL Bit 0 EasyFill adopts the sent material parame ters from byte 4 with the rising edge of this bit A valid set point byte 4 7 that can be coded as DINT or REAL is required...

Page 311: ...switching from coarse flow to fine flow Byte 12 15 Material overshoot OVS DINT REAL Weight Byte 16 19 Calming time DINT ms Byte 20 23 Tolerance above set point DINT REAL Weight Byte 24 27 Tolerance be...

Page 312: ...possible within the menu items Bit 7 status controlled 0 fill 1 empty Byte 3 Bit 0 error in the application Bit 1 filling is active Bit 2 system ready Bit 3 filling stopped Bit 4 coarse flow Bit 5 fi...

Page 313: ...ew result Byte 48 51 Date of filling result DINT Example 20161116h corresponds to November 16 2016 Byte 52 55 Time of filling result DINT Example 14153199h corresponds to 14 15 31 and 99 ms Byte 56 59...

Page 314: ...and can be reset by bit 0 in byte 2 Bit 6 Filling is not possible within the menu items Bit 7 status controlled 0 fill 1 empty Byte 3 Bit 0 error in the application Bit 1 filling is active Bit 2 syst...

Page 315: ...overshoot OVS DINT REAL Current set point Byte 48 51 Calming time DINT Current set point Byte 52 55 Tolerance above set point DINT REAL Current set point Byte 56 59 Tolerance below set point DINT REAL...

Page 316: ...the BOOL data type are executed with a rising edge Data type Description Value range BOOL bool 0 FALSE or 1 TRUE SINT short integer 128 to 127 INT integer 32 768 to 32767 DINT double integer 231 to 23...

Page 317: ...R W Function X0 X2 BOOL R Digital input 1 3 X8 10 BOOL R Digital output 1 3 X16 18 BOOL R Standard only Output limit 1 3 B4 X32 X33 X34 X35 X36 X37 X38 X39 BYTE BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL...

Page 318: ...he device X115 BOOL W Start the test mode X116 BOOL W Finish the test mode X117 BOOL W Reset the power fail signal X118 BOOL W Set fixed tare weight value as tare X119 BOOL W Store the current gross w...

Page 319: ...e if no BCD card is installed Standard only BCD value for transparent mode D21 DINT R Report Date D22 DINT R Report Time BCD display D23 DINT R Activity counter test of communication with device D24 D...

Page 320: ...command 2 Start ID 7 Start ID 8 Start ID 9 Start ID 10 Print report Reset error status D67 0 B148 X1182 X1183 BYTE BOOL BOOL W W W EasyFill only Batching command 3 Load selected material Save selected...

Page 321: ...3 REAL R Report Net weight as floating point number R274 REAL R Report Tare weight as floating point number R280 REAL R Standard only Limit Limit 1 on as floating point number R281 REAL R Standard onl...

Page 322: ...ample Production start Write material parameters D44 D49 Start batching X1168 Monitor status B144 B145 Once batching is complete read report data X3 Process Indicator PR 5410 13 SPM Minebea Intec EN 3...

Page 323: ...fter initial start up the date and time must be checked and set if necessary under Date Time 14 1 2 Changing the battery for date time The device is equipped with a lithium battery for backing up the...

Page 324: ...use a cleaning agent suitable for that particular working environment Use soft sponges brushes and cloths Spraying with water or blasting with compressed air is not permitted 1 Unplug device from mai...

Page 325: ...unsorted municipal waste so that it can then be recycled Before disposing of or scrapping the product any batteries should be removed and taken to a suitable collection point Please see our T Cs for f...

Page 326: ...ct Error 3 Error 4 Value exceeds display The weight value is not displayed Too many digits have been set Error 4 Error 6 No sense voltage No sense voltage Load cells not connected Sense line or supply...

Page 327: ...s Serial ports parameter xBPI port Slot 1 2 RS 485 is selected Error Error 12 Scale not ready The scale is not ready for weighing The device is in the warm up phase The device is in automatic taring m...

Page 328: ...ommunication Error Error 13 Wrong configuration The number of load cells does not match the con figuration Error Error 15 Wrong serial number Serial number of scale does not match the num ber set in t...

Page 329: ...e is displayed when the dead load entered in mV V plus scale interval in mV V is higher than 3 mV V 36 mV This message displays if the scale is not stable Remedy Check the mechanical function of the s...

Page 330: ...e Err 21 BIOS is too old for the firmware Err 22 Firmware is too old for the BIOS Err 23 Boot not possible ROM error No firmware found Err 25 Plug in card combination is not permissible Err 29 Flash p...

Page 331: ...the weighing point is interrupted Err 72 This message is displayed for internal weighing point during the warm up phase when the device is in the automatic taring mode if the device has been switched...

Page 332: ...unication is not assigned 16 6 Error numbers LAST_ERROR 16 6 1 Weighing point error Number Display Cause 2 in use Weighing point is in use e g by an application 6 test active Test is active no weights...

Page 333: ...umber is invalid 13 Invalid fieldbus com mand Fieldbus action is invalid e g simultaneous start and stop com mand 15 Cannot read from earom Error when reading a material entry from the hard drive memo...

Page 334: ...th 252 April 2010 Current number Is increment according to the year group table of Minebea Intec 17 3 General data The following characteristics are valid after a warm up time of at least 60 minutes r...

Page 335: ...1000 MHz EN 61000 4 3 10 V m Housing Electrostatic discharge ESD EN 61000 4 2 6 8 kV Fast transients burst EN 61000 4 4 1 kV Peak voltages surge 1 2 50 s EN 61000 4 5 1 2 kV Signal and control lines...

Page 336: ...igital filter Can be activated active 4th order low pass Characteristic Bessel aperiodic Butterworth Tscheby scheff Limit frequency configurable 17 5 3 Accuracy and stability Accuracy 0 5 V e corr to...

Page 337: ...d cell cable Length of the connecting cable between weighing platform and instrument Cable type LiYCY max 500 m 17 6 Mechanics 17 6 1 Design Metal housing made of aluminum with steel cover and rear pa...

Page 338: ...screws 5312 505 18015 Knurled screw set for brackets 5322 214 90581 Display PCB with screen 5312 253 98006 Fuse 1 6 A T 250 V 5 20 mm for 24 V de vices 5312 455 98052 Keypad overlay 5322 214 90084 Mai...

Page 339: ...18 2 Test connector for the RS 232 interface Pin assignment 18 Appendix X3 Process Indicator PR 5410 EN 337 Minebea Intec...

Page 340: ...Published by Minebea Intec GmbH Meiendorfer Strasse 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Email info minebea intec com www minebea intec com...

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Minebea Intec X3 Process Indicator PR 5410, Instrument Manual

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