Minebea Intec Maxxis 5 Phase PR 5900/81 Operating Instructions Manual Download Page 56

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WP-A

Max

3000g

0.1g

–

2490g

2500g

2510g

Scale-A

Production line

Recipe

Setpoint

Difference

Coarse

Fill net B1 WPA

Single 1

2500.0 g

2500.1 g

Stop

Recipe

Set point: 2500 g
Lower tolerance: 10 g
Upper tolerance: 10 g

7.3 Operating

7.3.1

General Information

The keypad is used to operate the device; essential items (entries such as material

numbers or LOT numbers) are displayed.

7.3.2

Weighing Points Overview

This view shows the weighing points conigured on the device.

Scale-A

Scale-B

Free

Gross

Free

Gross

0.3 g

595 kg

Recipe

In the irst line, the weighing point is displayed with the status of the selected material by

default.
If no phase is active on the weighing point, it has "free" status.

Phase PR 5900/81

7 Operation and visualization of the scales

EN-54

Minebea Intec

Summary of Contents for Maxxis 5 Phase PR 5900/81

Page 1: ...Fill net B1 WPA PL 1 Single 1 2500 0 g 2500 0 g Stop Recipe Phase PR 5900 81 Operating Instructions Translation of original operating instructions 9499 050 59500 Edition 2 1 0 08 27 2020 Release 1 11...

Page 2: ...iied personnel In correspondence concerning this product the type name and release number serial number as well as all license numbers relating to the product have to be cited Note This document is pa...

Page 3: ...n of application Phase 8 3 Operating 9 3 1 Display and operating elements 9 3 1 1 Overview 9 3 1 2 TFT user interface display 10 3 1 3 LEDs 12 3 1 4 Operating elements 13 4 Setting up the application...

Page 4: ...mple 2 51 6 2 4 Example 3 51 6 2 5 Example 4 52 7 Operation and visualization of the scales 53 7 1 General information 53 7 2 Visualization 53 7 2 1 General 53 7 2 2 Bar graph and tolerance ield 53 7...

Page 5: ...gpoint A 72 8 5 System data Weighingpoint B 73 8 6 Digital and analog inputs and outputs 74 8 7 ModBus TCP modules 75 8 8 Common SPM addresses 76 8 9 Freely assigned ranges 77 9 Printouts 91 9 1 Gener...

Page 6: ...involved when measures for preventing hazards are not followed DANGER Warning of personal injury DANGER indicates death or severe irreversible personal injury which will occur if the corresponding saf...

Page 7: ...and or the environment may occur if appropriate safety measures are not observed Take the corresponding safety precautions Note User tips useful information and notes 1 6 Hotline Phone 49 40 67960 444...

Page 8: ...lowing programs in the device BIOS Firmware Application Phase PR 1721 5x or PR 1721 7x ieldbus cards are not supported 2 2 2 Accessories not included with the equipment supplied Plug in cards for Opti...

Page 9: ...r connecting load cells or weighing platforms in Ex areas A maximum of one internal weighing electro nics unit can be inserted For further information see Option WE1 ad ditional information WP A PR 59...

Page 10: ...d imported Recipes and production plans remain in PR 8400 ProBatch at all times For visualization purposes there is one conigurable scale view 1 scale and one conigurable scale overview 2 scales Weigh...

Page 11: ...D status display see Chapter 3 1 3 3 5 7 TFT color display see Chapter 3 1 2 Operating elements see Chapter 3 1 4 1 2 Function keys 4 Alphanumeric keypad 5 Indicator keys 6 Application keys 7 Navigati...

Page 12: ...ercentage of the maximum capacity Max 0 is on the left and 100 on the right WP A WP A Max 12200g d 0 1g Min 5g e 1g 9 0 4 1 g g N N 5g 12200g Weighing point A admin Net Gross Net Tare 1115 9 g 140 9 g...

Page 13: ...id lashing indicates error status Pendeo load cells Plausibility monitoring the aver age deviation of the individual load cells is calcula ted Pendeo load cells Temperature monitoring 1 n load cells a...

Page 14: ...and may not be removed Conlict in the network settings of the IP address Interface CX1 was detected However there is no connection to the operator terminal 3 1 3 LEDs Operating status Color LED statu...

Page 15: ...d that the weight value is stable the device is not in error status Function is dependent on coniguration Sets gross weight to zero provided that the weight value is stable weight is within zero setti...

Page 16: ...t key 1 to 5 Select appropriate menu function see also Chapter 3 1 4 2 Switch to the operating menu Function keys Key Description Assigned to a deined function see system menu System setup Oper ating...

Page 17: ...elected or set under Operating parameters Input method Hepburn When Japanese has been selected or set under Operating parame ters Input method Numbers Units Select the unit using the cursor keys and c...

Page 18: ...ng the delete key deletes the character to the left of the cursor Outside of an input pressing the delete key deletes the whole string of characters Input with the character table Double clicking on t...

Page 19: ...ser name and password Enter user name and password User name Password In front of the input ield it is indicated whether numeric and or alphabetic characters can be entered see arrow Switch to the inp...

Page 20: ...cursor keys to select the individual parameters Use the key to conirm the selection The required values texts are entered via the alphanumeric keys The key is used to check the box If the list of par...

Page 21: ...assignment for installed input cards Option Selection Option 1 Option 2 Internal remote terminal if necessary Type Display only Outputs Function assignment for installed output cards Option Selection...

Page 22: ...inter Printer Printer 1 Printer 2 Dialog manual phase Conigure the operation dialog Default setting Start dosing Enter alphanumeric characters max 30 LOT input ield Preset the entry using keypad Text...

Page 23: ...s Local start Recipe selected Not used input at start permanent entry 1 9999 Local start Recipe selected Not used display Default Settings are reset to factory settings Save The settings are saved Ove...

Page 24: ...ry settings Save The settings are saved Simulation Only possible if the dosing license has been activated and the Settings locked parameter has not been enabled Weighing point A B Check the box to act...

Page 25: ...and or notebook PC Checking Booting Restoring The device is booting up PR 5900 The instrument type is displayed PR 5900 BIOS version Firmware version Automatic display test Weight display No signal Er...

Page 26: ...tem System setup User management see also PR 5900 operating instructions Note An authorized user must log in to start or conigure the application WP A WP A Max 3000g d 0 1g 0 0 g g 0g 3000g 22 08 2012...

Page 27: ...digital inputs Analog input see Chapter 5 4 2 1 Digital inputs see Chapter 5 4 2 2 I O cards test see Chapter PR 5900 operating instructions When changing the I O card type the coniguration data rema...

Page 28: ...hing point Simulation Print 5 4 2 1 Analog input Inputs admin Option Type Option 1 no input Inputs admin Option Type 1 Zeile end no input Option 1 Option 2 Built in In the operating menu select and co...

Page 29: ...rent 127 Default Save 3 Select and conirm Mode using the cursor A selection window opens 4 Select and conirm the appropriate input type using the cursor see also PR 5900 operating instructions 5 Selec...

Page 30: ...e 1 Zeile end no input Option 1 Option 2 Built in Inputs admin 1 1 2 2 3 3 Option Type Input SPM address MX Built in Digital input 1 1 Default Input Input Save 1 Select and conirm Option using the cur...

Page 31: ...1 2 2 3 3 Option Type Input SPM address MX Built in Digital input 2 1089 Default Input Input Save 5 Select SPM address MX using the cursor 6 Use the keyboard to enter and conirm a free address MX see...

Page 32: ...fect The free and assigned SPM addresses are documented in Chapter 8 The assignment of SPM addresses to a scale is only valid if the scale exists Non allocated outputs are switched of The card type an...

Page 33: ...On zero On max Option 2 Analog output Weighing point A Gross 4 20 mA 0 mA 0 mA 20 mA Default Save 1 Select and conirm Option using the cursor A selection window opens 2 Select and conirm the correspon...

Page 34: ...0 mA hold linear Set output to 0 mA Set output to 4 mA Set output to 20 mA The last output value is held Only for 4 20 mA Output goes below 4 mA until the limit is reached On Max 0 mA 4 mA 20 mA hold...

Page 35: ...1 1304 Default Output Output Save Note The SPM address MX for an unused digital output 0 A negative address inverts the function 2 Select and conirm the corresponding interface using the cursor 3 Sel...

Page 36: ...s Phoenix Contact Inline module IL ETH BK DI8 DO4 2 TX PAC Phoenix Contact output module IB IL 24 DO16 PAC Phoenix Contact output module IB IL 24 DO16 PAC They ofer a total of 8 digital inputs and 36...

Page 37: ...PAssign exe coniguration tool for that purpose 5 4 4 3 Coniguration on the device Configuration admin Inputs Outputs Modbus TCP master Limits Parameters Production lines Local control Overview weighin...

Page 38: ...16IN 16OUT Not Default Save Phoenix 1 16IN 16OUT not active Phoenix 2 16IN 16OUT not active Phoenix 3 16IN 16OUT not active Phoenix 4 16IN 16OUT not active Phoenix 5 8IN 36OUT not active Phoenix 6 8I...

Page 39: ...5 Limit values coniguration Each limit consists of a switch on and a switch of point for deinition of a hysteresis The 4 values for each weighing point are entered according to the same pattern The va...

Page 40: ...steresis of 10 g In the event of a power failure both outputs turn to of OFF thus indicating underill and overill simultaneously Example 2 If the Limits 1 and 2 are the same for On and Of on of switch...

Page 41: ...off Weighing point A 0 0 g 0 0 g 0 0 g 0 0 g Default Save Limits admin Scale Limit 1 on Limit 1 off Limit 2 on Limit 2 off Weighing point A 0 0 g 0 0 g 0 0 g 0 0 g Default Save Weighing point A Weigh...

Page 42: ...weighing points View weighing point Simulation Print Parameters admin Printer for configuration Dialog manual phase LOT input field ID input field Printer Start Dosing numeric Text Default Save 4 Usin...

Page 43: ...g the keypad ID input ield The keypad entry preset is selected Text Numeric A maximum of 18 alphanumeric characters can be entered using the keypad 5 4 7 Production Lines In this menu item you can loa...

Page 44: ...Configuration admin Inputs Outputs Modbus TCP master Limits Parameters Production lines Local control Overview weighing points View weighing point Simulation Print 2 Using the cursor select and conir...

Page 45: ...r an alphanumeric text of no more than 20 characters in the next line If Local start Plan was selected you can choose between not used display Production ID If Local start Recipe was selected you can...

Page 46: ...status material Recipe Difference Production line Actual Blank line Default Save Overview weighing points If enabled was selected the overview is also included in the visualization Status WP If in use...

Page 47: ...s Modbus TCP master Limits Parameters Production lines Local control Overview weighing points View weighing point Simulation Print View weighing point admin Number of lines Status weighing point 1st l...

Page 48: ...ave been parameterized correctly In a test structure the process can be simulated in advance so that any necessary changes can be made before installation The dosing signals for Coarse Fine and Discha...

Page 49: ...Simulation admin 1 1 2 2 3 3 Scale A Material flow Scale B Material flow 200 g min 0 kg min Default Save 1 Use the cursor to select and conirm Simulation 2 Check the box to activate the simulation mo...

Page 50: ...n the SD card and or export the data to a USB stick see Chapter PR 5900 operating instructions System maintenance admin Backup Restore Export Import Alibi memory maintenance SD card maintenance Create...

Page 51: ...to the device An external SPS that processes these output signals further does not have to be used The SPM output and SPM input address must be speciied in the component parameters for PR 8400 ProBat...

Page 52: ...the coarse low Outputs admin 1 1 2 2 3 3 Option Type Output SPM address MX Built in Digital output 2 5 Default Output Output Save Output 2 is conigured with address X5 and is active when the batching...

Page 53: ...t with batching mode A1 uses SPM output address W199 In the Phase Controller the analog value should be output directly by the analog output card The value from the Regler stabilizer component is then...

Page 54: ...ined for WP A The manual Manuell Dialog Manual dialog component is used with batching mode D4_DIALOG The additional parameter is set with dialog 1 see Chapter 7 3 9 The other parameters dsp1 and dsp2...

Page 55: ...d by a colored marking on the irst line red Hold or Alarm Yellow Material low warning If intervention by an operator is required on another weighing point e g WP B but WP A is currently being displaye...

Page 56: ...operate the device essential items entries such as material numbers or LOT numbers are displayed 7 3 2 Weighing Points Overview This view shows the weighing points conigured on the device Scale A Scal...

Page 57: ...oduction Started Using PR 8400 Production started using PR 8400 can be stopped resumed or canceled on the device Scale A Scale B Coarse Recipe Difference Production line Actual Free Gross Fill net B1...

Page 58: ...activated in this case PL 1 The parameters for local operation have been selected under Coniguration Local control 7 3 4 2 Procedure Scale A Scale B Free Gross Free Gross 0 3 g 595 kg Recipe Scale A S...

Page 59: ...3000g d 0 1g 0 0 g g 0g 3000g Scale A Free Recipe The metrological line bar graph status and current weight for the selected weighing point are displayed If no phase is active on the weighing point i...

Page 60: ...Cancel Recipe Selecting Stop will halt the active phase The symbol for the batching mode lashes The irst line is marked in red Selecting Continue will resume the batching process Selecting Cancel will...

Page 61: ...can be selected on the device under Coniguration Parameter ID input ield Text numerical This means switching on the device is no longer necessary To activate the material check ID 1 must be entered i...

Page 62: ...put ield Text numerical This means switching on the device is no longer necessary To activate the LOT documentation Lot 1 must be entered in the Parameter ield under Component Edit Create in PR 8400 P...

Page 63: ...with Ok soft key dsp1 acts as a headline dialog 6 Dialog with Ok and Cancel soft key dsp1 acts as a headline dialog 7 Dialog with Yes and No soft key dsp1 acts as a headline dialog 8 Dialog with Yes...

Page 64: ...any manual phase during the batching If the data is successfully sent to PR 8400 ProBatch the next phase begins in the same way as a standard manual phase i e if the material check and LOT documentati...

Page 65: ...uction line Recipe Setpoint Difference Coarse Fill net PL 1 Manual whit LOT 2500 0 g 200 0 g Stop Recipe Enter LOT no for Fill manually D2 123 3 Start the manual batching added weight 4 If the batched...

Page 66: ...is entered in the Parameter ield under Component Edit Create e g SPMinTare 16 Configuration admin Inputs Outputs Modbus TCP master Limits Parameters Production lines Local control Overview weighing po...

Page 67: ...y time Requirements see Capter 7 3 12 1 Procedure see Chapter 7 3 12 2 7 3 12 1 Requirements In PR 8400 ProBatch recipes are created with Create for the respective production line Access to the recipe...

Page 68: ...t the appropriate weighing point 3 Press the Recipe soft key This window is displayed only if no recipe has been started yet or Local stop and Local start have not been activated for Recipe 4 Press th...

Page 69: ...cation to PR 8400 ProBatch is established and the recipes for the activated production lines are downloaded Loading is necessary after the error message Unable to start recipe occurs This error messag...

Page 70: ...hing point view or the weighing point overview will appear 2 Select the appropriate weighing point 3 Press the Plan soft key This window is displayed only if no plan has been started yet or Local stop...

Page 71: ...started with Start whole plan or merely the selected line of the plan with Start single line see Chapterl 5 4 8 A message is sent to PR 8400 ProBatch which transfers the plan parameters displayed If...

Page 72: ...hing point view or weighing point overview Load Communication to PR 8400 ProBatch is established and the plans for the activated production lines are downloaded Phase PR 5900 81 7 Operation and visual...

Page 73: ...lly begins at B401 8 2 Elementary data types The elementary data types are characterized by their bit width and possible value range All commands of the data type BOOL are executed with a rising edge...

Page 74: ...MB whereby e g bits MX0 MX7 are identical to byte MB0 Accordingly addresses ML20 MD40 41 MW80 83 MB160 167 and MX1280 1343 contain the same data see Chapter 8 9 Code Data type Address example ML LWOR...

Page 75: ...L R R SPM out AND ine Output and ine Note Freely assignable SPM address D1 see Chapter 8 9 Note The system variables e g ST_WGT_A for communication via OPC are described in the operating instructions...

Page 76: ...ne Output and ine Note Freely assignable SPM address D9 see Chapter 8 9 Note The system variables e g ST_WGT_A for communication via OPC are described in the operating instructions PR 1792 Chapter 4 5...

Page 77: ...put module 7 Digital inputs 1 8 W211 X3376 3391 UINT BOOL R R Input module 8 Digital inputs 1 8 W214 X3424 3439 UINT BOOL R W R W Output module 1 Digital outputs 1 16 W215 X3440 3455 UINT BOOL R W R W...

Page 78: ...X3648 3663 UINT BOOL R W R W Output module 8 0 Digital outputs 1 16 W229 X3664 3679 UINT BOOL R W R W Output module 8 1 Digital outputs 17 32 W230 X3680 3695 UINT BOOL R W R W Output module 8 2 Digita...

Page 79: ...8 9 Freely assigned ranges Weighing point A Weighing point B 8 SPM Phase PR 5900 81 Minebea Intec EN 77...

Page 80: ...from weighing point independently Phase PR 5900 81 8 SPM EN 78 Minebea Intec...

Page 81: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 79...

Page 82: ...from weighing point independently Phase PR 5900 81 8 SPM EN 80 Minebea Intec...

Page 83: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 81...

Page 84: ...from weighing point independently Phase PR 5900 81 8 SPM EN 82 Minebea Intec...

Page 85: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 83...

Page 86: ...from weighing point independently Phase PR 5900 81 8 SPM EN 84 Minebea Intec...

Page 87: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 85...

Page 88: ...from weighing point independently Phase PR 5900 81 8 SPM EN 86 Minebea Intec...

Page 89: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 87...

Page 90: ...from weighing point independently Phase PR 5900 81 8 SPM EN 88 Minebea Intec...

Page 91: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 89...

Page 92: ...from weighing point independently Phase PR 5900 81 8 SPM EN 90 Minebea Intec...

Page 93: ...e print width is limited to 39 characters per line This means a ticket printer can also be used When printing the irst line the program checks whether printing is possible In the event of a printer fa...

Page 94: ...Published by Minebea Intec GmbH Meiendorfer Strasse 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Email info minebea intec com www minebea intec com...

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