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LUBRICATION: Type ‘L’ Grease
No. 49-08-4175 (16 oz. tub)

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Place 30g ±3g (approx. 1 ounce) on top of gear (30) and pinion gear of rotor 

  assembly (80), being sure to cover the middle of the gear and all teeth.

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Place 15g ±3g (approx. .5 ounce) to the area where the gear (30) and the 

  connecting rod of crank shaft assembly (88) interface.

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Coat both sides of the metal clutch plate (31).

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Lightly coat both pivot pins (27) where connections go into holes of front 

  bushing assembly (81).

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Lightly coat both ends of pin (20) prior to installing rollers (19).

Ball bearing (3)
to be pressed
to gearcase stop
with seal to the 
outside.

Press needle 
bearing (5) flush to 
subflush .005”.

BACK VIEW

Gearcase 

stop

Ball bearing (72)

Seal 

Retaining Plate (75)

Approximately .020-.025
above gearcase bore

Pinion Gear of 
Rotor Assembly 
#80

NOTE:

 Counter Weight of 

Crankshaft Assembly #88
has been removed for clarity 
(to reveal pinion gear)

Connecting Rod 
of Crankshaft 
Assembly #88

Bevel Gear #30 

NOTE:

 Orbit Slot #25 has 

been removed from this view 
for clarity (to reveal Connecting 
Rod Pin #20 and Rollers #19)

Connecting 
Rod Pin #20

Rollers #19

30

88

32

31

30

20

19

Concave side of disc
spring (32) must face 
toward metal plate (31) 
and bevel gear (30).

32

31

4

3

2

1

When securing the orbit 
slot (25), tighten screws 
(26) in the order shown.

Pivot Pin #27 (2x)
Used on both sides
of Front Bushing
Assembly #81

Front Bushing
Assembly #81

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