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3

Service and Repair Manual
Model 840S

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SEE PAGE 5 FOR

ADDITIONAL

LUBRICATION AND

SERVICE NOTES

Armature Service Note:
When servicing the armature,
use Armature Kit No. 9170 4653 40.
If the tool has a spacer in the armature
bearing bore of the gearcase, remove the
spacer and install O-Ring No. 9170 4673 00 into
the empty groove. The O-Ring is provided in the kit.

(See Note)

EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).

0

00

FIG.

PART NO.

DESCRIPTION OF PART

NO. REQ.

1

9170 4650 00

Ball Bearing

(1)

4

9170 4672 80

Vent Kit

(1)

8

9170 3253 10

Pivot Nut

(1)

10

9170 3252 90

Pivot Bolt

(1)

11

9170 4650 90

K50 x 8mm Pan Hd. Plastite Screw

(1)

12

9170 4651 00

K35 x 8mm Pan Hd. Plastite Screw

(1)

13

9170 4651 10

K60 x 20mm Pan Hd. Plastite Screw

(2)

14

9170 4651 20

K60 x 40mm Pan Hd. Plastite Screw

(2)

15

9170 4651 30

K50 x 30mm Pan Hd. PT-DG Screw

(2)

16

9170 4651 40

K60 x 18mm Pan Hd. PT-DG Screw

(2)

17

9170 4651 50

K60 x 120mm Pan Hd. PT-DG Screw

(2)

22

9170 3253 90

Pan Hd. Cap Screw

(2)

23

9170 4652 00

Slotted Plastite Torx Screw

(2)

26

9170 3252 50

K50 x 18mm Pan Hd. Plastite Screw

(4)

27

9170 4666 00

Thumbwheel

(1)

28

9170 4665 90

Service Nameplate Kit

(1)

29

9170 4652 90

Electronics  Assembly

(1)

30

9170 4653 40

Armature Kit (See Service Note)

(1)

31

9170 4653 60

Field

(1)

32

9170 4653 90

Brush  Card  Assembly

(1)

33

9170 4654 10

Blade Housing Assembly

(1)

34

9170 4668 30

Quik-Lok Cord Set

(1)

35

9170 4654 50

Switch

(1)

37

9170 4654 60

Crankcase  Assembly

(1)

42

9170 4655 00

Upper Handle Mount

(1)

46

9170 4655 30

Module Cover

(1)

47

9170 4655 40

Motor Cover

(1)

50

9170 4655 70

Left Handle Half

(1)

51

9170 4655 90

Right Handle Half

(1)

52

9170 4656 10

Motor Housing

(1)

53

9170 4656 30

Rear Shroud

(1)

63

9170 4672 80

Vent Kit

(1)

66

9170 4657 80

O-Ring

(2)

86

9170 4673 20

Bearing Cup

(1)

FIG.

PART NO.

DESCRIPTION OF PART

NO. REQ.

92

9170 4653 80

Carbon Brush Kit (Includes 2 Brushes) (1)

93

9170 4666 10

Brush Spring

(2)

94

9170 4660 80

Bellows

(1)

95

9170 3254 30

Isolation Module Assembly

(1)

96

9170 4654 90

Light Pipe

(1)

100 9170 4661 40

Cushion Grip

(1)

122 9170 3254 00

Rubber Washer

(2)

123 9170 4662 80

Handle Seal

(1)

Summary of Contents for Kango 840S

Page 1: ...GB 840S DateCode 0011L2001 9800 0331 01 a...

Page 2: ...o prevent any adverse damage occuring ALL SEALS GASKETS GREASE OR OTHER PARTS DEEMED NECESSARY FOR SERVICINGARE IN THE SERVICE KIT ALLNEEDLE ROLLER BEARINGS SHOULD BE PRESSED WITH THE ROUNDED EDGE ENT...

Page 3: ...DG Screw 2 22 9170 3253 90 Pan Hd Cap Screw 2 23 9170 4652 00 Slotted Plastite Torx Screw 2 26 9170 3252 50 K50 x 18mm Pan Hd Plastite Screw 4 27 9170 4666 00 Thumbwheel 1 28 9170 4665 90 Service Name...

Page 4: ..._ ___________________________________________ ____________________________________________ ___________________________________________ ___________________________________________ _____________________...

Page 5: ...rcase Service Kit 1 39 9170 4652 80 Crankshaft Assembly 1 43 9170 4655 10 5 8 Cap Plug 2 44 9170 4655 20 Screw Cap 1 48 9170 4666 30 Depth Rod Mount Assembly 1 49 9170 4655 60 Side Handle Housing 1 54...

Page 6: ...re bearing 1 already pressed onto the armature shaft prior to assembling the motor cover 47 to the tool NOTE Do not dislodge the bearing cup from the bearing during assembly 30 1 86 Press fan 3 onto a...

Page 7: ...NS TERMINALDESCRIPTION Part No Code Qnty 1 Black Blade Hsg Component of blade housing assembly 2 White Blade Hsg Component of blade housing assembly 3 Black Elect Mod Component of electronics module S...

Page 8: ...0 Volts min C Armatuure shaft to commutator 3000 Volts min ELECTRICAL PERFORMANCE TEST READINGS CLUTCH SLIP Measured on disassembly assembly 40 50ft lbs 47 61Nm Non Electrical Test Note On all test re...

Page 9: ...without breakdown or flashover for a few seconds 3 If the armature has been tested remove the carbon brushes before carrying out the test thus avoiding overstressing the armature insulation system 4...

Page 10: ...Atlas Copco Berema AB Sickla Industriv g 1A S 105 23 Nacka Sweden Telephone 46 0 8 743 9600 Fax 46 0 8 743 9650 9800 0331 01 a 54 24 1075 Drwg 4 09 02...

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