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8

Fig. 7

Wire Cup Brush

Warning 

To reduce the risk of injury, 

the operator should be instructed in the use, 

care and protection of grinding wheels.

Fig. 5

For best result use only this portion of disc

Hold at a 

5° to 15° 

angle

using grinding Wheels

Grinding Wheel Selection

Use grinding wheels, and accessories that are:

• correct size as written on tool’s nameplate.

• rated  at  or  above  the  RPM  listed  on  the  tool’s

nameplate.

• 

 of Grinding & Cut-Off Wheels

Grinding/cut-off wheels should be protected from:

• wetness and extreme humidity

• any type of solvent

• extreme changes in temperature

• dropping and bumping

Grinding and cut-off wheels should be stored:

• in an organized way so wheels can be removed

without disturbing or damaging other wheels

• with their safety information

Grinding and cut-off wheels should NOT be

dropped, rolled or bumped.

Discard wheels that have been dropped, rolled,

bumped, subjected to extreme changes in tem-

perature, or come into contact with solvents or

wetness.

Grinding

When grinding, hold tool at a 5

o

 to 15

o

 angle, using 

constant pressure for a uniform finish. Too great an 

angle causes concentrated pressure on small areas 

which may gouge or burn work surface.

Wire 

Wheel 

Brush

Fig. 8

Guard

Warning 

Everyone in the area must 

wear protective clothing and safety goggles 

or face shields. Fatigued wires and residue 

will fly off the brush with considerable force, 

causing potential for serious injury.

Warning

  Never  exceed  Maximum

Safe Operating Speed of brush. Do not use 

a damaged brush or one that is functioning 

improperly  (throwing  wires,  out-of-balance, 

etc.).  These  conditions  increase  the  pos-

sibility of further brush failure and possible 

injury. Discard and replace damaged brushes 

immediately.

using Wire brushes

Wire brushes are useful for removing rust, scale, 

burrs, weld slag, etc. 

Always install wire cup brushes according to the 

accessory manufacterer’s instructions. 

Test wheel for balance and loose or damaged wires 

by letting it spin for one minute before applying it 

to the workpiece. During this time, no one should 

stand in front of or in line with it.

Control pressure and surface contact between 

wheel and workpiece. Too much pressure causes 

over-bending of wires and heat build-up causing 

premature wire breaking, rapid dulling and reduced 

brush life. Instead of more pressure, try a wire wheel 

with more aggressive cutting action (increased wire 

size, decreased wire length or different brush type 

(knot type vs.crimped wire type).

When using a wire wheel brush, install guard ac-

cording to "Installing/Removing Accessories".

Warning 

Because the wires on wire

wheel brushes are directed towards the op-

erator, a guard must be used to protect the 

operator when fatigued wires break.

correct accessory, wheel type and grit for the job.

Grinding is the cutting action of thousands of abra-

sive grains on the face of a grinding wheel. When

grinding metals such as steel and iron, choose an

aluminum  oxide  grinding  wheel.  Select  a  silicon

carbide grinding wheel for stone and concrete. Use

cotton reinforced wheels for non-ferrous metals.

Type 27 Reinforced 3.2mm(1/8") thick or less Cut-Off 

Wheels  are  suited  for  small  cut-off  and  shallow

notching  operations  only. Always  handle  wheels

carefully  to  avoid  damage.  Before  installing  any

wheel,  always  inspect  it  for  cracks.  If  wheel  is

cracked, discard it to prevent others from using it.

Care

Summary of Contents for HD18 AG125

Page 1: ...Cat No HD18 AG125 M18 CORDLESS 125mm 5 CUT OFF GRINDER OPERATOR S MANUAL TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND OPERATOR S MANUAL ...

Page 2: ...2 ...

Page 3: ...job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such pre ventive safet...

Page 4: ...or torque reaction during start up The operator can control torque reactions or kick back forces if proper precautions are taken Never place your hand near the rotating acces SPECIFIC SAFETY RULES This power tool is intended to function as a grinder sander wire brushing or cut off tool Read all safety warnings instructions illus trations and specifications provided with this power tool Failure to ...

Page 5: ...tart the cutting operation in the workpiece Let the wheel reach full speed and carefully re enter the cut The wheel may bind walk up or kickback if the power tool is restarted in the workpiece Support panels or any oversized workpiece to minimize the risk of wheel pinching and kick back Large workpieces tend to sag under their own weight Supports must be placed under the workpiece near the line of...

Page 6: ...inder with the slots in the guard 6 Press in the lock lever and press the guard onto the tool 7 To adjust the guard press in the lock lever and rotate the guard to one of five detent slots WARNING To reduce the risk of injury when grinding ALWAYS use the proper guard ALWAYS properly install the guard ALWAYS hold the tool firmly with both hands using the handles provided before and during grinding ...

Page 7: ...When finished turn off the tool and make sure it comes to a complete stop before laying it down OPERATION WARNING Always remove battery pack before changing or removing acces sories Only use accessories specifically recommended for this tool Others may be hazardous WARNING To reduce the risk of injury wearsafetygogglesorglasseswithsideshields 5 Place the selected wheel on the spindle and align it ...

Page 8: ...These conditions increase the pos sibility of further brush failure and possible injury Discard and replace damaged brushes immediately USING WIRE BRUSHES Wire brushes are useful for removing rust scale burrs weld slag etc Always install wire cup brushes according to the accessory manufacterer s instructions Test wheel for balance and loose or damaged wires by letting it spin for one minute before...

Page 9: ...tery pack and reverse the pro cedure Sanding Hold tool at 5 to 15 angle to ensure proper sand ing pressure and control Too great an angle will result in too much pressure and could cause exces sive wear to the disc and workpiece Too small an angle will reduce control Use long sweeping side to side strokes advancing forward to produce the desired finish Cross Sanding When finishing a surface that h...

Page 10: ...o your authorised MILWAUKEE dealer for repairs WARNING To reduce the risk of per sonal injury and damage never immerse your tool battery pack or charger in liquid or allow a liquid to inside them Cleaning Clean dust and debris from charger and tool vents Keep tool handles clean dry and free of oil or grease Use only mild soap and a damp cloth to clean the tool battery pack and charger since certai...

Page 11: ...e Number 1300 645 928 New Zealand Toll Free Telephone Number 0800 645 928 or visit www milwaukeetools com au www milwaukeetools co nz Please refer to Australian and New Zealand warranty supplied with tool This warranty applies only to product sold in Australia and New Zealand 961068030 02 A Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield Wisconsin U S A 53005 Milwaukee Tool A...

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