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Milnor MCR12E5 Installation And Service Manual Download Page 66

R

Pellerin

Milnor

Corporation

Pellerin

Milnor

Corporation

P

.

O.

Box

400,

Kenner

,

L

A

70063-0400

Litho

in

U.S.A.

BMP060002/2009412B

(Sheet

1

o

f

2

)

Door

Loc

k

Mec

hanism

MCR12E5,

MCR18E4,

MCR16E5,

MWR16E5,

MWR12E5,

MWR18E4,

MWR18X4,

MWR18J4

SEE

DET

AIL

C

SEE

DET

AILS

A&

B

1

NO

AIR

GAP

NO

AIR

GAP

3/16”

MINIMUM

CLEARANCE

2

2

DET

AIL

A:

DOOR

LOCK

SWITCH

“OFF”

DET

AIL

B:

DOOR

LOCK

SWITCH

“ON”

DET

AIL

C:

DOOR

CLOSED

SWITCH

MEASURE

THIS

WHILE

THE

SLIDER

IS

DOWN.

INSERT

ITEM

2.

ADJUST

THE

SWITCH

T

O

BE

“OFF”.

INSERT

ITEM

2.

ADJUST

THE

SWITCH

T

O

BE

“ON”.

DOOR

LOCK

SOLENOID

DOOR

CLOSED

SWITCH

DOOR

LOCK

SWITCH

Summary of Contents for MCR12E5

Page 1: ...em TPAS Access date 2 1 2011 Document ECN s Latest Available Installation and Service MCR12E5 MCR16E5 MCR18E4 MWR12E5 MWR16E5 MWR16J5 MWR16X5 MWR18E4 MWR18X4 MWR18J4 Washer Extractor PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...el In such cases use the documentation provided Although unlikely incorrect manuals may have been shipped with your machine If you believe you received the wrong manuals or if you need specific information about any aspect of your machine not addressed in the provided documentation contact the Milnor Customer Service group References to Yellow Troubleshooting Pages This manual may contain referenc...

Page 3: ...rvice Connections BIRQVI01CU 20071203 25 Section 1 Service and Maintenance 26 Preventive Maintenance BIIFUM02RC 20091027 31 Motor Preventive Maintenance BIUUUM03 20071029 34 Fastener Torque Requirements BIUUUM04 20080506 43 Section 2 Drive Assemblies 44 Drive Chart BMP050008 2009412B 45 Motor Mount BMP050004 2009412B 47 Section 3 Bearing Assemblies 48 Bearing Assembly Installation BMP060001 200941...

Page 4: ...al Drawing MCR12E5 MWR12E5 MWR12X5 MWR12J5 BDMCR12EAE 2010376D 97 Dimensional Drawing MCR16E5 MWR16E5 MWR16X5 MWR16J5 BDMCR16EAE 2010313D 99 Dimensional Drawing MCR18E4 MWR18E4 MWR18X4 MWR18J6 BDMCR18EAE 2010285D 101 Dimensional Drawing Pedestal for 1 MCR MWR12E5 BDMCRBB1BE 2007492D 102 Dimensional Drawing Pedestal for 2 MCR MWR12E5 BDMCRBB2BE 2007492D 103 Dimensional Drawing Pedestal for 4 MCR MW...

Page 5: ...his warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchasedcomponents withoutobligationtochangeanyequipmentpreviouslysupplied ANY SALE OR FURNISHING OF AN...

Page 6: ...You can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electri...

Page 7: ...B Sheet 1 of 2 Safety Placard Use and Placement MCR12E5 MCR16E5 MCR18E4 MCR27E5 Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 30 40 60 20 50 10 PLAN VIEW FRONT VIEW REAR VIEW C H ...

Page 8: ...assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP050019 2009442B Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10707B NPLT WARNING FRT SHELL MW COIN all 20 01 10708B NPLT REAR WARNINGS MW COIN all 30 01 10375D NPLT ELEC HAZARD MW TCATA 40 01 10092E NPLT SPEC PLT MD IN CHINA ENG MCR12E5 MCR16E5 MCR18E4 MC...

Page 9: ...1 of 2 Safety Placard Use and Placement MWR12E5 MWR16E5 MWR18E5 MWR18J4 MWR18X4 MWR27E5 Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 30 40 60 20 50 10 PLAN VIEW FRONT VIEW REAR VIEW C H ...

Page 10: ...assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP050050 2009442B Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10707B NPLT WARNING FRT SHELL MW COIN all 20 01 10708B NPLT REAR WARNINGS MW COIN all 30 01 10375D NPLT ELEC HAZARD MW TCATA 40 01 10092E NPLT SPEC PLT MD IN CHINA ENG MWR12E5 MWR15E5 MWR18E5 MW...

Page 11: ...3 0400 Litho in U S A BMP050007 2009412B Sheet 1 of 2 Guards and Covers MCR12E5 MCR18E4 MCR16E5 MWR16E5 MWR12E5 MWR18E4 MWR18X4 MWR18J4 REAR TOP FRONT RIGHT 5 4 3 3 LEFT RIGHT SIDES 7 6 1 LEFT RIGHT SIDES 2 7 1 6 2 C H MWR18X4 EP EXPRESS CONTROLS NOT SHOWN MWR18J4 EP PLUS 8 9 4 PLACES ...

Page 12: ...0001 CABINET FRONT 575X347 B 1 03 40101 CABINET FRONT 16KG C 1 03 40201 CABINET FRONT 18KG D 1 03 40001A CABINET FRONT 9KG OPL E 1 03 40101A CABINET FRONT 16KG OPL F 1 03 40201A CABINET FRONT 18KG OPL AD 2 03 40002 PANEL SIDE STAINLESS 9KG BE 2 03 40102P CABINET SIDE 16KG C S COLOR WARM GRAY CF 2 03 40202 PANEL SIDE STAINLESS 18KG AD 3 03 40003 CABINET TOP 575X347 BE 3 03 40103 CABINET TOP 2318 CF...

Page 13: ...ity to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation poured as to become monolithic with the floor slab may be required Support pilings may even be required if the subsoil itself is springy i e if its resonant frequency is near the operating speed of the m...

Page 14: ...or structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installations and is equally applicable to flexibly mounted washer extractors as well as to rigid models installed either directly on a floor slab ...

Page 15: ...or the Models Listed Below MCR09E5 MCR12E5 MCR18E4 MCR16E5 MCR27E5 Several installation guidelines and precautions are displayed symbolically on tags placed at the appropriate locations on the machine Some are tie on and others are adhesive tags Tie on tags and white adhesive tags may be removed after installation Yellow adhesive tags must remain on the machine ...

Page 16: ... was tested and inspected to meet Milnor performance and quality standards by B2TAG94081 Motor must rotate in this direction On single motor washer extractors and centrifugal extractors the drive motor must turn in this direction during draining and extraction This tag is usually wrapped around a motor housing If the motor turns in the opposite direction when the machine is first tested the electr...

Page 17: ...t in the machine Ensure the chemical system prevents dribbling siphoning or any other unintentional release of chemicals Inspect regularly for proper operation and evidence of damage Consult Milnor document BIWUUI03 Avoiding Damage from Allied Remote Chemical Delivery Systems B2T2008007 Do not exceed 160 Fahrenheit 71 Celsius water temperature Excessive temperature can damage the water valves in t...

Page 18: ...bout some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injectin...

Page 19: ...e damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals...

Page 20: ...iphon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 ...

Page 21: ...llowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full...

Page 22: ...ystem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minim...

Page 23: ...or electric boxes controls belt guard conduits inlet piping etc 5 Ensure that the shell door is closed and secured 2 Site Requirements 2 1 Space Requirements 1 All openings and corridors through which equipment must pass during installation must be large enough to accommodate the width and the height of the machine as shown on the dimensional drawings It is occasionally possible to reduce the over...

Page 24: ...ings for additional information If using a foundation and after observing all precautions lift the machine off the skid and onto temporary blocking Install anchor bolts taking care to align the bolts with the base plates to avoid bolt thread damage Determine that the minimum clearance between each base plate and floor surface is as specified see dimensional drawings Shim the machine at temporary b...

Page 25: ...e all temporary blocking and shims Be careful to avoid disturbing or damaging grout 3 Lower machine onto grout and tighten all foundation fasteners until they contact the top of the base plate 2 Tighten all fasteners evenly using only one quarter turn on each fastener before moving to the next one While tightening frequently skip from front to back and right to left to insure uniform tension After...

Page 26: ...ly or malfunction and may damage machine components 2 Thoroughly flush all water lines before making connections 3 We recommend installing 40 mesh strainers or filters in front of the cold hot and third water valves 4 When connecting water and steam inlets always install unions and shut off valves at the point of connection to permit removal of the machine components for servicing when necessary 5...

Page 27: ... above or below the specified voltage for your machine can damage electrical components especially motors Any such conditions should be corrected prior to commissioning your machine 1 Electrical connections must be made by a competent electrician 2 Machine must be grounded by connecting to a grounded metal permanent wiring system or an equipment grounding conductor must be run with the circuit con...

Page 28: ...ing 6 Remove Shipping Restraints Remove all shipping restraints usually marked in red Restraints may be located behind access panels Restraints may include the vibration switch Figure 3 restraint motor mount blocking Figure 4 7 Check Cylinder Surface Check the perforated cylinder for smoothness Milnor will not accept responsibility for the cylinder finish after the machine is placed in service End...

Page 29: ...Section 1 Service and Maintenance ...

Page 30: ...necessary more data about an item is given behind the table or in other parts of the manual The Details column tells where to look WARNING 2 Risk of severe injury A machine in operation without safety guards can pull in and mutilate your body You must be an approved maintenance technician Use special caution when this instruction tells you to do work with electrical power on Remove power from the ...

Page 31: ...ine areas X dirty parts wear faster X all electrical terminals X See also External Fuse Breaker Requirements X X components with fluid leaks X X See also Section 5 X water strainers X X X steam strainer X X See Section 4 X soap chute chemical inlets X X X See Section 1 X X motors See Motor Maintenance X See Motor Maintenance X drive pulleys X X See Note 1 X drive belt X X X See Note 1 X water pres...

Page 32: ... cooling vanes and vents with a vacuum 2 Lubricant Procedures CAUTION 5 Risk of damage Lubricant that is dirty or the incorrect viscosity will decrease the life of bearings and hydraulic components Lubricant that is spilled on a component for example the drive belt can cause failure of the component Speak to the lubricant manufacturer before you apply lubricant that is not specified in this instru...

Page 33: ...sufficient quantity of grease to measure accurately Count the number of cycles of the grease gun the number of times that you pull the trigger 4 Calculate the quantity for each cycle of the grease gun Example 2 ounces 64 cycles 0 0313 ounces for each cycle In this example you must apply two times the number of cycles this instruction gives 2 2 Grease Type Locations and Quantities Necessary grease ...

Page 34: ...team valve 5 Water Level Air Tube CAUTION 8 Risk of malfunction A leak or obstruction in the air tube for the water level sensor will cause the controller to read a false water level Keep the air tube free of obstructions and leaks Keep the hose clamps tight Figure 4 Air Tube View of Typical Air Tube Legend 1 Air tube 2 Hose clamps End of BIIFUM02 ...

Page 35: ...n 1 1 Inspect and Clean Keep the exterior of the motor free of dirt oil grease water etc Contaminates blocking ventilation will cause overheating and early motor failure 1 2 Lubricate Frequency quantity type and application method are all important These are explained in the remainder of this document 1 3 Test and Repair If a motor experiences frequent overload trips or inverter faults verify that...

Page 36: ...00 RPM 1200 RPM 900 RPM Up to 215 132 5500 hours 12000 hours 18000 hours 22000 hours 254 to 286 160 180 3600 hours 9500 hours 15000 hours 18000 hours 324 to 365 200 225 2200 hours 7400 hours 12000 hours 15000 hours 6313 or 6314 bearings 2200 hours 3500 hours 7400 hours 10500 hours 404 to 5000 280 315 roller bearings 1100 hours 1750 hours 3700 hours 5250 hours Table 2 Determining the Service Severi...

Page 37: ...es Table 4 Grease Type Based on Severity of Service Rating from Table 2 Grease Type Standard Severe Shell Dolium R Chevron SRI or equivalent Extreme Darmex 707 or equivalent CAUTION 2 Damage and Malfunction Risks Poor greasing procedures such as introducing contamination or forcing grease into motor windings can damage the motor Allowing grease to drip onto components such as brake or clutch surfa...

Page 38: ...ASTM A307 and stainless steel B ASTM A354 Grade BC C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values The tables below list the standard size grade threadlocking compound and torque requirements for fasteners commonly used on Milnor equipment Note 1 Data derived from Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Carbon Steel Fasteners ...

Page 39: ...9 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 2827 ...

Page 40: ...282 376 246 329 3 14 x 16 144 192 223 297 315 420 7 8 x 9 125 166 322 430 455 606 398 531 7 8 x 14 138 184 355 474 501 668 1 x 8 188 250 483 644 682 909 597 796 1 x 12 205 274 528 716 746 995 1 x 14 210 280 542 735 765 1037 1 1 8 x 7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 ...

Page 41: ... 22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Values f...

Page 42: ...ations of LocTite 277 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 719 975...

Page 43: ...523 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 1 Fire Hazard Some solvents and primer products are flammable Use in a well ventilated area Do not use flammable products near ignition sources 1 Clean all threads with a wire brush a tap or a die 2 Degrease the fasteners and the mating threads with a clea...

Page 44: ...g compound to the bolt 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 3 2 Through Holes 1 Insert bolt through assembly 2 Apply several drops of threadlocking compound to the bolt thread area that will engage the nut 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 Figure 3 Through Hole Application Legend A No threadlocking compound he...

Page 45: ...Fastener Torque Requirements PELLERIN MILNOR CORPORATION Figure 4 Disassembly Use Localized Heat Legend A Soldering gun heating small fastener B Torch heating large fastener End of BIUUUM04 ...

Page 46: ......

Page 47: ...Section 2 Drive Assemblies ...

Page 48: ...1 ASSEMBLIES A D33 03760 DRIVE CHART MCR09E5 MCR12E5 MWR12E5 MCR16E5 MWR16E5 B D33 03660 DRIVE CHART MCR18E4 MCR18E4 MWR18E4 MWR18X4 MWR18J4 COMPONENTS A 1 98CMCR0917 VPAUL TB BUSHING SPZ 355X2 B 1 98CMCR1817 VPAUL TB BUSHING SPZ 500X2 A 2 98CMCR0909 SINGLE DRIVE BELT SPZ1362LW B 2 98CMCR1809 SINGLE DRIVE BELT SPZ1937LW A 3 98CMCR0918 BUSH TB TYP 2012X38 BSW7 16 all 4 98CMCR0919 KEY 10 8 60 all 5 ...

Page 49: ...Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP050004 2009412B Sheet 1 of 2 Motor Mount MCR12E5 MCR16E5 MCR18E4 MWR12E5 MWR16E5 MWR18E4 MWR18X4 MWR18J4 1 5 4 3 2 ...

Page 50: ...ssigned to components relate the parts list to the illustration Parts List Motor Mount BMP050004 2009412B Sheet 2 of 2 ASSEMBLIES A ADB575X347 2314 MOTOR MT ASSY MCR12E5 MWR12E5 B ADB2318001 MOTOR MT ASSY 2318 MCR16E5 MWR16E5 C ADB700X468 MOTOR MT ASSY 18KG MCR18E4 MWR18E4 COMPONENTS A 1 03 40026 MOTOR MOUNT SUB PLATE B 1 03 40126 MOTOR MOUNT SUB PLATE 2318 C 1 03 40226 MOTOR MOUNT RAIL 18KG AB 2 ...

Page 51: ...Section 3 Bearing Assemblies ...

Page 52: ...allation MCR12E5 MCR18E4 MWR12E5 MWR18E4 MWR18X4 MWR18J4 MCR16E5 MWR16E5 SHELL BACK WATER SEAL HOLDER VIEW B B VIEW A A A A CYLINDER BACK PLATE 3 1 2 WATER SEAL HOLDER B SHELL BACK SHAFT SEALED BALL BEARINGS B LEAK OFF Lubricate the O rings with the approved grease before installation 4 BEARING Fully fill the area between the seals with the approved grease 4 ...

Page 53: ...dentify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Bearing Assembly Installation BMP060001 2009412B Sheet 2 of 2 COMPONENTS ALVANIA EP 2 LF EA 1 TUBE 1 98CMCR0907 MCR09 BEARING HOUSE ASSY 2 98CMCR0916 MCR9 18 WATER SEAL HOLDER ASSY MCR12E5 MWR12E5 MCR18E4 MWR18E5 MWR18X4 MWR18J4 4 20H012A 3 ACA2314CY...

Page 54: ...tallation MWR18J6 SHELL BACK VIEW B B VIEW A A A A CYLINDER BACK PLATE 3 1 2 WATER SEAL HOLDER B SHELL BACK SHAFT SEALED BALL BEARINGS B LEAK OFF Lubricate the O rings with the approved grease before installation 4 BEARING Fully fill the area between the seals with the approved grease 6 WATER SEAL HOLDER 5 7 8 9 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ...

Page 55: ...4ID1 8CS BUNA70 259 PART OF ITEM 2 all 5 60C166B ORING 7 00ID1 8CS BUNA70 262 all 6 20H012A ALVANIA EP 2 LF EA 1 TUBE all 7 15K052M HEXCAPSCR M8 25 STAINLESS all 8 15U200S FLATWASHER US STD 5 16 SS18 8 all 9 24G027N ROLLED WASH 312ID NYLTITE 31W all 10 15K071M HEXCAPSCR M8 35 STAINLESS all 11 15K191M HEXCAPSCR M12 55 GR10 9 CS all 12 15G230M HEXNUT M12 GRADE 10 9 CS all 13 15U317B FLWASH 1 062ODX ...

Page 56: ......

Page 57: ...Section 4 Shell and Door Assemblies ...

Page 58: ...ring machine operation before returning the machine to normal service 1 Disassembly 1 1 Removing the Handle and Opening the Door The handle is held in place on the shaft with a thrust washer and retaining clip in front of the handle and a flange bearing and retaining clip behind the handle The amount of turning force the handle can exert on the shaft is adjustable with the four set screws springs ...

Page 59: ...wn in Figure 4 Remove the rear retaining clip Push against the door to release the retaining clip Figure 3 Front Retaining Clip and Thrust Washer Figure 4 Rear Flange Bearing being removed and Retaining Clip arrow Notice 3 Risk of component damage The return spring is located around the shaft between the door and the shaft cam The end of the spring is inserted into a small hole in the shaft cam Th...

Page 60: ...om the Door Lock Mechanism Tip It is easier and more reliable to remove the shaft from the door lock mechanism then to attempt to reinsert the shaft into the door and replace the handle while the shaft is still captive in the door lock 1 Remove the cover not shown from the door lock mechanism Figure 6 2 Using a screwdriver push down the door lock slider pin Figure 6 and rotate the shaft Figure 7 c...

Page 61: ...ckwise about 90 degrees until the shaft fully seats into the door When properly seated the shaft finger the latch will align with the key way on the door lock mechanism 4 Install the rear retaining clip on the shaft 5 Slide the door handle and flange bearing onto the shaft 6 Install the front thrust bearing and retaining clip on the shaft 7 Repeat the following sub steps four times once for each b...

Page 62: ...n all four set screws are in place check to be sure the handle will ratchet if turned counterclockwise or if latched with more force than necessary Make 1 4 turn adjustments to all four set screws if necessary to achieve the proper tension 9 Install the black plastic cap over the center of the handle End of BIRH3M02 ...

Page 63: ...here you install the glass apply silicone in 4 locations Apply a 1 inch bead of silicone item 14 at 90 degree intervals around the rubber seal Clean all silicone from the outer surfaces of the seal DOOR GLASS JOINT DOOR SEAL ADHESIVE 1 AREA SILICONE 1 BEADS DOOR GLASS INSTALLATION 1 2 3 4 SECTION A A ADHESIVE 13 GLASS 3 2 SEAL 14 SILICONE SEE DETAIL A A A SEE BMP070030 Apply chalk around the outer...

Page 64: ...AIL B DOOR BRACKET SHIMS Remove the nuts from the top hinge Loosen the hinge and put of the shims supplied in the kit Try the thickest shim first Do the same for the lower hinge one shim only Add shims to the outer door bracket first Use 2 3 shims if necessary Then add shims to the door hinges 8 PLACES Shim the door latch if necessary until it turns and locks easily without force See BMP070030 6 6...

Page 65: ...0222 DOOR 14 18KG AB 2 03 40022A DOOR GASKET 9KG CD 2 03 40222A GASKET DOOR 18KG AB 3 03 40022G DOOR GLASS 12 CD 3 03 40222G DOOR GLASS DEEP 14 E 4 03 40024A SHIM DOOR HINGE BKT 9KG PART OF KIT E F 4 03 40224A SHIM DOOR HINGE BKT 18KG F all 5 03 40024 HING MOUNT BKT 9KG all 6 27A108 DOORHINGE EMKA 1056 U8 all 7 15G004HA HEXLOCKNUT M6 1 18 8SS EF 8 02 04212A SHIM SHELL DOOR 14GA 3022H7 S E EF 9 02 ...

Page 66: ... MWR16E5 MWR12E5 MWR18E4 MWR18X4 MWR18J4 SEE DETAIL C SEE DETAILS A B 1 NO AIR GAP NO AIR GAP 3 16 MINIMUM CLEARANCE 2 2 DETAIL A DOOR LOCK SWITCH OFF DETAIL B DOOR LOCK SWITCH ON DETAIL C DOOR CLOSED SWITCH MEASURE THIS WHILE THE SLIDER IS DOWN INSERT ITEM 2 ADJUST THE SWITCH TO BE OFF INSERT ITEM 2 ADJUST THE SWITCH TO BE ON DOOR LOCK SOLENOID DOOR CLOSED SWITCH DOOR LOCK SWITCH ...

Page 67: ... Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Door Lock Mechanism BMP060002 2009412B Sheet 2 of 2 ASSEMBLIES 1 A33 03227A ASSY DOOR LOCK A MCR09 18 MCR12E5 MCR16E5 MCR18E5 1 98CMCR0924 ASSY DOOR LOCK A MWR12E5 MWR16E5 MWR18E5 MWR18X4 MWR18J4 2 X2 03306A MACH GAGE DR LOCK SWIT...

Page 68: ...hims to make the latch looser Remove shims to make the latch tighter To add shims you will not have to remove the handle assembly When you remove or add the shims always start with the thinnest shim Put in the machine screw Put the eye of the torsion spring on the screw Put on the flatwasher lockwasher and nut Tighten the nut to hold the eye Put the free end of the spring into this hole Do not ope...

Page 69: ...assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Door Locking Handle BMP070030 2009412B Sheet 2 of 2 COMPONENTS all 1 98CMCR0925 ASSY DR HNDL MECH all 2 20C007 THDLOCKSEAL LCT 22221 CMPD10CC all 3 02 04192 SHIM DOOR MOUNT PLATE 3022H ...

Page 70: ......

Page 71: ...Section 5 Control and Sensing ...

Page 72: ... 3 1 BMP040093 2010332B Sheet 1 of 2 Coin Acceptor Vault MCR12E5 MCR1 E 6 5 MCR18E4 MCR27E5 3 4 1 2 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A ...

Page 73: ... to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Coin Acceptor Vault BMP040093 2010332B Sheet 2 of 2 ASSEMBLIES A GCM33002 COIN ASSY INSTALL 2314MCR09 COMPONENTS all 1 38C085 REJ W LOCK MECH 230V CASTIC all 2 W3 40029 2314MCR09 COIN VAULT WELD all 3 38C152KI COIN LOC BX KEY INDV 71942 XD KEYED...

Page 74: ... 400 Kenner LA 70063 0400 Litho in U S A BMP050006 2009412B Sheet 1 of 2 Level Switch MCR12E5 MCR18E4 MWR09E5 MWR18E4 MWR18X4 A MCR12E5 B MCR16E5 D MWR12E5 E MWR16E5 C MCR18E4 F MWR18E4 F MWR18X4 3 3 3 2 1 4 Single Level Switch Used Two Level Switches Used 5 6 7 8 9 ...

Page 75: ...o an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Level Switch BMP050006 2009412B Sheet 2 of 2 COMPONENTS All 1 09N089 PRESS SW ASSY TRIP 4 7 all 2 09N086A PRESS SW INVENSYS 738 761 all 3 09N100 PRESS SW ASSY TRIP 2 5 all 4 09N101 PRESS SW ASSY TRIP 4 85 all 5 5SB1A0PNFO NPTHEXBUSH 1X3 4 GALMAL 150 all 6 5SB0P0GNFO NPTHEXBUSH 3 4X3...

Page 76: ...hine is set into position but before the machine is op erated Adjustment of this switch from the factory setting is not recommended however it should be checked for proper functioning and adjusted if its proper setting is lost As shown at right in FIGURE 1 the unit consists of a sensitive micro switch with an extended actuating arm sup porting an eccentric weight The weight may be adjusted by movi...

Page 77: ...ry substantial foundation very little machine movement will occur for a given degree of out of balance Under such conditions it may be better to adjust the switch to be very sensitive With less substantial foundations e g ones where the sub soil is mushy or springy or otherwise not as desirable considerably greater machine movement will occur for a given degree of out of balance in which case a le...

Page 78: ...m letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Vibration Safety Switch BMP050009 2009412B Sheet 1 of 1 COMPONENTS all 1 98CMCR0910 VIBRATION SWITCH Vibration Safety Switch MCR12E5 MCR18E4 MCR16E5 MWR16E5 MWR12E5 ...

Page 79: ...Section 6 Chemical Supply ...

Page 80: ...43B Sheet 1 of 3 Soap Chute MCR12E5 MCR18E4 MCR16E5 MCR27E5 9 10 4 5 1 MCR12 INSTALLATION SHOWN POWDERED DETERGENT LIQUID SOFTENER POWDERED DETERGENT OR POWDERED BLEACH FRONT COSMETIC SOAP CHUTE INSTALLATION APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER BODY COVER CLIP 4 PLACES 8 1 7 3 6 3 TOP COSMETIC COVER GASKET 2 6 ...

Page 81: ...r Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060004 2010243B Sheet 2 of 3 MCR12E5 MCR18E4 MCR16E5 MCR27E5 8 CLIP 4 PLACES BODY COVER 7 1 4 5 APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER MCR18 INSTALLATION SHOWN Soap Chute ...

Page 82: ...em numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Soap Chute BMP060004 2010243B Sheet 3 of 3 COMPONENTS all 1 AWS33005 SOAP CHUTE ASSY 3 COMP all 2 03 40039B GASKET SOAP CHUTE all 3 03 40039C COVER SOAP CHUTE all 4 03 40039H FLEXIBLE TUBE SOAP CHUTE 4 25 all 5 27A065S HOSECLAMP 1 56 2 5 SSSCR 32 all 6 W3 40039D WELD HINGE COVER SOAP CHUTE all 7 20C040...

Page 83: ...r Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060005 2009412B Sheet 1 of 3 Soap Chute MWR12E5 MWR18E4 MWR18J4 MWR16E5 3 3 TOP COSMETIC COVER 7 7 3 GASKET NOT SHOWN 2 1 5 4 ...

Page 84: ...of 3 MWR12E5 MWR18E4 MWR18J4 MWR16E5 APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER CLIPS 4 PLACES 9 8 Soap Chute 1 CHEMICAL WATER LINES HOT WATER TO FLUSH SOAP CHUTE PERISTALTIC CHEMICAL INLETS TO SOAP CHUTE 6 MWR12E5 MWR16E5 MWR18E4 MWR18J4 HOT WATER TO FLUSH SOAP CHUTE PERISTALTIC CHEMICAL INLETS TO SOAP CHUTE 6 COVER BODY 10 11 ...

Page 85: ...tc assigned to components relate the parts list to the illustration Parts List Soap Chute BMP060005 2009412B Sheet 3 of 3 COMPONENTS all 1 AWS33006 DRY AND LIQUID SUPPLY OPL all 2 03 40039B GASKET SOAP CHUTE all 3 03 40039C COVER SOAP CHUTE all 4 03 40039H FLEXIBLE TUBE SOAP CHUTE 4 25 all 5 27A065 HOSECLAMP 1 56 2 5 SSSCR 32 all 6 03 40043 INLET LIQUID SUPPLY all 7 W3 40039D WELD HINGE COVER SOAP...

Page 86: ...nor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 3 TOP COSMETIC COVER 7 SOAP CHUTE INSTALLATION 3 4 5 1 1 APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER 8 BODY COVER 9 CLIP 4 PLACES CHEMICAL WATER CHEMICAL 7 10 11 TYPICAL ...

Page 87: ...tion P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060056 2009412B Sheet 2 of 3 WATER CHEMICAL MWR18X4 FRONT COSMETIC 1 5 4 Soap Chute PERISTALTIC CHEMICAL INLETS TO SOAP CHUTE MWR18X4 HOT WATER TO FLUSH SOAP CHUTE 6 GASKET NOT SHOWN 2 10 11 TYPICAL ...

Page 88: ...tc assigned to components relate the parts list to the illustration Parts List Soap Chute BMP060056 2009412B Sheet 3 of 3 COMPONENTS all 1 AWS33007 DRY LIQ SUPLY EP EXPRESS all 2 03 40039B GASKET SOAP CHUTE all 3 03 40039C COVER SOAP CHUTE all 4 03 40039H FLEXIBLE TUBE SOAP CHUTE 4 25 all 5 27A065 HOSECLAMP 1 56 2 5 SSSCR 32 all 6 03 40043B INLET SIX LIQUID SUPPLY all 7 W3 40039D HINGE COVER SOAP ...

Page 89: ...Section 7 Water and Drain ...

Page 90: ...on Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP050003 2009412B Sheet 1 of 2 Water Inlet Installation MCR12E5 MCR18E4 MCR16E5 VACUUM BREAKER 3 4 HOT WATER TO FLUSH SOAP CHUTE HOT COLD FILL WATER ...

Page 91: ...y which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Water Inlets MCR BMP050003 2009412B Sheet 2 of 2 COMPONENTS all 1 98CMCR0937 3 4 DUOINLET 1 2 HOSEOUT all 2 98CMCR0938 3 4 INLET 13M 3 OUT 220 240V all 3 98CMCR0939 PERISTALTIC WATER INLET COIN A 4 03 40025A FILL HOSE MCR12E5 MCR16E5 B 4 03 40225A FILL HOS...

Page 92: ...rin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060006 2010124B Sheet 1 of 3 Water Inlet Installation MWR12E5 MWR18E4 MWR18X4 MWR18J4 MWR16E5 VACUUM BREAKER 3 4 HOT WATER TO FLUSH SOAP CHUTE HOT COLD FILL WATER ...

Page 93: ...ellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060006 2010124B Sheet 2 of 3 Water Inlet Installation MWR12E5 MWR18E4 MWR18X4 MWR18J4 MWR16E5 1 HOT COLD FILL WATER 2 HOT WATER TO FLUSH SOAP CHUTE 4 3 5 6 ...

Page 94: ...ntify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Water Inlet Installation BMP060006 2010124B Sheet 3 of 3 COMPONENTS all 1 98CMCR0937 3 4 DUOINLET 1 2 HOSEOUT all 3 98CMCR0939 PERISTALTIC WATER INLET COIN A 4 03 40025A FILL HOSE MWR12E5 B 4 03 40225A FILL HOSE MWR18E4 MWR18X4 MWR18J4 All 5 51E513EBN ...

Page 95: ...or Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP050005 2009412B Sheet 1 of 2 Drain Installation MCR12E5 MCR18E4 MCR16E5 MWR16E5 MWR12E5 MWR18E4 MWR18X4 MWR18J4 2 3 1 4 6 5 ...

Page 96: ... Drain Installation BMP050005 2009412B Sheet 2 of 2 ASSEMBLIES A MCR12E5 MWR12E5 MCR16E5 MWR16E5 B MCR18E4 MWR18E4 MWR18X4 MWR18J4 COMPONENTS A 1 96D25RAA71 2005035A DRAINVALRTANG 2 N O 240V 50 60 B 1 96D35RAA71 2003476A DRAINVAL RT ANG 3 240V 50 60C A 2 03 40025D DRAIN HOSE 2 X 4 PLICORD 125 B 2 60E303W HOSE 3 ID DRAIN PLICORD 125 A 3 27A066S T BOLT HOSECLAMP SS 2 35 2 66 B 3 27A077AA T BOLT HOSE...

Page 97: ...Section 8 Dimensional Drawings ...

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