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a.

Plug MTA 82 into the MTA 82 connector on the balance board, remove the wire tray
covers, then connect the four individual wires from the connector to the TBA terminal
strip as follows:

• Connect the blue/white wire from MTA 82 - pin 4 to TBA #7 (ground).

• Connect the blue/red wire from MTA 82 - pin 3 to TBA #103 (+5 V).

• Connect the blue/orange wire from MTA 82 - pin 6 to TBA #104 (+12 V).

• Connect the blue/black wire from MTA 82 - pin 5 to TBA #105 (-12 V).

b. Plug MTA 84 into the MTA 84 connector on the balance board. This connector has only

one blue/black wire. Connect this wire from MTA 84 - pin 4 to TBA #64.

c.

Plug MTA 85 into the MTA 85 connector on the balance board, then connect the two
wires from this connector to the TBA terminal strip as follows:

• Connect the blue/black wire from MTA 85 - pin 8 to TBA #115.

• Connect the blue/white wire from MTA 85 - pin 9 to TBA #7.

15. Locate the accelerometer harness threaded to the rear electric box in step 11. Connect this

harness to the four pin MTA 83 plug as follows:

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Extra pins are included in case any of the pins on the accelerometer cable are damaged

during the threading process.

16. Find the four pin connector labeled MTA 83.

17. Push each pin into the connector as follows:

• White wire to MTA 83 - pin 1.

• Red wire to MTA 83 - pin 2.

• Black wire to MTA 83 - pin 4.

• Attach the shielding wire to a machine ground.

18. Plug the MTA 83 connector into the matching MTA 83 connector on the balance board.

19. Remove the tray cover from the wire tray above TBA.

20. Locate the orange/black wire that is taped together with several other spare wires.

21. Separate this wire from the other spare wires and connect to TBA #115.

22. Route all loose wires through the nearest wire tray and reinstall the tray covers.

23. Close rear electric box door.

24. Open processor box door and locate the orange/black wire that is also taped together with

several other spare wires.

25. Find the orange wire shipped with the kit. This wire has a butt splice connector on one end

and a processor pin on the other.

26. Splice this orange wire to the end of the orange/black wire located in the processor box.

27. Disconnect the MTA 38 connector from the processor board.

28. Push the pin on the orange wire through the MTA 38 connector at pin 4.

29. Reinstall MTA 38 connector on the processor board and close the processor box door.

30. Restore power to machine.

31. Set VOM meter to the 0-5 VDC scale (or the closest range on your meter).

32. Slide meter leads into contact with the black wire pin and the red wire pin at the

accelerometer connector.

Summary of Contents for KLWRACLR01

Page 1: ...b U 3PcT 0RRTbb 3PcT 3T_cW STcPX 0__ XRPQX Xch 5 A 5 B P VdPVT 2 ST 4 6 da_ bT _dQ XRPcX 5 a Pc R 0 3 Rd T c 8 bcadRcX b U a ATca UXc Xc FA02 A B_TTS X XcX V U a 5 B A BcP_W 6dPaS FPbWTa 4gcaPRc ab 4 4A8 8 A 2 A A0C8 CD 66935 2 H 5 5B E9C91 1 E C 1 ...

Page 2: ......

Page 3: ...dware for the accelerometer and balance board Technicians installing this kit must be able to read Milnor wiring diagrams thread a harness through conduit and make electrical connections a RTSdaT This retrofit kit requires personnel to work inside electric boxes of both high and low voltage Make machine safe for personnel prior to starting procedure F0A 8 6 4 TRca RdcX P S 4 TRcaXRP 1da 7PiPaSb Co...

Page 4: ...UUT Y YdY W V_b 6 C B CdQ X 7eQbT GQcXUb 5hdbQSd_bc 5 5B9 9 B 3 B B1D9 Figure 1 Mounting Accelerometer 36030F8 Figure 2 Accelerometer Mounted On Bracket 36030F8 Figure 3 Positioning Balance Board Prior to Installation Figure 4 Terminal TBA ...

Page 5: ...celerometer wire connector 11 Open the rear electric box door 12 Route harness to rear electric box Secure harness by tie wrapping to an existing harness 13 Using board as a template mark and drill four 5 32 holes through top of electrical box Figure 3 Mount balance board inside the box using 6 32 machine screws through the drilled holes Use standoffs between the electric box roof and the board Al...

Page 6: ...cess 16 Find the four pin connector labeled MTA 83 17 Push each pin into the connector as follows White wire to MTA 83 pin 1 Red wire to MTA 83 pin 2 Black wire to MTA 83 pin 4 Attach the shielding wire to a machine ground 18 Plug the MTA 83 connector into the matching MTA 83 connector on the balance board 19 Remove the tray cover from the wire tray above TBA 20 Locate the orange black wire that i...

Page 7: ... 5 5B9 9 B 3 B B1D9 33 Verify that voltage is 2 5 VDC Adjust voltage by turning the screw at the back of the accelerometer End of BIIFSP01 ...

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