Milnor 72072 Manual Download Page 3

Page: 3 / 119

Table of Contents

for MAP7272DAE/2000063N

72072 Dryer

Page

Description

Document/ECN

About This Manual

MHP7272DAE/95416V

Warranty

BMP720097/92732A

How to Order Parts

BMP720097R/72332A

Dryer, Conditioner, and Shaker Safety for Installation

and Service

MSIN0112AE/9805AV

Design and Installation of Safety Fencing for

Automated Laundry Systems

MSIN0910AE/9802AV

Glossary of Tag Illustrations - Dryer

MSIUDUTGAE/9449BV

Section 1: Service and Maintenance

Preventive Maintenance for 72072 Dryers

MSSM0133AE/9717AV

Baldor Motor Maintenance

MSSM0274AE/9731AV

Fastener Torque Requirements

MSSM0101CE/9906AV

Section 2: Covers and Shipping Brackets

Installation Dryer Covers - 72072TG1

BMP960037/97031V

Shipping Bracket Installation - 72072TG1

BMP960040/97117V

Section 3: Machine Housing Assemblies

Shell House & Base - 72072TG1

BMP960039/97112V

Cylinder Assemblies - 72072TG1

BMP960051/97112V

T-Seal Assembly - 58040, 58058, 58080 & 72072 Dryers

BMP860009/97117V

Side Unit Installation - 72072TG1

BMP960050/97113V

Section 4: Drive Assemblies

Drive Chart - 72072TG1

BMP960029/96507V

Drive Motor Mount Assembly - 72072TG1

BMP960034/97021V

Drive and Support Roller Installation - 72072TG1

BMP960026/97076V

Guide Roller Assembly - 72072TG1

BMP960027/97012V

Blower Duct and Drive Installation - 72072TG1

BMP960028/98401V

Blower Bearing & Shaft

BMP980027/98401V

Air Cylinder Assemblies

BMP830078/98273V

Section 5: Door Assemblies

Load Door Installation - 72072TG1

BMP960041/97073V

Load Door Assembly - 72072TG1

BMP960042/97053V

Unload Doors - Hinged & Conveyor Discharge, 72072TG1

BMP960043/97093V

Discharge Shroud - Hinged Door, 72072TG1

BMP960047/97101V

Discharge Shroud - Conveyor Discharge, 72072TG1

BMP960049/97103V

Section 6: Denim Processing

Unload Door - Denim Discharge

BMP960044/97093V

Discharge Shroud - Denim Discharge Door

BMP960046/97097V

Denim Discharge Recirculation Duct Assembly

- 72072TG1

BMP960045/97106V

Summary of Contents for 72072

Page 1: ...ual Number ECN MAP7272DAE 2000063N Publishing System TPAS Access date 02 02 2000 Document ECN s Latest Available Service 72072 Dryer PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...cluding the publishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or s...

Page 3: ...emblies 72072TG1 BMP960051 97112V 57 T Seal Assembly 58040 58058 58080 72072 Dryers BMP860009 97117V 59 Side Unit Installation 72072TG1 BMP960050 97113V 61 Section 4 Drive Assemblies 62 Drive Chart 72072TG1 BMP960029 96507V 63 Drive Motor Mount Assembly 72072TG1 BMP960034 97021V 64 Drive and Support Roller Installation 72072TG1 BMP960026 97076V 66 Guide Roller Assembly 72072TG1 BMP960027 97012V 68...

Page 4: ...2072 Gas Dryerw MSSM0137AE 9911AV 103 Main and Pilot Gas Piping 72072TG1 BMP950002 97043V 104 Temperature Probes 72072TG1 BMP960053 97117V 107 Section 8 Water and Steam Piping and Assemblies 108 Water Schematic 72072TG1 BMP960038 97043V 109 Sprinkler Assembly BMP960031 97017V 111 Watts Ball Valves and Repair Kits BMP920007 96066V 113 Section 9 Pneumatic Piping and Assemblies 114 Pneumatic Schemati...

Page 5: ...ber before the changes the new manual covers only new machines Example Discard MAT MODELAE 8739CV when MATMODELAE 8739DV is received minor improvements Also discard MAT MODELAE 8739DV when MATMODELAE 8746AV is received major improvements But keep MATMODELAE 8746FV when MATMODELBE 8815AV is received since the new manual no longer applies to machines originally shipped with the old manual Ë Document...

Page 6: ...2 ...

Page 7: ...oints brake and clutch linings and similar parts are not covered by this warranty nor are parts damaged by exposure to weather or to chemicals We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previously supplied ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXP...

Page 8: ... In correspondence regarding motors or electrical controls please include all nameplate data including wiring diagram number and the make or manufacturer of the motor or controls All parts will be shipped C O D transportation charges collect only Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your machi...

Page 9: ...urce of electrical disconnect COLLISION CRUSHING AND PINCH HAZARDS Serious bodily injury or death can result to personnel in proximity to machinery systems that traverse ele vate extend pivot and or tilt The following mandatory minimum safety rer quirements must be installed with the machinery system Safety fence inclosing machine movement areas Lockable electric interlocks on all gates properly i...

Page 10: ... source of electrical disconnect COLLISION CRUSHING AND PINCH HAZARDS Serious bodily injury or death can result to personnel in proximity to machinery systems that traverse ele vate extend pivot and or tilt The following mandatory minimum safety rer quirements must be installed with the machinery system Safety fence inclosing machine movement areas Lockable electric interlocks on all gates properl...

Page 11: ...ase Follow instructions carefully Ê Additional Hazards During Steam Machine Maintenance BURN HAZARD Hot surfaces will cause severe burns Lock OFF and tag out steam flow to machine at an external shut off valve Allow piping to cool before servicing DRYERS WITH STEAM TRAPS RATED 85 180 PSI 6 12 ATU WILL NOT OPERATE PROP ERLY BELOW 60 PSI 4 ATU STEAM TRAPS RATED 160 225 PSI 11 15 ATU WILL NOT OPERATE...

Page 12: ...release Follow instructions carefully Ê Additional Hazards During Steam Machine Maintenance BURN HAZARD Hot surfaces will cause severe burns Lock OFF and tag out steam flow to machine at an external shut off valve Allow piping to cool before servicing DRYERS WITH STEAM TRAPS RATED 85 180 PSI 6 12 ATU WILL NOT OPERATE PROP ERLY BELOW 60 PSI 4 ATU STEAM TRAPS RATED 160 225 PSI 11 15 ATU WILL NOT OPE...

Page 13: ... accidental access On the other hand the fence should permit safe access for authorized purposes maintenance repairs modifications etc with appropriate electrical lockout tagout procedures Examples 1 and 2 show how this rule is applied in practical situations 6U SU 4Y U cY_ c Fences should be at least 72 inches 1800 mm tall to discourage unauthorized access from climbing over The clearance gap bet...

Page 14: ...witches of this type are produced by a number of manufacturers Milnor recommends the Schmersal PosiSwitch Type AZ This switch is a positive opening fail to safe design which is operated by a specially designed key which must be inserted into the switch housing This feature makes the switch extremely difficult to defeat NOTE A normally closed N C safety switch is said to be activated or actuated wh...

Page 15: ...perations within the fenced perimeter and should sound an audible alarm These switches should be located so that personnel anywhere inside the fenced perimeter are only a short distance from a switch and they should be clearly marked as to their locations and function NOTE The emergency stop switches discussed herein are intended to function independently of the emergency stop switches which are p...

Page 16: ...N LONG FENCE RUNS IT IS RECOMMENDED THAT THE RUN BE BROKEN UP BY GATES EVERY 15 TO 20 FEET 4500 TO 6000 MM FENCE SHOULD RESTRICT ACCESS TO UNLOAD END OF EXTRACTOR BUT NOT OBSTRUCT ACCESS TO EXTRACTOR CONTROLS CONTINUOUS BATCH WASHER 586DA4 B8 04 Di YSQ 6U SU Qi_ed V_b 1ed_ QdUT Qe Tbi EcY W CXedd Y W 3_ fUi_b V_b bUccUT 3Q Uc 4UcYW 1 T 9 cdQ QdY_ V CQVUdi 6U SY W 6_b 1ed_ QdUT Qe Tbi CicdU c C9 15...

Page 17: ...586DA4 B8 04 Di YSQ 6U SU Qi_ed V_b 1ed_ QdUT Qe Tbi EcY W 3 2E3 GUd 7__Tc CXedd Y W 3_ fUi_b 4UcYW 1 T 9 cdQ QdY_ V CQVUdi 6U SY W 6_b 1ed_ QdUT Qe Tbi CicdU c C9 15 1F _V 13 ...

Page 18: ...t size and length to ensure cables are not over stressed Do not lift the machine from one corner or one side edge Do not strike machine or components during fork lifting Do not start this machine until the packing materials lifting brackets etc with this tag attached or behind this panel are removed These materials are painted red Safety stands or brackets also painted red may be provided with thi...

Page 19: ...talling the dryer on the base Steam dryers only Drain the condensate to the sewer during first one hour after commissioning a new dryer or replacing the steam coil This flushes out any residual anti freeze that might be in the steam coil After one hour condensate can be returned to the boiler High temperature silastic must be applied between the top and bottom sections of the dryer along the top i...

Page 20: ...this tag The dryer has a rearward center of gravity and must be firmly anchored to the floor at all four corners 19 20 21 22 4 5 6 7 1 8 9 10 11 12 13 15 14 16 17 18 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 12 1 3 4 9 10 12 11 5 6 7 8 2 7 _ccQbi _V DQW 9 ecdbQdY_ c 4biUb C9E4ED715 2F 16 ...

Page 21: ...Section 1 Service and Maintenance 17 ...

Page 22: ...2 Apply the quantity of grease called for in the checklist Over lubrication can be as damaging as underlubri cation Where quantities are stated in strokes one stroke of the grease gun is assumed to provide 0624 fluid ounce by volume 1 77 grams of grease Therefore one fluid ounce 28 3 grams of grease would be pro vided by 16 strokes of the grease gun Determine the flow rate of your grease gun by pu...

Page 23: ...on 2 Apply the quantity of grease called for in the checklist Over lubrication can be as damaging as underlubri cation Where quantities are stated in strokes one stroke of the grease gun is assumed to provide 0624 fluid ounce by volume 1 77 grams of grease Therefore one fluid ounce 28 3 grams of grease would be pro vided by 16 strokes of the grease gun Determine the flow rate of your grease gun by...

Page 24: ... 8 MSSM0133AE Î U nload Door Air Seal Î F IGURE 9 MSSM0133AE Î B asket and Door Î F IGURE 10 MSSM0133AE Î C ombustion Inlet Screen Î F IGURE 11 MSSM0133AE Î C ombustion Blower Air Vents Î F IGURE 12 MSSM0133AE Î U nload Door Air Cylinders PREVENTIVE MAINTENANCE FOR 72072 DRYERS MSSM0133AE 9717AV 20 ...

Page 25: ... Firebox Maintenance Points Î FIGURE 15 MSSM0133AE Î Typical Drive Support Roll Grease Point Î FIGURE 16 MSSM0133AE Î Autolint Maintenance Points Î FIGURE 17 MSSM0133AE Î Autolint Maintenance Points PREVENTIVE MAINTENANCE FOR 72072 DRYERS MSSM0133AE 9717AV 3 of 4 21 ...

Page 26: ...AE Î Firebox Maintenance Points Î FIGURE 15 MSSM0133AE Î Typical Drive Support Roll Grease Point Î FIGURE 16 MSSM0133AE Î Autolint Maintenance Points Î FIGURE 17 MSSM0133AE Î Autolint Maintenance Points PREVENTIVE MAINTENANCE FOR 72072 DRYERS MSSM0133AE 9717AV 22 ...

Page 27: ... M AIR VANES DUCTS PLENUMS SENSORS FELTS AND SEALS Exhaust ducts Check for lint build up Throughout machine W Outlet inlet temperature probes Also DRYVAC if so equipped Check for melted plastic build up Clean or replace if required FIGURES 1 and 2 M Shaft seals T seal and T seal tension spring Check for wear and tight fit If service is required see Milnor dealer FIGURE 4 M Main air damper Test ful...

Page 28: ...WT fP SXbR TRc QTU aT bTaeXRX V a X PRR aSP RT fXcW UPRc ah bTaeXRT _a RTSdaTb 41 75B 5 dQ W U Q T 3becX 8QjQbT 2 cPRc fXcW eX V R _ T cb a P h Xb PcTS Qh VdPaSb R eTab P S _P T b RP T cP V T P S RadbW h da X Qb CWTbT R _ T cb eT Pdc PcXRP h 3 c bTaeXRT PRWX T d Tbb dP XUXTS P S PdcW aXiTS RZ 55 P S cPV dc _ fTa Pc cWT fP SXbR TRc QTU aT bTaeXRX V a X PRR aSP RT fXcW UPRc ah bTaeXRT _a RTSdaTb 3 U...

Page 29: ...onditions Multiply 5 service condition multiplier value by 9500 hours recommended lubrication interval 4750 hours calculated lubrication interval Table 4 shows that the amount of grease to be added is 0 32 ounces 9 1 grams Table 1 Determining the Service Condition Severity of Service Maximum Ambient Temperature Atmospheric Contamination Type of Bearing Standard 104o F 40o C Clean little corrosion ...

Page 30: ...gs must be lubricated more frequently Divide the listed lubrication interval by two Table 4 Lubrication Amounts per Frame NEMA IEC Frame Size Bearing Description These are the Large bearings Shaft End in each frame size Note 4 Largest bearing in size category OD D mm Width B mm Grease gun strokes Note 5 Volume of grease to be added ounces grams Up to 215 132 6307 80 21 2 5 0 16 4 7 254 to 286 160 ...

Page 31: ...16 strokes are required the number of strokes should be increased Before starting lubrication make sure your grease gun is working and that you get a full charge of grease with every stroke Do not over lubricate motors Over lubrication of a motor can seriously damage it by forcing grease into motor windings Over lubrication of the extract motor can force grease into the centrifugal switch causing ...

Page 32: ...ata Actual allowable torques are application dependent and can vary for many reasons joint types gaskets etc Use these values as a guide 5 Although FIGURE 1 depicts hex head bolts the table applies to all head types Ê Fasteners and Threadlocker Ë How Fasteners Loosen Standard threaded fasteners are manufactured with a clearance fit for easy assem bly With the fastener at the proper torque 85 of th...

Page 33: ...mer N Allow to dry 3 Insert bolt into through hole assembly 4 Apply several drops of threadlocker onto bolt engage ment area 5 Assemble and tighten nut to correct torque for the threadlocker Ë Blind Holes See FIGURE 4 1 Clean all threads bolt and nut with cleaning solvent 2 Spray all threads with Loctite Primer N Allow to dry 3 Squirt several drops down female threads into bottom of hole 4 Apply s...

Page 34: ...tite 277 Bare 1 4 20 SAE Grade 1 ASTM A307 2 5 3 39 3 0 4 06 3 3 4 47 3 6 4 88 4 6 6 23 4 3 5 83 3 3 4 47 SAE Grade 2 4 1 5 56 4 9 6 64 5 5 7 45 6 0 8 13 7 7 10 44 7 1 9 63 5 5 7 46 SAE Grade 4 4 8 6 50 5 8 7 86 6 4 8 67 7 0 9 49 9 0 12 20 8 3 11 25 6 4 8 67 SAE Grade 5 ASTM A449 6 3 8 54 7 6 10 3 8 4 11 38 9 3 12 60 11 8 15 99 11 0 14 91 8 4 11 39 SAE Grade 7 7 9 10 7 9 4 12 7 10 5 14 23 11 5 15 ...

Page 35: ... 99 13 6 18 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 16 18 SAE Grade 1 ASTM A307 5 1 6 91 6 2 8 40 6 8 9 22 7 5 10 17 9 6 13 02 8 9 12 07 6 8 9 22 SAE Grade 2 8 5 11 52 10 2 13 83 11 3 15 32 12 5 16 95 1...

Page 36: ...27 1 36 74 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 8 16 SAE Grade 1 ASTM A307 9 0 12 20 10 8 14 64 12 0 16 27 13 1 17 76 16 7 22 64 15 5 21 01 12 0 16 27 SAE Grade 2 14 9 20 20 17 9 24 27 19 9 26 98 21 9 ...

Page 37: ...41 64 0 86 77 49 2 66 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 16 14 SAE Grade 1 ASTM A307 14 0 18 98 17 0 23 04 19 14 25 95 21 0 28 47 27 0 36 60 25 0 33 89 19 0 25 76 SAE Grade 2 24 0 32 54 28 8 39 05...

Page 38: ...5 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 2 13 SAE Grade 1 ASTM A307 22 0 29 83 26 0 35 25 29 38 39 83 32 0 43 39 41 0 55 59 38 0 51 52 29 0 39 32 SAE Grade 2 36 6 49 62 43 9 59 52 48 8 66 16 53 6 72 67 68...

Page 39: ...1 120 0 162 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 9 16 12 SAE Grade 1 ASTM A307 32 0 43 39 38 0 51 52 42 19 57 20 46 0 62 37 59 0 80 00 55 0 74 57 42 56 94 SAE Grade 2 52 7 71 45 63 3 85 82 70 3 95 31 ...

Page 40: ... 6 232 66 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 8 11 SAE Grade 1 ASTM A307 44 59 66 52 70 50 58 2 78 90 64 86 77 81 109 82 76 103 04 58 78 64 SAE Grade 2 72 7 98 57 87 2 118 23 96 9 131 38 106 6 144 53 ...

Page 41: ... 422 74 239 8 325 13 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 4 10 SAE Grade 1 ASTM A307 77 104 40 93 126 09 103 1 139 78 113 153 20 144 195 24 134 181 68 103 139 65 SAE Grade 2 129 4 175 44 155 3 210 55 1...

Page 42: ...69 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 8 9 SAE Grade 1 ASTM A307 124 7 169 07 149 6 202 83 166 3 225 47 182 9 247 98 232 8 315 63 216 1 293 0 166 3 225 47 SAE Grade 2 124 7 169 07 149 6 202 83 166 ...

Page 43: ...668 3 906 09 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 8 SAE Grade 1 ASTM A307 187 5 254 22 225 0 305 06 250 0 338 95 275 0 372 85 350 0 474 54 325 0 440 64 250 0 338 95 SAE Grade 2 187 5 254 22 225 0 305 0...

Page 44: ...483 49 1393 0 1888 66 1293 5 1753 73 995 0 1349 04 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 14 SAE Grade 1 ASTM A307 210 0 284 72 252 0 341 66 280 0 379 63 308 0 417 60 392 0 531 48 364 0 493 52 280 0 379 ...

Page 45: ...8 1 1746 43 ASTM A354 Grade BC 844 8 1145 40 1013 8 1374 53 1126 4 1527 20 1239 0 1679 86 1577 0 2138 13 1464 3 1985 33 1126 4 1527 20 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 8 12 SAE Grade 1 ASTM A307 297 4 403 22 356 9 ...

Page 46: ...TM A354 Grade BC 1192 4 1616 68 1430 9 1940 04 1589 8 2155 48 1748 8 2371 05 2225 8 3017 78 2066 8 2802 20 1589 8 2155 48 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 4 12 SAE Grade 1 ASTM A307 414 8 562 40 497 8 674 93 553 1 ...

Page 47: ...2 3229 83 ASTM A354 Grade BC 1563 6 2119 96 1876 4 2544 06 2084 8 2826 61 2293 3 3109 30 2918 8 3957 37 2710 3 3674 68 2084 8 2826 61 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 3 8 12 SAE Grade 1 ASTM A307 559 5 758 58 671 3 9...

Page 48: ...STM A354 Grade BC 2074 9 2813 20 2489 9 3375 85 2766 6 3751 01 3043 2 4126 03 3873 2 5251 36 3596 5 4876 20 2766 6 3751 01 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 2 12 SAE Grade 1 ASTM A307 734 1 995 30 880 9 1194 34 978 ...

Page 49: ...4 21 6 29 28 22 6 30 64 17 7 24 00 13 1 17 76 7 16 14 31 3 42 44 32 8 44 47 26 4 35 80 19 0 25 76 7 16 20 33 3 45 15 34 8 47 18 27 3 37 00 20 2 27 38 1 2 13 43 1 58 43 45 2 61 28 35 2 47 72 26 1 35 38 1 2 20 45 1 61 14 47 1 63 86 36 9 50 00 27 3 37 00 9 16 12 56 8 77 00 59 4 80 53 46 5 63 04 34 4 46 64 9 16 18 62 7 85 00 65 6 88 94 51 3 69 55 38 0 51 52 5 8 11 92 5 125 41 96 7 131 10 75 6 102 50 5...

Page 50: ...6 20 234 6 318 07 183 8 249 20 1 14 259 2 351 43 270 8 367 16 212 1 287 57 166 3 225 47 1 1 8 7 413 0 559 95 432 0 585 71 337 0 456 91 265 0 359 29 1 1 8 12 390 0 528 77 408 0 553 17 318 0 431 15 251 0 340 31 1 1 4 7 523 0 709 09 546 0 740 28 428 0 580 30 336 0 455 55 1 1 4 12 480 0 650 80 504 0 683 33 394 0 534 19 308 0 417 60 1 1 2 6 888 0 1203 97 930 0 1260 91 727 0 985 68 570 0 772 82 1 1 2 12...

Page 51: ...Section 2 Covers and Shipping Brackets 47 ...

Page 52: ...or Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP960037 97031V Sheet 1 of 3 72072TG1 BMP960037 97031V 1 of 3 1 2 3 3 12 15 11 14 14 10 16 9 7 4 Installation Dryer Covers 48 ...

Page 53: ...ation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP960037 97031V Sheet 2 of 3 Installation Dryer Covers 72072TG1 BMP960037 97031V 2 of 3 21 18 19 20 20 22 17 19 17 16 13 5 15 6 8 23 TYPICAL 49 ...

Page 54: ...72 BASE LFT SIDE COVER all 5 A78SD006 92000Z ASSY 72 BASE REAR COSM COVR all 6 G78GS002 92000Z 7272 SHELL SIDE CVR W INS RT all 7 G78GS003 92000Z 7272 SHELL SIDE CVR W INS LF all 8 G78GS004 93000Z 7272 SHELL CVR W O INS RIGHT all 9 G78GS005 93000Z 7272 SHELL CVR W O INS LEFT all 10 A78SD012 94000Z ASSY 7272 CONN COSM TOP FRT all 11 A78SD012A 95000Z ASSY 7272 CONN COSM MID FRT all 12 A78SD013 94000...

Page 55: ...r LA 70063 0400 Litho in U S A BMP960040 97117V Sheet 1 of 2 Shipping Bracket Installation 72072TG1 BMP960040 97117V 1 of 2 1 1 2 3 4 4 5 6 7 8 TYPICAL 8 PLACES Remove Shipping Bracket Replace Bolts Remove Duct Shipping Brackets item 4 before installing Side Tower to House 51 ...

Page 56: ...3 etc assigned to components relate the parts list to the illustration Parts List Shipping Bracket Installation BMP960040 97117V Sheet 2 of 2 ASSEMBLIES A ZTPGA0000A 7272TG1 4BATCH 440LB GAS DRYER 8431 COMPONENTS all 1 07 80032A 94151B LIFTING BRKT FRONT all 2 07 80032B 94151B LIFTING BRKT REAR all 3 07 80303 94106B 72 SIDE TOWER SHIPPING BRKT all 4 07 80269 94106C 72 DUCT TURN SHIP BRKT all 5 07 ...

Page 57: ...Section 3 Machine Housing Assemblies 53 ...

Page 58: ...O Box 400 Kenner LA 70063 0400 Litho in U S A BMP960039 97112V Sheet 1 of 2 Shell House Base 72072TG1 BMP960039 97112V 1 of 2 1 3 7 Combustion inlet access panel behind insulation cover 5 11 12 13 10 16 2 4 PLACES 9 8 4 5 5 14 15 6 54 ...

Page 59: ...91Z 7272 SHELL HOUSING WELDMENT all 2 07 80132 94151B HOUSE TOP ACCESS COVER PLATE all 3 A78SH002 95506E WELD 7272 BASE FRAME all 4 07 80024 94046B SIDE TOWER CONNECT BRKT MNT all 5 A78SH003 93000Z ASSY 7272 INTAKE AIR DUCT all 6 07 80250A 95472C 72 INLET DUCT ACCESS PLATE all 7 07 80252 95031Z 72 COMB INLET ACCESS PLATE all 8 07 80468 96107B 72 BNR ACCESS CVR LEFT BURNER ACCESS COVER LEFT all 9 0...

Page 60: ...lies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Cylinder Assemblies BMP960051 97112V Sheet 1 of 1 ASSEMBLIES none COMPONENTS all 1 A78CA002 95222 7272 BASKET MACHINE STANDARD CYLINDER all 1 A78CA001B 93000Z 7272 DRYCYL PFA TEFL COAT TEFLON COATED CYLI...

Page 61: ...llerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP860009 97117V Sheet 1 of 2 T Seal Assembly 58040 58058 58080 72072 Dryers BMP860009 97117V 1 of 2 57 ...

Page 62: ...B 1 X7 80202 93232C T SEAL NOTCH DRILL 72 all 2 07 50469 86017B YOKE T SEAL ROD ADJUSTMENT all 3 07 50471 85456B ROD SPRING TENSION T SEAL all 4 07 50472 90461B SPRING DRYER T SEAL TENSION all 5 15G164 01Z HX THIN LOCKNUT NYL1 4 20 SS all 6 15U188 01Z FLTWASH 1 4 STD COMM SS18 8 all 7 15G186 HEXNUT 5 16 18UNC2 SS18 8 all 8 15U205 LOCKWASHER MEDIUM 5 16 18 8SS all 10 07 50498 93201C RIBPLATE STUD H...

Page 63: ...ation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP960050 97113V Sheet 1 of 2 Side Unit Installation 72072TG1 BMP960050 97113V 1 of 2 SEE BMP950002 1 AIR VALVE BOX BLOWER WHEEL BLOW OFF 2 3 A A VIEW A A SEE BMP960028 SEE BMP960035 SEE BMP960034 59 ...

Page 64: ...ssemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Side Unit Installation BMP960050 97113V Sheet 2 of 2 ASSEMBLIES A G78SH005 93000Z 7272 SIDE UNIT INSTALL COMPONENTS all 1 A78SH006 95506E WELD 7272 SIDE UNIT all 2 AVA612DT24 85382Z AIRVALASSY DRYER...

Page 65: ...Section 4 Drive Assemblies 61 ...

Page 66: ...00150 93000Z DRIVE CHART 7272DRYER 50 CYC B D78 00160 93000Z DRIVE CHART 7272DRYER 60 CYC COMPONENTS all 1 54WH020042 PULLEY SYNCHRONOUS P3814M55 SF A 2 54WH020043 PULLEY SYNCHRONOUS P3614M55 SF B 2 54WH020041 PULLEY SYNCHRONOUS P3014M55 SK all 3 56Q1GSF 1 3 8 BUSH VPUL QD TYPE SF all 4 56Q1KSK 1 1 2 BUSH VPUL QD TYPE SK all 5 54C283 SYNCHRON BELT HPR 280014M55H all 6 56054B3SD VPUL 3B5 4 A5 0 SD ...

Page 67: ...LD all 4 07 80750 95407C 72 MTR MNT PL TOP all 5 02 19283 86477B NUT 1 2 13UNCX1 1 25Q SPEC all 6 15K151 HXCAPSCR 1 2 13UNC24X1 25 GR5 PLATE all 7 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 8 15U286 FLATWASHER 2 0DX17 32 IDX1 4 ZINC all 9 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 all 10 15U317A LOCK WASHER 1 2 ZINC PLATED GR 8 all 11 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 PLATED all 12 15U255 LOCKWASHER M...

Page 68: ...Box 400 Kenner LA 70063 0400 Litho in U S A BMP960026 97076V Sheet 1 of 2 Drive Support Roller Installation 72072TG1 BMP960026 97076V 1 of 2 00A 1 00B 2 3 SEE BMP960027 4 5 7 6 7 4 6 5 9 10 11 13 12 14 12 13 14 8 15 16 3 Proximity Switch on Support Roller Shown 64 ...

Page 69: ...A78DB002 92000Z 7272 SUPPT SHAFT BASKET ASSY COMPONENTS all 1 A78GB001 93000Z 72 GUIDE ROLLER ASSY C 2 07 80051 96247 SUPPORT SHAFT 7272 DRYER SUPPORT SHAFT B 3 07 80050 96247 DRIVE SHAFT 7272 DRYER DRIVE SHAFT all 4 07 50146 92281C SUPPORT DRIVE BEAR MTG PLATE all 5 56F1H2CSWC 92057C FLG BRG 1 438 B D COLLAR all 6 07 50127 88456B BRKT BEARING AJUST all 7 07 50128 89214B BRKT BEARING MOUNTING all ...

Page 70: ...poration Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP960027 97012V Sheet 1 of 2 Guide Roller Assembly 72072TG1 BMP960027 97012V 1 of 2 1 2 3 3 21 25 24 27 26 22 23 5 6 8 6 8 4 6 8 9 7 6 66 ...

Page 71: ... 5880 GUIDE ROLLER WHEEL ASSY all 2 07 80100 E4327Z 72 GUIDE ROLLER BRKT all 3 07 50219 87167C BRKT GUIDE ROLLER MOUNT all 4 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC CAD all 5 15B107 HEXTAPBOLT 3 8 16UNC2X3 1 2 ZNC GR5 all 6 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 7 15U240 FLATWASHER USS STD 3 8 ZNC PLT all 8 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 9 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 PLATED all 21 60...

Page 72: ...401V Sheet 1 of 3 Blower Duct and Drive Installation 72072TG1 7 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 6 3 4 5 8 9 10 11 12 23 24 25 26 26 27 28 BMP960028 98401V 1 of 3 68 ...

Page 73: ...ation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP960028 98401V 2 of 3 BMP960028 98401V Sheet 2 of 3 Blower Duct and Drive Installation 72072TG1 1 22 17 4 PLACES 18 19 20 21 29 2 3 9 8 13 69 ...

Page 74: ...0DX12GA WALLX1 75 all 18 W7 80081 96293C 24 5 BLOWER DAMPER WELDMENT all 19 W7 50234 85446C DAMPER ARM WLMT all 20 A75 01300 89463U AIR CYL DAMPER 2 STROKE all 21 A75 01200 89463T AIR CYL DAMPER 3 STROKE all 22 07 50332 88232C AIR CYLINDER GUIDING PLATE all 23 07 80330 96107B97272 BLOWER MOTOR MNT PLATE all 24 07 80331 95252C97272 BLOWER MTR MNT JACK BKT all 25 07 70096 90282C 5880 CYL MOTOR ADJUS...

Page 75: ...PONENTS all 1 07 50296 98146CREAR BRNG BASE all 2 07 50297 98186DBLOWER SHAFT all 3 56F1P4 FLGBRG MCGILL FC4 25 1 3 4 all 4 56F1N4 FLGBRG MCGILL FC4 25 1 11 16 all 5 15H091A SPRINGAIN 3 16X2 5 STEEL all 6 17B064 EXTRETRING STL WALDES 5100 168 all 7 15Q119 SOKSETSCR 5 16 24X3 8 SSNYLTIP all 8 15K151 HXCAPSCR 1 2 13UNC24X1 25 GR5 PLATE all 9 15K173A HXCAPSCR 1 2 13UNC2AX1 75 GR5 PLATD all 10 15D119 ...

Page 76: ...73V 1 of 3 BMP830078 98273V Sheet 1 of 3 Air Cylinder Assemblies AIR CYLINDER MOUNTING HARDWARE DETAIL A C DETAIL D DETAIL E DETAIL F L DETAIL M N DETAIL P S EXPLOSION HAZARD Air cylinder can burst apart with great force Circled items are under high spring tension Follow maintenance instructions MSSM0130AE carefully 72 ...

Page 77: ...304SS L 2 02 18650A 96417B STEM AIRCYL UPLOCK PRESS R 2 02 18650B 97362B STEM 2WAY AIRCYL BRAKE 7 88L A E 3 02 18660 CYLHEAD BRASS 2WAY AIRCYL F Q 3 02 02546 CYLHEAD SLIDESTEM R 3 06 20702E 91227B FLOW NOT ACTUATOR CYL HEAD S 4 02 02101 71334A CYLHEAD W TAPPED HOLE ALL 5 02 02105 91522A PISTON CUP WASHER STNLS STL S 5 02 02105B 92253B 2 38 ACYL BRASS PISCUP WASHR ALL 6 02 02194 93217B PISTONCUP DU...

Page 78: ...IGHT ALL 31 03 06308 70310C LEFTMOUNT BRAKE CYL ZINC LEFT ALL 32 02 02550 97437ABRKT AIRCYL RIGHT ZINC CAD RIGHT ALL 33 02 02547 LT BRACKET AIRCYL CAD LEFT ALL 34 02 02556 SUPPORT AIRCYL CADSTL ALL 35 27B2750L0T 01Z SPC RROLL 562ID 937L 048T ZNK ALL 36 15K206 HEXCAPSCR M5 8X40MM 18 8SS ALL 37 15G235F HXFNJAMNUT 9 16 12UNC2B ZINC GR2 ALL 38 15U280 01Z FL WASHER USS STD 1 2 ZNC PL D ALL 39 15G230 HX...

Page 79: ...Section 5 Door Assemblies 75 ...

Page 80: ... U S A BMP960041 97073V Sheet 1 of 2 Load Door Installation 72072TG1 BMP960041 97073V 1 of 2 NOTE Load Door Cosmetics Not Shown 1 SEE BMP960042 2 3 CYLINDER SHELLFRONT HOUSE COSMETICS 4 Adjustable Ring 5 6 7 8 11 13 10 9 12 13 14 15 16 17 18 SEE DETAIL A SEE DETAIL B SEE DETAIL A DETAIL A DETAIL B 76 ...

Page 81: ...2Z 72 LOAD DOOR ASS SLING CAKE all 2 27A685 FELT 1 2 X 1 1 4 SAE F 3 all 3 Y7 80195B 96467 7272 ADJ SEAL RING EXT MACH all 4 07 80393 95411C SIDE TOWER CNCT BRKT MNT TOP all 5 W7 80211 95207D WELD LOAD DOOR GUIDE TRACK all 6 W7 80211A 96463D WELD LD DR GUIDE TRACK RIGHT all 7 27A964 CABLE 3126 G N 6 all 8 07 80258B 95396C 7272 LOAD DOOR CYL BRACKET all 9 07 40935A 94517 UHMW PULLEY CABLE GUIDE PRE...

Page 82: ... components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Load Door Assembly BMP960042 97053V Sheet 1 of 1 ASSEMBLIES A A78SD007A 95382Z 72 LOAD DOOR ASS SLING CAKE COMPONENTS all 1 07 80203A 96043C 72 LOAD DOOR SLIDE all 2 02 09215 83096A DRGLASS 12 3 8DIA SS STAMPED all 3 07 50057 93251C RING SIGHGLASS LOAD DOOR all 4...

Page 83: ...0 Kenner LA 70063 0400 Litho in U S A BMP960043 97093V 1 of 2 BMP960043 97093V Sheet 1 of 2 Unload Doors Hinged shown Conveyor Discharge 72072TG1 Section A A INNER COVER OUTER COVER 12 13 8 4 5 9 10 11 Hinged Door Only 7 3 REQUIRED Hinged Door Only 4 5 6 8 2 4 3 A A 79 ...

Page 84: ...D STANDARD HINGED DOOR B G78SD002 92000Z 72 DRYER UNLOAD DOOR INSTAL CONVEYOR DISCHARGE COMPONENTS A 1 A78SD002A 93000Z 72 UNLOAD DOOR HINGED ASSY B 1 A78SD002 93143E 72 DRYER UNLOAD DOOR ASSY all 2 27C404 01Z AIR CYL 4 X4 5 X1 CLEVIS MT A 3 27C408 01Z AIR CYL 4 X8 X1 CLEVIS MT HINGED ONLY all 4 07 80162 92283D 72 DRY UNLD DR FLT SL PTECT A 5 07 80558 95123C 72 UNLD DR SEAL PROTECT S S B 5 07 8016...

Page 85: ...to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Discharge Shroud Hinged Door BMP960047 97101V Sheet 1 of 1 ASSEMBLIES A G78SD003 93000Z 72 UNLOAD SHROUD INSTALL COMPONENTS all 1 07 80140A 93357Z 72 UNLD SHROUD RIGHT HINGED all 2 07 80141A 93357Z 72 UNLD SHROUD LEFT HINGED all 3 07 80142A 96093...

Page 86: ...n to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Discharge Shroud Conveyor Discharge BMP960049 97103V Sheet 1 of 1 ASSEMBLIES A ZTPUL3J00A 7272 UNLD DOOR CONVEYOR DISCHR COMPONENTS all 1 07 80140 95357Z 72 UNLOAD SHROUD RIGHT all 2 07 80141 95357Z 72 UNLOAD SHROUD LEFT all 3 07 80142 95143Z 7...

Page 87: ...Section 6 Denim Processing 83 ...

Page 88: ... Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP960044 97093V Sheet 1 of 2 Unload Door Denim Discharge 72072TG1 BMP960044 97093V 1 of 2 A A 1 Section A A INNER COVER OUTER COVER 15 16 8 9 10 11 12 13 14 6 7 2 5 4 3 84 ...

Page 89: ...GE DOOR COMPONENTS all 1 A78RC002 93000Z 72 RECIRC UNLOAD DOOR ASSY all 2 W7 80163B 96107C 72 WELD UNLD DR LINK ARM all 3 07 80167 93143C 72 UNLD DR HINGE MNTNG BRKT all 4 07 80169 92323D 72 UNLD DR TOP SHIELD all 5 W7 80135 93426D WELD 72 UNLD DR LINK MNTNG all 6 W7 50047A 91347C LINKAGE ARM BASE BRKT WLMT all 7 27C404 01Z AIR CYL 4 X 4 5 X 1 CLEVIS MT all 8 27A682 FELT 3 8 X 1 SAE F 3 all 9 07 8...

Page 90: ...to components relate the parts list to the illustration Parts List Discharge Shroud Denim Discharge Door BMP960046 97097V Sheet 1 of 1 ASSEMBLIES none COMPONENTS all 1 07 80140 95357Z 72 UNLOAD SHROUD RIGHT all 2 07 80141 95357Z 72 UNLOAD SHROUD LEFT all 3 07 80726 95343Z 72 UNLD SHROUD REAR RECIRC all 4 07 80727 95343Z 72 UNLD SHROUD RITE RECIRC all 5 07 80727A 95343Z 72 UNLD SHROUD LEFT RECIRC a...

Page 91: ...r LA 70063 0400 Litho in U S A BMP960045 97106V Sheet 1 of 2 Denim Discharge Recirculation Duct Assembly 72072TG1 BMP960045 97106V 1 of 2 6 7 8 3 5 Damper is adjustable to one of seven fixed positions 1 3 USE 3 USE 3 4 PLACES 2 4 1 6 A A 9 VIEW A A RECIRCULATION DUCT DAMPER 87 ...

Page 92: ...ned to components relate the parts list to the illustration Parts List Recirculation Duct Assembly BMP960045 97106V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 1 A78RC001 93000Z 7272 RECIRC DUCT ASSEMBLY all 2 60E323 01Z HOSE DUCT 22 ID 5 FOOT all 3 27A093 HOSECLAMP 9 3 8 12 25 SS SCR all 4 W7 80718 96503D 72 RECIRC INLET BOX WELDMENT all 5 07 80721 95367C 7272 RECIRC DUCT RING AT DR all 6 W7 8071...

Page 93: ... Kenner LA 70063 0400 Litho in U S A BMP960035 97117V Sheet 1 of 2 Autolint Assemblies 72072TG1 BMP960035 97117V 1 of 2 VIEW A A 1 2 6 7 8 11 12 13 14 NOT SHOWN 16 3 4 5 17 23 18 19 19 20 19 19 A A 23 23 9 10 BLOW DOWN BLOW DOWN INLET DAMPER FILTER DOOR OUTLET DAMPER 89 ...

Page 94: ...TOLINT TRANS COMPONENTS B 1 W7 80318 95207D 7272 LINT SCREEN WLMT TOP all 2 27A682 FELT 3 8 X 1 SAE F 3 all 3 W7 80318A 95207D 7272 LINT SCREEN WLMT BOTM all 4 07 80382 95136D 7272 AUTOLINT SLIDE STRIP all 5 27A682 FELT 3 8 X 1 SAE F 3 all 6 07 80322 94517C 7272 AUTOLINT DOOR all 7 07 50074 87456B DOOR FRONT PANEL HINGE all 8 W7 80334 95207D WELD 7272 AUTLNT INLET DAMPR all 9 W7 80337 95207D WELD ...

Page 95: ...Y POSSIBLE TO TURN THE PISTON CUP AND WASHER ASSEMBLY AFTER TIGHTENING PISTON CAUP SHOULD APPEAR AS DHOWN IN DETAIL A TIGHTENING THE NUT TOO TIGHTLY CAUSES THE PISTON CUP TO EXTRUDE TO THE SHAPE SHOWN ON DETAIL B AND MAY CAUSE PISTON TO BIND IN CYLINDER NOTE NUT IS SELF LOCKING AND DOES NOT NEED TO BE CRAWN TIGHT TO LOCK ON AIR CYLINDER PISTON CUP AND WASHER INSTALLATION 1 18 2 8 14 15 28 30 4 27 ...

Page 96: ...all 7 02 02105B 92253B 2 38 ACYL BRASS PISCUP WASHR all 8 60C132 ORING 2 ID 3 16CS BUNA 70 DURO 329 all 9 02 02101 71334A CYLHEAD W TAPPED HOLE all 10 02 02550 72053A BRKT AIRCYL RIGHT ZINC CAD all 11 02 02547 LT BRACKET AIRCYL CAD all 12 02 02185 79237A WASHER PISTON CUP COMP LIMIT all 13 60C106 ORING 5 16ID 1 16CS BN 70 DURO 011 all 14 02 18650 96431B STEM 2 WAY AIRCYLINDER BRAKE all 15 60C110 O...

Page 97: ...Section 7 Gas Piping and Assemblies 93 ...

Page 98: ...RE EYE TRIPPED status light Wait two minutes then push Safety Reset FIGURES 1 and 2 Fireye Flame Control Reset FIGURE 3 and the Signal Cancel button on the dryer control panel to clear the error Observe the flame control lamps during the restart If the flame con trol fails to automatically reset press Fireye Reset immediately after the Opera tor control lamp illuminates before the alarm lamp illum...

Page 99: ...empty basket and main air at MIN 1 and in the order shown below Value Device Function Gauge Point Reference Point Setup Mode Main Valve Test Valve Modulating Gas Valve Pilot Firing Combustion Air Blower Main Blower Burner Minimum Fire Atmosphere Atmosphere Atmosphere Atmosphere Atmosphere Inlet Temperature on Display Atmosphere Atmosphere A B C D E E E OFF ON ON ON ON ON ON ON NO NO NO YES YES YES...

Page 100: ...tomatic RETURN TO AUTOMATIC 00 Selects the Setup Procedure SETUP PROCEDURE 12 Accesses Setup Mode A or the next mode in sequence Whenever the next setup mode is required the key stroke and resulting display will be shown in a box Ë For Quick Return to Run Mode From Setup Procedur etc Advances through each of the five setup modes Note however that the control requires waiting eight seconds in Mode ...

Page 101: ... not allow the clevis arm to strike the blower housing 3 Adjust the needle valve Q2 to achieve the value shown in FIGURE 7 Slowly turn the Main Air Pressure switch Z adjustment screw clockwise until the MAIN AIR LOW status light is ON Next turn the screw counter clockwise until the light goes OFF then again turn slowly clockwise until light just comes ON 4 After setting switch turn the needle valv...

Page 102: ...3 fully counter clockwise Slowly turn clockwise until value calculated from data in FIGURE 7 appears on control panel display as shown in FIGURE 14 After making an adjustment wait for the dryer display to settle Ë S tep 7 Setting High Gas Pressure Switch NOTE Set a replacement High Gas Pressure switch fully clockwise before installing then adjust as below 1 Attach one side of manometer high pressu...

Page 103: ...n the set value is reached 3 Open External Gas Shut off valve Y FULLY Ë S tep 9 Setting Burner Maximum Fire Propane only The caloric value of the propane in your area may differ from the propane the machine was teste d with resulting in a maximum flame at the burner that is too low or too high Adjust as follows 1 Fill the dryer with wet goods and open the Modulating Gas valve to 255 see Manual Mod...

Page 104: ... accesses the manual control panel for temperature damper and basket rotation TICHTOC LDA MVP BSPD XXX XXX X0X 0X XXXX Sets damper position Hold keys until damper position D 2 TICHTOC LDA MVP BSPD XXX XXX X2X XXX XXXX hold Closes Modulating Gas valve position Hold keys until MVP 000 TICHTOC LDA MVP BSPP XXX XXX X2X 000 XXXX The dryer will continue to fire at minimum fire MVP 000 until commanded to...

Page 105: ...ure switch L trips during this procedure turn the adjustment screw one turn clockwise then press Safety Reset and Signal Cancel 1 Connect one side of manometer high pressure side of differential pressure gauge to Low Gas Pressure Gauge point Q1 Low Gas Pressure switch L leave the other side open to atmosphere 2 Open Manual Test valve R fully 3 Adjust Main Gas regulator W to achieve value in FIGURE...

Page 106: ...alve Y fully then closing the valve while watching the manometer The Low Gas Pressure switch should trip when the set value is reached 3 Open External Gas Shut off valve Y FULLY Ë S tep 9 Setting Burner Maximum Fire Propane only The caloric value of the propane in your area may differ from the propane the machine was teste d with resulting in a maximum flame at the burner that is too low or too hi...

Page 107: ... B A78VG001 93000Z 72 GAS LINE ASSY C A78VG002 93000Z 72 GAS PIPING INLET END COMPONENTS all 1 96J517 03Z 2 GAS REG RV91 5 12 WC all 2 96S1500A ACTUATOR MODULATE V9055A1055 TAG all 3 96S1503A 00Z 2 VALVE ON OFF MOD UNIVERSAL all 4 96S1501 01Z ACTUATOR ON OFF V4055D1043 all 5 96S1503A 00Z 2 VALVE ON OFF MOD UNIVERSAL all 6 96G200CGA 01Z 2 X 2 GAS STOP VALVE STANDARD all 6 96G200 2 GAS STOP VAL W CK...

Page 108: ...Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP960053 97117V Sheet 1 of 2 Temperature Probes 72072TG1 BMP960053 97117V 1 of 2 View C View C View B View B View A View A 4 5 Within 2 3 Within 1 1 Within 1 1 2 3 4 4 5 104 ...

Page 109: ... which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Temperature Probes BMP960053 97117V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 1 30R0240P 06ZTHERMOSW FENWAL CLOSE 240F 240 DEGREES all 2 30R0225P 04ZTHERMOSW FENWAL CLOSE 225F 225 DEGREES all 3 30R0046PP 93506N DRYER T C 12 PROBE ASSY OUTLET PROBE all 4 3...

Page 110: ...106 ...

Page 111: ...Section 8 Water and Steam Piping and Assemblies 107 ...

Page 112: ...ponents relate the parts list to the illustration Parts List Water Schematic BMP960038 97043V Sheet 1 of 1 ASSEMBLIES A A75SM005 93000Z ASSY SPRINKLER MECH 1 VALVE B A75SM004 91283T CHANNEL SPRINK PIP ASSY 5858 COMPONENTS all 1 96D085WEXS 09Z BALVAL 1 BRZWATTSB6400SSZ1070SP all 2 60E087 02Z HOSE WATER 1 7092 100304 all 3 27A090S HOSECLAMP 11 16 1 5 SS 225 016 all 4 60E095A 02Z 1 1 4 AIR WATER DAY ...

Page 113: ...IC DAVIES 45H all 10 96D085WEXS 09Z BALVAL 1 BRZWATTSB6400SSZ1070SP all 11 09RM01209S 02ZCAPSW 9FT 180DEG ROLLER SILVER all 12 15K021A SOKCAPSCR 10 24UNCX1 LG S S all 13 07 50285 94287B SWITCH MOUNT SPACER PLATE all 14 15G126 01Z HXLOCKNUT NYLON 10 24 UNC SS NM all 16 07 50293 85177BSPRING 500 0DX4 00LGX 049EXT all 17 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 18 15G165 HXNUT 1 4 20UNC2BSAE ZC GR2 al...

Page 114: ...ll 43 07 50428 96343D SPRINKLER VALVE COVER DRYER all 44 15N162A TRUSMACSCR 1 4 20UNC2AX1 2 ZINC GR2 all 45 07 50436 88166B MANUAL TRIP HNDL 8 75 LONG all 46 15U185 FLATWASHER USS STD 1 4 ZNC PLT all 47 15U243 FLAWASHER 7 8ODX33 64IDX16GA ZINCPL all 48 96D085H01 LATCH LOK HDL WATTS 6LL HK all 49 5N1A05AG42 NPT NIPPLE 1X5 TBE GALSTL SK40 all 50 5SL1ENFA1A NPT ELBOW 90DEG 1 25X1 GALMAL 150 all 51 07...

Page 115: ... cross section which shows your ball valve example 1 1 2 bronze air operated See the parts list for the item number which represents your ball valve 1 1 2 bronze air operated would be item 10 on the parts list For valves that offer repair kits the internal parts are labled and marked as to which kit they are found in BK part of Ball Kit SK part of Stem Kit SSK part of Seat Seal Kit For the part nu...

Page 116: ... 07Z BALVAL 1 SS WATTS S8000 Z107 1 STAINLESS AIR OPERATED all 007BK 96V085BK BALL KIT WATTS 1 BALL RK Z107 all 007SK 96V085SK 02Z STEM KIT 1 WATTS 1 ST RK Z107 all 007SSK 96V085SSK 02Z REPKIT 1 BALVAL 1SSK 02 KK Z107 all 8 96D086WEXS 08Z BAVAL 1 1 4BRZ WATS B6400SSZ107 1 1 4 BRONZE AIR OPERATED all 008BK 96V086BK BALL KIT WATTS 1 25 BALL RK Z107 all 008SK 96V086A7SK 02Z STEMKIT 1 25 1 5 ST RK Z10...

Page 117: ...Section 9 Pneumatic Piping and Assemblies 113 ...

Page 118: ...OOR WHEN NO LINT REMOVAL PRESSURE IS APPLIED TO AIR ON ACTUATOR ON SHUTTLE RAIL TO STOP SHUTTLE IN FRONT OF DRYER WHEN PILOT IS ENERGISED CLOSED OPEN CLOSED OPEN OPEN CLOSED OPEN CLOSED OPEN CLOSED CLOSED OPEN OPEN CLOSED INLET DAMPER FILTER DOOR OUTLET DAMPER TOP CYLINDER BOTTOM CYLINDER TANK HOLDS AIR PRESSURE TO PREVENT UNLOAD DOOR FROM OPENING AND DUMPING GOODS IF POWER IS LOST PRESSURE IS APP...

Page 119: ...BLIES A AVA612DT24 85382Z AIRVALASSY DRYER 24V COMPONENTS all 1 51T020 STRAINER T 1 4 ANCHOR 101ST 4 all 2 30N601 1 2 AIRLINE FILTER PH 07F35AC all 3 96TDC2AA24 04Z 1 2 N C 2WAY 24V50 60C VALVE all 4 X3 01507A 88462 MANIFOLD BLOCK MACH 12PORTS all 5 03 LF110K 90363C LOCK BAR VALVE SET 22STATION all 6 96R301A37 05Z 1 8 AIRPILOT 3W NC 120V50 60 NORMALLY CLOSED all 7 96R302A37 06Z 1 8 AIRPILOT 3W NO ...

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