Milnor 30015T6X Service Manual Download Page 58

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Pellerin

Milnor

Corporation

Pellerin

Milnor

Corporation

Box

400,

Kenner

70063-0400

Litho

U.S.A.

Item

Part

Number

Description

Comments

Used

Find

the

correct

assembly

first,

then

find

the

needed

components.

The

item

letters

(A,

etc.)

assigned

assemblies

are

referred

the

"Used

In"

column

identify

which

components

belong

assembly

The

item

numbers

(1,

etc.)

assigned

components

relate

the

parts

list

the

illustration.

Item

Part

Number

Description

Comments

Used

Parts

List,

cont.—Main

Bearing

Parts

List—Main

Bearing

BMP120025/2014155B

(Sheet

---------------------------------------------------------------------ASSEMBLIES------------------------------------------------

------------------

A33

09903

BEARING

ASSY

MAIN

3022V6

A33

09903V

BEARING

ASSY

MAIN

VIT

3022V6

-------------------------------------------------------------------COMPONENTS--------------------------------------------------

----------------

all

15H089S

SPRINGPIN

1/8"DIA

5/8"

LONG

all

02294A

SHAFT

KEY

3/8

all

13143

SEALSLEEVE=SWE-1/SWE

all

15B080

HEXCAPSCR

5/16

X1+1/4

SS-18-8

all

60C151

ORING

3+7/8ID1/8CS

BUNA70#241

all

54A915916

TIM#JLM710949C/JLM710910-2.5"BORE

all

13103T

MACH=MAIN

SHAFT

30VRJ

all

03573U

MACH=BEARING

HOUSING,

3022

all

03659T

HOUSE=SEAL+BRG

30M,V6

all

15K092B

HEXFLGSCR

3/8-16X1

GR8

WITH

242

TCH

all

15U152A

TWSHR

.680OD,.375ID,.0625T

all

24S048AAA

SEAL

1.625X2.375X.375

CS/BUNA

all

54A307308

TIM

M80201

2-24/M802048=1.625

all

24S052A

SEAL

2.559X3.55X.315

CR#25430

24S053

SEAL

2.625X3.625X.437#10051L5

24S053V

SEAL

2.625X3.625X.437#10050H5L

VIT

all

13144T

HOLDER=DHAFT

SEAL

3022V6

all

27A253

PLUG

FOR

1/2BOL

THOLE

CAPLUG

all

03324

SHIM=.003

CRS

REEN

3022V8

all

03323F

HOLE

SHIM=.003

CRS

REEN

all

03323G

HOLE

SHIM=.005

CRS

BLUE

all

03323K

HOLE

SHIM=.020

CRS

HITE

all

20C007H

THDLK

REMVBL-#24221

all

20C01

RET

AIN

CMPD

ADH

LCT#60905

.5CC

all

20C006P

PRIMER-N

#7649

LCT#21348-4

all

20C009

THRDLKSEAL

LCT#27731

50CC

all

5N0E03ABE2

NPT

NIP

1/4X3

TBE

BRASS

STD

all

5SCC0EBE

NPT

COUP

1/4

BRASS

125#

W/HEX

all

5SL0EBEC

NPTELB

90DEG

1/4

BRASS125

all

27A043A

HOSECLAMP

.562"DIA.SPRG#HC9STZD

all

60E005P

PVC

TUBING

1/2"ID

5/8"OD

all

27A106

CORK

SIZE

XXX

E=1

all

51P013

PLUG

HXCNTRSUNK

1/4"BRASS

all

5N0E01KBE2

NPT

NIP

1/4X1.5TBE

BRASS

STD.

all

5SP0EFFSSM

NPT

PLUG

1/4

SQSLDMAGNET

BLKST

all

5N0E05AG42

NPT

NIP

1/4X5

TBE

ALSTL

SK40

Main

Bearing

30015VRJ

30022VRJ

Summary of Contents for 30015T6X

Page 1: ...0V8ZBE 2019066A Publishing System TPAS2 Access date 02 08 2019 Document ECNs Latest Service 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ......

Page 3: ...d Maintenance 28 Torque Requirements for Fasteners BIUUUM04 20180109 37 2 Drive Assemblies 38 Drive Chart 30015T6X 30022T6X BMP140003 2014155A 39 Drive Chart BMP140025 2016434A 40 Motor Mount BMP140004 2016434A 43 3 Cylinder Shell and Bearing Assemblies 44 Cylinder Shell Bearing and Console Installation 30015T6X 30022T6X BMP140027 2015074B 47 Main Bearing 30015T6X 30022T6X BMP140026 2014155A 50 Cy...

Page 4: ... 2017426A 86 Drain with Bypass BMP160023 2016434A 88 Drain Installation BMP110056 2014155A 90 3 Inch Electric Drain Valve BMP920017 2014155A 91 7 Control and Sensing Assemblies 92 Vibration Safety Switch Adjustments MSSMA408BE 199273BV 94 Vibration Safety Switch BMP140032 2014155A 95 Level Sensing 30015T6X 30022T6X BMP170011 2018484A 96 Level Sensing 30015VRJ V8Z VZZ 30022VRJ V8Z VZZ BMP100045 201...

Page 5: ...ical attack are not covered by this warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previous...

Page 6: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 7: ...emarks AutoSpot GreenTurn Milnor PulseFlow CBW GreenFlex MilMetrix PurePulse Drynet Hydro cushion MilTouch Ram Command E P Express Linear Costa Master MilTouch EX RecircONE E P OneTouch Linear Costo Miltrac RinSave E P Plus Mentor MultiTrac SmoothCoil Gear Guardian Mildata PBW Staph Guard End of document BNUUUU02 BNUUUU02 2017285A BNUUUU02 0000158094 A 3 7 13 17 1 53 PM Released 3 ...

Page 8: ...ed to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such ...

Page 9: ...ded on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Milno...

Page 10: ...tes and use them in an emergency to stop machine motion Know the location of the main machine disconnect and use it in an emergency to remove all electric power from the machine WARNING 4 Crush Hazards Contact with the turning cylinder can crush your limbs The cylinder will repel any object you try to stop it with possibly causing the object to strike or stab you The turning cylinder is normally i...

Page 11: ... box Do not unlock or open electric box doors WARNING 10 Entangle and Crush Hazards Guards covers and panels Operating the machine with any guard cover or panel removed exposes moving components Do not remove guards covers or panels 4 1 2 Hazards Resulting from Damaged Mechanical Devices WARNING 11 Multiple Hazards Operating a damaged machine can kill or injure personnel further damage or destroy ...

Page 12: ...r is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding sta...

Page 13: ...ty to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation poured as to become monolithic with the floor slab may be required Support pilings may even be required if the subsoil itself is springy i e if its resonant frequency is near the operating speed of the ma...

Page 14: ...r structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installations and is equally applicable to flexibly mounted washer extractors as well as to rigid models installed either directly on a floor slab o...

Page 15: ...tor and routine maintenance guides for customer use Milnor dealer manuals for installing commissioning and servicing the machine are also available from the Milnor Parts department B2TAG88005 This carefully built product was tested and in spected to meet Milnor performance and quality standards by identification mark of tester B2TAG94081 Motor must rotate in this direction On single mo tor washer ...

Page 16: ...ater that goes into the supply compartment or pumped chemical manifold to flush chemicals into the machine B2T2003001 Hold the side of the connection stationary with a wrench as you tighten the connection with another wrench Other wise you may twist components such as valves damaging them End of document BNWOAI02 Installation Tag Guidelines 12 ...

Page 17: ...ips with safety operator and routine maintenance guides for customer use Milnor dealer manuals for installing commissioning and servicing the machine are also available from the Milnor Parts department B2TAG88005 This carefully built product was tested and in spected to meet Milnor performance and quality standards by identification mark of tester B2TAG93013 This bearing housing was lubricated at ...

Page 18: ... B2T2001016 Flushing water connection This is the water that goes into the supply compartment or pumped chemical manifold to flush chemicals into the machine B2T2003001 Hold the side of the connection stationary with a wrench as you tighten the connection with another wrench Other wise you may twist components such as valves damaging them B2T2004027 Steam connection Optional End of document BNWOAI...

Page 19: ...rous Chemical Supplies and Wash Formulas Some examples that can cause damage are a very high concentration of chlorine bleach a mixture of acid sour and hypo chlorite chemical supplies examples chlorine bleach hydrofluosilicic acid that stay on the stainless steel because they are not quickly flushed with water The book Textile Laundering Technology by Charles L Riggs gives data about correct chem...

Page 20: ...Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P Pump T Chemical tank S The siphon occurs above here Liquid in the gray parts of the chemical tube and tank can go in the machine Prevent Damage from Chemical Supplies and Chemical Systems 16 ...

Page 21: ...ay areas can go in the machine 2 Equipment and Procedures That Can Prevent Damage BNUUUR02 R02 0000160545 A 2 A 8 8 30 17 3 28 PM Released Use the chemical manifold supplied There is a manifold on the machine to attach chemical tubes from a chemical pump system The manifold has a source of water to flush the chemical supplies with water Prevent Damage from Chemical Supplies and Chemical Systems 17...

Page 22: ...er If the liquid that stays in the tube between the pump and the machine can flow in the machine flush the tube with water after the pump stops Put the chemical tube fully below the inlet It is also necessary that there is no pressure in the chemical tube or tank when the system is off Figure 4 A Configuration that Prevents Flow in the Machine When the Pump is Off if the chemical tube and tank hav...

Page 23: ...u do maintenance on the chemical pump system Use the correct components Make sure that all connections are the correct fit Make sure that all connections are tight End of document BNUUUR02 Prevent Damage from Chemical Supplies and Chemical Systems 19 ...

Page 24: ...e placard immediately If the placard is aluminum the mounting holes are on the machine Use self tapping screws If the placard is vinyl put the placard in the approximate location shown Safety Placards and Locations 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ Front View 30015 30022VRJ 30015 30022V8Z Rear View Front View 30015 30022T6X T6X Right View Left View 20 ...

Page 25: ...assigned to components relate the parts list to the illustration Parts List Safety Placards and Locations PELLERIN MILNOR CORPORATION Page 2 2 BMP140008 2016434A Safety Placards and Locations COMPONENTS all 10 01 10635B NPLT HAZ CENTER FNT RIDGID TCATA all 20 01 10375B NPLT ELEC HAZARD SMALL TCATA all 30 01 10375C NPLT E HAZARD SM VERTCL TCATA all 40 01 10689A NPLT BELT HAZARD SM TCATA all 50 01 1...

Page 26: ...s aluminum the mounting holes are on the machine Use self tapping screws If the placard is vinyl put the placard in the approximate location shown Safety Placards and Locations ISO 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ ISO Placards are shown on this page 10 10 20 30 50 40 Front View 30015 30022VRJ 30015 30022V8Z Rear View Front View 30015 30022T6X T6X Right View Left View 22 ...

Page 27: ... belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placards and Locations PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS all 10 01 10635Y NPLT HAZ CENTER FNT RIDGID ISO all 20 01 10375A NPLT VDE VOLTAGE WARN 1 25 all 30 01 10375 NPLTE WARNING 2X2 BMP140009 2016434A Safety Placards and Locations ISO 30015T6X VRJ V8Z ...

Page 28: ...ELLERIN MILNOR CORPORATION Figure 1 Front View BMP140005 2018155A Guards Covers 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ T6X Controls shown 1 2 13 14 15 16 Side Brackets 17 Extrusion applied to these edges 13 24 ...

Page 29: ...PORATION Figure 2 Rear View Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Rear belt guard 4 5 6 4 places 2 3 10 Dust Cover within 12 7 8 8 places 11 11 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ BMP140005 2018155A 25 ...

Page 30: ...INST GUARDS COVERS30V8 VRJ DUAL DRN 3015 3022T6X VRJ V8Z WITH DUAL DRAIN OPTION COMPONENTS all 1 02 04548E FRONT COSMETIC COVER 3022 SHORT BASE all 2 AGS30003 TOP COVER ASSY 3022V8 A 3 AGS30004 BELTGUARD ASSY 3022V8 B 3 AGS30004A 30V8Z VRJ REAR BELT GUARDS ASSY DUAL DRAIN all 4 17N070AP RETAIN NUT S10222 27 all 5 15K092Z HEXFLGSCR 3 8 16X1 GR5 ZINC all 6 12P1ARHP1 PLUG PRY OUT 875 HEYCO 3083 all 7...

Page 31: ...Service and Maintenance 1 27 ...

Page 32: ...ASTM A307 and stainless steel B Grade BC ASTM A354 C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values These tables give the standard dimension grade threadlocker and torque requirements for fasteners frequently used on Milnor equipment Note 1 Data from the Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Fasteners Made of Carbon Steel 1 1...

Page 33: ... 569 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 28...

Page 34: ...7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 491 655 1102 1470 1787 2382 1564 2085 1 3 8 x 12 559 758 1254 1672 2034 2712 1 1 2 x 6 652 870 1462 1982 2371 3161 2075 2767 1 1 2 x 12 733 994 1645 2194 2668 3557 1 1 2 With a Threadlocker Table 5 Threadlocker by the Diameter of th...

Page 35: ...25 34 22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Val...

Page 36: ...Apply LocTite 277 Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 ...

Page 37: ...1 4 x 7 546 740 523 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 2 Fire Hazard Some solvents and primers are flammable Use threadlocker and primers with sufficient airflow Do not use flammable material near ignition sources 1 Clean all threads with a wire brush or a different tool 2 Remove the grease fro...

Page 38: ...ten the bolt to the value shown in the correct table Table 5 to Table 11 3 2 Through Holes 1 Put the bolt through the assembly 2 Apply the threadlocker only to the bolt thread area that will engage the nut 3 Tighten the bolt to the value shown in the correct table Table 5 to Table 11 Figure 3 Through Hole Application Legend A No threadlocker here B Apply the threadlocker to this area x Nut depth 3...

Page 39: ...Requirements for Fasteners PELLERIN MILNOR CORPORATION Figure 4 Disassembly Apply Heat to a Small Area Legend A How to apply heat to a small fastener B How to apply heat to a large fastener End of BIUUUM04 35 ...

Page 40: ......

Page 41: ...Drive Assemblies 2 37 ...

Page 42: ...which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drive Chart GDB30009 3022T6X DRIVE BASE INSTALL REFERENCE COMPONENTS all 1 56190R3SF VPUL 3G3V19 0 SF all 2 56VR075XB3 WEDGE COG BAND 3R3VX750 EA 1 BELT all 3 56Q1KSF 1 1 2 BUSH VPUL QD TYPE SF all 4 560260R3JA VPUL 3G3V2 60 QD TYPE JA all 5 56Q1CJA 1 1 8 BU...

Page 43: ...omponents belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drive Chart ASSEMBLIES A D33 02862 DRIVE CHART 3022V8 B GDB30008 3022V8 DRIVE BASE INSTALL COMPONENTS all 1 561825B2SD VPUL 2B18 25 SD MTO all 2 56VB073XM2 VBELT BX73 EA 1BELT all 3 56Q1KSD 1 1 2 BUSH VPUL QD TYPE SD all 4 56030B2H VPUL 2B3 0 A2 6 2BK32H OR EQUAL a...

Page 44: ... 4 4 6 7 9 6 7 6 7 PELLERIN MILNOR CORPORATION Page 1 2 PELLERIN MILNOR CORPORATION Motor Mount 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ 5 2 6 7 1 11 13 14 15 4 places 8 9 10 10 10 12 BMP140004 2016434A 40 ...

Page 45: ...4256 PLATE MOTOR MNT 3022S4 A 2 02 04554 BRKT MOTOR MOUNT 3015 22T6X BC 2 02 04551 BRKT MOTOR MOUNT 3022V8 all 3 02 04258 SHAFT MOTOR MOUNT 3022S4 all 4 54E226 FLBRNYL 3 4 X1 X1 EA 1 FLGBRG all 5 54JH10750C SHFTCOLLAR 3 4 CLPTYP SGLSPLT all 6 15K153H INDHEXFLGSCR1 2 13X1 1 4GR8ZN W LOCTITE all 7 15G222B HEXFLGNUT 1 2 13 ZINC SERRATED A 8 02 19288A BRACKET SPRING MOUNT 1 93X2 25 BC 8 02 19288 BRACK...

Page 46: ......

Page 47: ...Cylinder Shell and Bearing Assemblies 3 43 ...

Page 48: ...140027 2015074B Sheet 1 of 3 Cylinder Shell Bearing and Console Installation Shell to Frame Alignments Bolts 2 places Rear Shell to Console Mounting Bolts 4 places CONSOLE STAR PLATE SHELL CYLINDER SHELLFRONT BEARING Push Off Holes Plugged 3 places 14 15 16 17 1 2 3 4 5 6 7 9 10 10 9 8 12 12 11 28 29 30015T6X 30022 T6X 44 ...

Page 49: ... 7 7 C C 23 22 6 Shell Star plate Bearing Console Cross section Installed bearing Detail C C Star plate Detail A A Detail B B Shell front Cylinder 18 19 20 21 17 14 17 18 19 25 23 7 26 27 12 4 places 6 places 4 places 22 B B A A BMP140027 2015074B Sheet 2 of 3 Cylinder Shell Bearing and Console Installation 30015T6X 30022 T6X 45 ...

Page 50: ...ACER 2 3 4 SQ A 5 ACA3015R02 WLMT ROBO CYL 3015 B 5 ACA3022R02 WLMT ROBO CYL 3022H X RETRO C 6 W2 04554H 3015 T6X SHELL WELDMENT SH0RT BASE D 6 W2 04554E 3022T6X SHELL WELDMENT all 7 W2 04529A FRAME BASE WLMT 30T6X all 8 17R024A08K THREADED ROD 5 8 11 X 8 5 ZNCPLG all 9 15U314 FLATWASHER USS STD 5 8 ZNC P all 10 15G238C HEXFLGNUT 5 8 11 ZINC SERRATED all 11 15D119 HXTAPSCR 1 2 13X4 GR5 ZNC FTL all...

Page 51: ...re you tighten the fasteners C Apply primer and adhesive to the rear bearing cup and holder housing D Clean the shaft and inner sleeve Make sure that they are clean and free from oil Apply adhesive to the shaft then apply the sleeve Make sure of a bond on a minimum of 75 of the surface E Pack grease between these two seals during assembly F Item 12 is not shown These plugs are used temporarily to ...

Page 52: ...IN 1 8 DIA X 5 8 LONG all 2 02 02294A SHAFT KEY 3 8 X 3 8 all 3 02 13143 SEALSLEEVE SWE 1 SWE all 4 15B080 HEXCAPSCR 5 16 X1 1 4 SS 18 8 all 5 60C152D ORING 4 1 2 1 8CS BUNA 246 all 6 54A126 BALLBEAR 65MM ID 2 56 ID SKF 6213 2Z all 7 X2 13106A 3015 22T6X 3015VRJ MAIN SHAFT MACH all 8 X2 03573Y 3015 22T6X 3015VRJ BEARING HOUSING MACH all 9 54A125 BALLBEAR 40MM ID 2 56 ID SKF 6308 2Z all 10 24S053 S...

Page 53: ...elong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Main Bearing PELLERIN MILNOR CORPORATION Page 3 3 all 15 17B021 INTRETRING 120MM all 16 20C011B RETAIN CMPD ADH LCT 60905 5CC all 17 20C006P PRIMER N 7649 LCT 21348 4 all 18 20C009 THRDLKSEAL LCT 27731 50CC all 19 5N0E03ABE2 NPT NIP 1 4X3 TBE BRASS STD BMP140026 2014155A Main...

Page 54: ...2016434B Sheet 1 of 3 Cylinder Shell Bearing and Console Installation Shell to Frame Alignments Bolts 2 places Rear Shell to Console Mounting Bolts 4 places CONSOLE STAR PLATE SHELL CYLINDER SHELLFRONT BEARING Push Off Holes Plugged 3 places 14 15 16 17 1 2 3 4 5 6 7 9 10 10 9 8 12 12 11 28 29 30015VRJ V8Z 30022 VZZ VRJ V8Z VZZ 50 ...

Page 55: ...r plate Bearing Console Cross section Installed bearing Detail C C Star plate with bearing housing rear support Detail A A Detail B B Shell front Cylinder 18 19 20 21 17 14 17 18 19 25 23 30 7 26 4 places 6 places 4 places 26 12 22 B B A A BMP140006 2016434B Sheet 2 of 3 Cylinder Shell Bearing and Console Installation 30015VRJ V8Z 30022 VZZ VRJ V8Z VZZ 51 ...

Page 56: ...OBO CYL 3022H X RETRO CD 6 W2 04554G 3015VRJ V8Z SHELL WELDMENT 3015VRJ V8Z VZZ EF 6 W2 04554F 3022VRJ V8Z SHELL WELDMENT 3022VRJ V8Z VZZ all 7 W2 04529H WLMT BASE FRAME 30VZ 10 HOLE BASE all 8 17R024A08K THREADED ROD 5 8 11 X 8 5 ZNCPLG all 9 15U314 FLATWASHER USS STD 5 8 ZNC P all 10 15G238C HEXFLGNUT 5 8 11 ZINC SERRATED all 11 15D119 HXTAPSCR 1 2 13X4 GR5 ZNC FTL all 12 15G222B HEXFLGNUT 1 2 1...

Page 57: ... the shaft and inner sleeve Make sure that they are clean and free from oil Apply adhesive to the shaft then apply the sleeve Make sure of a bond on a minimum of 75 of the surface E Pack grease between these two seals during assembly F Item 17 is not shown These plugs are used temporarily to prevent dirt from entering unfilled holes Vent B B Vent C C Leak off from Seals 39 B B A A C C 2 1 3 16 B 5...

Page 58: ...SEAL BRG 30M V6 all 10 15K092B HEXFLGSCR 3 8 16X1 GR8 ZN WITH 242 PATCH all 11 15U152A FLTWSHR 680OD 375ID 0625T all 12 24S048AAA SEAL 1 625X2 375X 375 CS BUNA all 13 54A307308 TIM M802011 2 24 M802048 1 625 all 14 24S052A SEAL 2 559X3 55X 315 CR 25430 A 15 24S053 SEAL 2 625X3 625X 437 10051L5 B 15 24S053V SEAL 2 625X3 625X 437 10050H5L VITON all 16 X2 13144T HOLDER DHAFT SEAL 3022V6 all 17 27A253...

Page 59: ...using D Clean the shaft and inner sleeve Make sure that they are clean and free from oil Apply adhesive to the shaft then apply the sleeve Make sure of a bond on a minimum of 75 of the surface E Pack grease between these two seals during assembly F Item 15 is not shown These plugs are used temporarily to prevent dirt from entering unfilled holes B B View B B A A D D C C 1 2 3 4 22 5 6 7 8 9 B 10 1...

Page 60: ...MPONENTS all 1 15H089S SPRINGPIN 1 8 DIA X 5 8 LONG all 2 02 02294A SHAFT KEY 3 8 X 3 8 all 3 02 13143 SEALSLEEVE SWE 1 SWE all 4 15B080 HEXCAPSCR 5 16 X1 1 4 SS 18 8 all 5 60C152D ORING 4 1 2 1 8CS BUNA 246 all 6 54A311312 FAG 33213 CUP CONE 65MM BORE 120MM O D EA SET 2 56 BORE all 7 X2 13106 MACH MAIN SHAFT 3022V8 all 8 X2 03573X MACH BEARING 3022HS W STARPLATE all 9 X2 03659W HOUSE SEAL BRG 302...

Page 61: ...all 14 X2 13144W HOLDER SHAFT SEAL 3022V8 all 15 27A253 PLUG FOR 1 2BOLTHOLE CAPLUG 4 all 16 15K108 SKCPSC 3 8 16 UNC 3X1 BLK all 17 15U152A FLTWSHR 680OD 375ID 0625T all 18 02 03324 SHIM 003 CRS GREEN 3022V8 all 19 02 03324A SHIM 005 CRS BLUE 3022V8 all 20 02 03324D SHIM 020 CRS WHITE 3022V8 all 21 02 03324E SHIM 050 CRS CLEAR 3022V8 all 22 20C007H THDLK REMVBL 24221 all 23 20C011B RETAIN CMPD AD...

Page 62: ......

Page 63: ...Door Assemblies 4 59 ...

Page 64: ...A 4 1 2 3 5 6 B A A B 7 16 6 places 23 24 23 24 25 26 25 26 21 21 22 5 13 14 15 13 14 15 Door Installation Add or remove shims till the door locks properly and seals Hinge Door Lock Cover 8 10 12 6 places 27 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ Door Assembly and Installation BMP110049 2017036A 1 3 60 ...

Page 65: ...ated Install the gasket into the door before installing the glass Observe the location of the rubber seal joint line and adjust if necessary While installing the glass into the rubber seal ensure that no silicone is exposed on outer surface of the rubber seal 8 9 10 11 12 5 7 16 11 10 9 8 4 4 25 26 17 18 19 19 18 21 23 24 25 26 22 C C D D Ensure that the gasket joint is at top dead center Door Gla...

Page 66: ...022V8 all 8 15K052 HXCAPSCR 5 16 18UNC2AX3 4 SS18 all 9 15G188 HEXLOKNUT 5 16 18 BRASS all 10 15U246 FLATWASHER 1 ODX25 64IDX1 8 30 all 11 15G190 HEXFINJAMNUT 5 16 18NC2 SS18 8 all 12 15G192 HXCPNUT 5 16 18UNC2SS18 8 9 16 all 13 17S2500A DOUBLE END 1 4 20X1 1 8 STUD 1 4 ONE END AND 3 4 ONE END CS all 14 15U185 FLATWASHER USS STD 1 4 ZNC P all 15 15G180 HEXNUT 1 4 20 BRASS all 16 15K017 BUTSOKCAPSC...

Page 67: ...SEE DETAIL C SEE DETAILS A B 1 DOOR CLOSED SWITCH PELLERIN MILNOR CORPORATION Figure 1 Components BMP130002 2016434A Door Lock Mechanism MCR27E5 MWR27E5 3015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ MWF27J8 MWF27Z8 30022X8R 36021V5Z 36021V7Z 36026V5Z 36026V7Z 42026V6Z 42030V6Z 63 ...

Page 68: ...TO BE ON 3 16 MINIMUM CLEARANCE DETAIL C DOOR CLOSED SWITCH MEASURE THIS WHILE THE SLIDER IS DOWN Figure 2 Slider and Settings Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Door Lock Mechanism MCR27E5 MWR27E5 3015T6X VRJ V8Z 30022T6X VRJ V8Z MWF27J8 MWF27Z8 30022X8R 36021V5Z 36021V7Z 36026V5Z 36026V7Z 42026V6Z 42030V6Z BMP130002 2016434A 64 ...

Page 69: ...he item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Door Lock Mechanism PELLERIN MILNOR CORPORATION Page 3 3 COMPONENTS All 1 98CMCR0971 DOOR INTERLOCK ASSY V8Z VRJ MILNOR ASSY A33 03226B All 2 X2 03306A MACH GAGE DR LOCK SWITH MCR Door Lock Mechanism MCR27E5 MWR27E5 3015T6X VRJ V8Z 30022T6X VRJ V8Z MWF27J8 MWF27Z8 30022X8R 36021V5Z 36021V7Z 36026V...

Page 70: ... IFB Door Handle and Lock Actuator Figure 1 Door Handle and Lock Actuator Detailed views Legend A Top B Detailed view CC Cross Section D Detailed view E instances 4 F Torsion spring G Flange bearing H Bolt I Thrust washer J Retainer ring K Do not open the ring more than necessary to get it on the shaft L Spring M Roller ball N Retainer 66 ...

Page 71: ... to remove the handle assembly When you remove or add shims always start with the thinnest shim N2 Make a notch as shown N3 Put in the machine screw Put the eye of the torsion spring on the screw then put the flat washer lock washer and nut on the screw to hold the eye Tighten the nut N4 Put the free end of the spring into this hole P The shim with the added notch Q Rear view R Inside view S Detai...

Page 72: ...n the Item column The components for your machine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components 1 98CMCR0925 Assembly all 2 20C007 Adhesive all 3 02 04192 Shim 023 all 4 02 04192A Shim 015 End of BIIFBM13 68 ...

Page 73: ...Chemical Supply Devices 5 69 ...

Page 74: ...NOR CORPORATION Figure 1 Exploded View BMP140007 2016434A Soap Chute 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ HOUSING GASKET Items 10 11 12 Fasten splash guard assembly to plastic housing 4 places 1 5 15 14 3 4 12 10 11 1 7 13 14 1 6 9 00A 2 SHELL 70 ...

Page 75: ... 03130 BRACKET PLASTIC SOAP INLET all 2 02 03304D GASKET SOAPCHUTE 1 8 EPDM BL all 3 02 03589I PLASTIC SHELLSIDE SOAP INLET all 4 02 03589T BACKING RING PLSTC CHEM INLT all 5 02 03594 GUARD SOAP CHUTE CWU all 6 02 03595 PIN SOAP CHUTE HINGE CWU all 7 02 03630A SPLASH GUARD SOAP CHUTE All 9 02 03593 89432B LID SOAPCHUTE CWE TY304 SS all 10 15N133 RDMACSCR 10 24UNCZA X5 8 SS18 all 11 15U160 LOCKWASH...

Page 76: ...e 1 30015T6X and 30022T6X Page 1 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Peristaltic Supply Inlets 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ Peristaltic Supply into the Shell To the Shell Back 1 22 21 2 4 15 5 3 16 17 18 19 20 6 7 6 7 23 24 BMP140031 2016434A 72 ...

Page 77: ...Air Gap Vent 5 2 3 6 7 4 To the Shell Back 22 21 2 4 15 1 3 16 17 18 19 20 6 7 Figure 2 30015 and 30022VRJ V8Z VRJ V8Z Peristaltic Supply Inlets Peristaltic Supply into the Shell 10 13 8 9 11 12 14 14 6 7 5 24 23 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ 73 ...

Page 78: ...WATER INLET 30 all 5 51PB0GNA 3 8 PVDF THRD PLUG all 6 27A090S HOSECLAMP 13 16 1 5 SS 64016B all 7 60E010 TUBINGPOLYBRAID 1 X1 312 AB 8 60E006C PVC TUBING NYL REINF 5IDX 75OD AB 9 27A040 HOSECLAMP 7 16 25 32SS W SCREW AB 10 51E510N HOSEADP 1 2 HX11 16 W NUT NYL A 11 60E008A TUBINGNYLREINF 75 IDX1 025 OD A 12 27A044S HOSECLAMP 11 16 1 25SSCR 64012 A 13 51E513N HOSEADPT3 4 HX11 16 W NUT NYL all 14 5...

Page 79: ...Water and Steam Piping and Assemblies 6 75 ...

Page 80: ...Water for Supply Hot and Cold Water Inlet Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 1 2 3 4 5 6 7 8 7 8 7 8 BMP140029 2014155A Duo in Water Valve Assembly 30015T6X 30022T6X 9 9 7 8 76 ...

Page 81: ...Water Valve Assembly PELLERIN MILNOR CORPORATION Page 2 2 ASSEMBLIES A SA 33 056B 30T6X DUO IN WATER VALVE ASSY COMPONENTS all 1 W2 30088 3022T6X DUO IN H20 MNT WLMT all 2 51E513A 3 4 MHX1 4 FP PARKER 78GH 12 4 all 3 5N0E03KBE2 NPT NIP 1 4X3 5 TBE BRASS STD all 4 27A0050 CLP RGDSTL COND PS1100 1 2 all 5 96P058A71 1 4 NPT X 1 8 ORIFICE 240V 5 6 BURKERT all 6 51E507 HOSESTEM BRASS 1 4MPX1 2HOSEID al...

Page 82: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 6 7 14 15 BMP140030 2014155A Brass Water Valves 30015VRJ 30022VRJ 1 2 8 8 3 9 10 11 11 16 17 5 13 4 12 6 7 14 15 78 ...

Page 83: ... 12 4 all 3 5N0E03KBE2 NPT NIP 1 4X3 5 TBE BRASS STD all 4 96P058A71 1 4 NPT X 1 8 ORIFICE 240V 5 6 BURKERT all 5 51E507 HOSESTEM BRASS 1 4MPX1 2HOSEID all 6 60E006C PVC TUBING NYL REINF 5IDX 75OD all 7 27A040 HOSECLAMP 7 16 25 32SS W SCREW all 8 51E513B 3 4 MHX1 2 FP PARKER 80GH 12 8 all 9 5N0K05ABE2 NPT NIP 1 2X5 TBE BRASS STD all 10 5N0K06ABE2 NPT NIP 1 2X6 TBE BRASS STD all 11 27A0050 CLP RGDS...

Page 84: ...RIN MILNOR CORPORATION 5 6 7 8 10 12 13 13 14 14 11 7 15 7 15 12 3 4 PELLERIN MILNOR CORPORATION 1 2 9 9 3 4 10 11 7 15 7 8 See BMP140031 16 17 18 19 BMP100041 2014155A Brass Water Valve Assembly 30015V8Z 30022V8Z 80 ...

Page 85: ...RASS STD all 4 27A0650CLP TUBING CLP 1 2 OD PS1200 1 2 all 5 96P058A71 1 4 NPT X 1 8 ORIFICE 240V 5 6 all 6 51E507D HOSESTEM BRASS 1 4MPX5 8HOSEID all 7 27A044S HOSECLAMP 11 16 1 25SSCR 64012 all 8 60E007C TUBING NYL REINF 5 8 IDX 8750D all 9 51E513C 3 4 MHX3 4 FPT PARKER 81GH 12 12 all 10 5N0P05AB42 NPT NIPPLE 3 4X5 TBE BRASS STD all 11 5N0P06ABE2 NPT NIP 3 4X6 TBE BRASS STD all 12 27A0050 CLP RG...

Page 86: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 1 Steam Installation BMP160035 2016454A Steam 30015VRJ V8Z VZZ 30022VRJ V8Z VZZ 1 2 4 7 5 6 8 3 9 10 12 13 11 12 13 82 ...

Page 87: ...ASSY STEAM PIPING 30V8Z COMPONENTS all 1 51T025 Y STRAINER 1 2 CAST IRON all 2 5SP0GGFSS NPT PLUG 3 8 SQ SOLID GALSTL all 3 5N0K23KF42 NPT NIP 1 2X23 5 TBE BLKSTL SK40 all 4 96P039A71 STEAMVAL240V50 60C 150PSI all 5 5N0KCLSF42 NPT NIP 1 2XCLS TBE BLKSTL S40 all 6 5SL0KMFA NPT ELBOW 90DEG 1 2 BLKMAL 15 all 7 51X017 UNIONSTRADT 1 2 1404 8 8 all 8 60E508E09A HOSE S S BRAID 3 8 2ENDS 9LG all 9 W2 0255...

Page 88: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP170013 2017426A Electric Heat 30015 30022 T6X VRJ V8Z VZZ Six heating elements used in machines produced since 2016 2 1 3 84 ...

Page 89: ...y which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List ASSEMBLIES A W2 04557A 3022VRJ V8 SHELL WELDMENT ELEC HEAT REFERENCE COMPONENTS all 1 02 04585 HEATER ELEMENT GUARD all 2 27F3000H62 HEAT ELEMENT 3000W 220V all 3 02 04586 HEATER ELEMENT SIGHT GLASS all 4 03 B0102 BAR TERMINAL 6 POSITION 4 BMP170013 201742...

Page 90: ... 1 Drain Valve Components and Installation Drain with Bypass 1 3 4 5 2 11 1 3 6 7 8 9 10 12 13 8 15 14 9 10 This drain valve is in use since January 2016 For drain valves used before January 2016 see BMP110056 30015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ BMP160023 2016434A 86 ...

Page 91: ...W BYPASS ASSEMBLY COMPONENTS all 1 02 03412X 3015 22 DRAIN VALVE BRKT OVERFLOW all 2 96D350A71A DRAINVAL 3 N O MTRDR240V 50 60C all 3 02 03429 TUBE REDUCER 3 13 ID X 3 50 ID CP 4AM 3X0 XL0 all 4 02 04521 NIPPLE PIPE 3 X 10 75 NO THREAD PVC all 5 5KC3AP4 SOK COUP 3 PVC SK40 all 6 27A0300 CLP RGDSTL PS 1100 3 all 7 27A088S HOSECLAMP 3 1 16 4 SSSCR HSS56 all 8 27A082S HOSECLAMP 2 9 16 3 5SS305SCR all...

Page 92: ...ge 1 2 PELLERIN MILNOR CORPORATION 11 12 16 17 7 6 4 8 5 1 9 10 9 10 3 2 17 16 PELLERIN MILNOR CORPORATION BMP110056 2014155A Drain Installation 30015T6X VRJ V8Z 30022T6X VRJ V8Z 9 10 13 14 15 16 17 13 88 ...

Page 93: ... all 1 02 03412C 3015 3022 DRAIN VALVE BRKT OVERFLOW all 2 5S3APFA2A1 REDUCING TEE 3 X 3X 2 PVC all 3 51LB2AN02K NIPPLE PIPE 2 X 2 1 2 LG NO THD PVC all 4 27A0250 CLP RGDSTL COND P1100 2 1 2 all 5 60B074 RUBBER CONN DFW BOOTH all 6 51LB3AN03A NIPPLE PIPE 3 X 3LG NO THD PVC all 7 96D350A71 DRINVAL 3 N O MTRDR240V 50 60C DEPENDO all 8 27A088S HOSECLAMP 3 1 16 4 SSSCR HSS56 all 9 15G004HB EXTRUNUT M6...

Page 94: ...h components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 Inch Electric Drain Valve ASSEMBLIES A 96D350A37C DRNVAL 3 N O 120V50 60C W COVER B 96D350A71 DRINVAL 3 N O MTRDR240V 50 60C C 96D350B71 DRINVAL 3 N C MTRDR240V 50 60 COMPONENTS A 1 96D35MTR37 120V 50 60CMTR FOR 3 DRAINVAL BC 1 96D35MTR71 240V 50 60CMTR FOR 3 ...

Page 95: ...Control and Sensing Assemblies 7 91 ...

Page 96: ...ric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this being ...

Page 97: ...entric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this bei...

Page 98: ... components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Vibration Safety Switch ASSEMBLIES A SAE03 151 ASSY VIBRATION SWT LG CONTR COMPONENTS all 1 02 02038 PLATE INSULATING SMALL9NOV51 all 2 15P008 TRDCUT PANHD 6 32X1 NIKSTL WA All 3 02 15119 BRACKET VIBSW CAD all 4 09R020 SWITCH NC VIBR WZ 2RW84429 P52 all 5 03 0105...

Page 99: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 3 14 14 2 1 10 4 13 8 12 6 Places 11 6 7 5 BMP170011 2018484A Level Sensing 30015T6X 30022T6X 95 ...

Page 100: ...RJ B ALL30212 30V8Z AIRCHAMBER ASSY 30015 30022V8Z 30015 30022VZZ COMPONENTS all 1 5N0K04AG42 NPT NIP 1 2X4 TBE GALSTL SK40 all 2 5S0KNFA NPT TEE 1 2 GALMAL 150 all 3 5SP0KGFSS NPT PLUG 1 2 SOSOLID GALSTL all 4 5N0K05AG42 NPT NIP 1 2X5 TBE GALSTL SK 40 all 5 5SR0K0ENF NPT RED 1 2X1 4 GALMAL 150 A 6 51E502B HOSESTEM BRASS 1 4MPX1 8HOSEID B 6 51E502D HOSESTEM BRASS 1 4 MPX X 3 16 HOSE ID all 7 27A04...

Page 101: ...the correct assembly first then find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List COMPONENTS all 1 30R0043PB TEMPERATURE PROBE ASSY BRASS 1 97 ...

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