Miller XT30C Manual Download Page 13

OM-254 449 Page 9

2-4. Proposition californienne 65 Avertissements

Les équipements de soudage et de coupage produisent des

fumées et des gaz qui contiennent des produits chimiques

dont l’État de Californie reconnaît qu’ils provoquent des mal-

formations congénitales et, dans certains cas, des cancers.

(Code de santé et de sécurité de Californie, chapitre 25249.5

et suivants)

Ce produit contient des éléments chimiques, dont le plomb,

reconnus par l’État de Californie pour leur caractère

cancérogène ainsi que provoquant des malformations

congénitales ou autres problèmes de procréation. 

Se laver les

mains après toute manipulation.

2-5. Principales normes de sécurité

Safety in Welding, Cutting, and Allied Processes,

 ANSI Standard Z49.1,

is available as a free download from the American Welding Society at

http://www.aws.org or purchased from Global Engineering Documents

(phone: 1-877-413-5184, website: www.global.ihs.com).

Recommended Practices for Plasma Arc Cutting and Gouging

, Ameri-

can Welding Society Standard AWS C5.2, from Global Engineering

Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

Safe Practices for the Preparation of Containers and Piping for Welding

and Cutting,

 American Welding Society Standard AWS F4.1, from Glob-

al Engineering Documents (phone: 1-877-413-5184, website:

www.global.ihs.com).

Safe Practices for Welding and Cutting Containers that have Held Com-

bustibles,

 American Welding Society Standard AWS A6.0, from Global

Engineering Documents (phone: 1-877-413-5184,

website: www.global.ihs.com).

National Electrical Code,

 NFPA Standard 70, from National Fire Protec-

tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:

www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders,

 CGA Pamphlet P-1,

from Compressed Gas Association, 14501 George Carter Way, Suite

103, Chantilly, VA 20151 (phone: 703-788-2700, website:

www.cganet.com).

Safety in Welding, Cutting, and Allied Processes,

 CSA Standard

W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:

800-463-6727, website: www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec-

tion,

 ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-

site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work,

 NFPA Standard 51B, from National Fire Protection Association,

Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.
OSHA, Occupational Safety and Health Standards for General Industry,

Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and

Part 1926, Subpart J, from U.S. Government Printing Office, Superin-

tendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954

(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—phone

for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).

Applications Manual for the Revised NIOSH Lifting Equation

, The Na-

tional Institute for Occupational Safety and Health (NIOSH), 1600

Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website:

www.cdc.gov/NIOSH).

2-6. Informations relatives aux CEM

Le courant électrique qui traverse tout conducteur génère des champs

électromagnétiques (CEM) à certains endroits. Le courant issu d’un

soudage à l’arc (et de procédés connexes, y compris le soudage par

points, le gougeage, le découpage plasma et les opérations de

chauffage par induction) crée un champ électromagnétique (CEM)

autour du circuit de soudage.  Les CEM peuvent créer des interférences

avec certains implants médicaux comme des stimulateurs cardiaques.

Des mesures de protection pour les porteurs d’implants médicaux

doivent être prises: Limiter par exemple tout accès aux passants ou

procéder à une évaluation des risques individuels pour les soudeurs.

Tous les soudeurs doivent appliquer les procédures suivantes pour

minimiser l’exposition aux CEM provenant du circuit de soudage:
1. Rassembler les câbles en les torsadant ou en les attachant avec

du ruban adhésif ou avec une housse.

2. Ne pas se tenir au milieu des câbles de soudage. Disposer les

câbles d’un côté et à distance de l’opérateur.

3. Ne pas courber et ne pas entourer les câbles autour de votre

corps.

4. Maintenir la tête et le torse aussi loin que possible du matériel du

circuit de soudage.

5. Connecter la pince sur la pièce aussi près que possible de la

soudure.

6. Ne pas travailler à proximité d’une source de soudage, ni

s’asseoir ou se pencher dessus.

7. Ne pas souder tout en portant la source de soudage ou le

dévidoir.

En ce qui concerne les implants médicaux :

Les porteurs d’implants doivent d’abord consulter leur médecin avant de

s’approcher des opérations de soudage à l’arc, de soudage par points,

de gougeage, du coupage plasma ou de chauffage par induction. Si le

médecin approuve, il est recommandé de suivre les procédures précé-

dentes.

Summary of Contents for XT30C

Page 1: ...XT Torches Processes Description OM 254 449B 2014 02 Plasma Cutting Torch Visit our website at www MillerWelds com Air Plasma Cutting and Gouging File Plasma Cutters...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...y Lock 14 4 2 Installing 30 Ampere XT30 Torch And Work Cable On Spectrum 375 X TREME Stock No 907 303 And 907 339 Prior To Serial No MB290336P And Using Trigger Safety Lock 15 4 3 Installing 30 Ampere...

Page 4: ......

Page 5: ...vy cotton wool Body protection includes oil free clothing such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Do not locate unit on or over combustible surfaces D Remove any co...

Page 6: ...r s instructions for adhesives coatings cleaners consumables coolants degreasers fluxes and metals D Work in a confined space only if it is well ventilated or while wearing an air supplied respirator...

Page 7: ...pose FALLING EQUIPMENT can injure D Use lifting eye to lift unit only NOT running gear gas cylinders or any other accessories D Use equipment of adequate capacity to lift unit D If using lift forks to...

Page 8: ...b site www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www...

Page 9: ...udage sur des conteneurs ferm s tels que des r servoirs tambours ou conduites moins qu ils n aient t pr par s correctement conform ment AWS F4 1 et AWS A6 0 voir les Normes de S curit D Ne coupez pas...

Page 10: ...ise sous tension toute pi ce d fectueuse des sources d alimentation de l inverseur peut exploser ou faire exploser d autres pi ces Pour entretenir les inverseurs toujours porter un masque protecteur e...

Page 11: ...e vous appuyez sur la g chette l arc pilote s allume automatiquement D Mettez l alimentation hors tension et d branchez le cordon d ali mentation avant de d monter le chalumeau ou de changer une pi ce...

Page 12: ...l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur D Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e Publication N 9...

Page 13: ...Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occup...

Page 14: ...0 VDC at 1 Amp Approved Systems Spectrum 375 X TREME w XT30 torch Trigger Protection Safety trigger guard Safety Devices Safety interlock devices shut down power source Rated Capacity edge start 3 8 i...

Page 15: ...proved Systems Spectrum 375 X TREME w XT30 torch Trigger Protection Safety trigger guard Safety Devices Safety interlock devices shut down power source Rated Capacity edge start 3 8 in at 15 ipm 381 m...

Page 16: ...625 X TREME w XT40 torch Trigger Protection Safety trigger guard Safety Devices Safety interlock devices shut down power source Rated Capacity edge start 5 8 in at 13 ipm 330 mm min Sever Cut Capacit...

Page 17: ...Auto Line w XT60 torch Trigger Protection Safety trigger guard Safety Devices Safety interlock devices shut down power source Rated Capacity edge start 7 8 in at 13 ipm 22 2 mm at 330 mm min Sever Cut...

Page 18: ...ir line connector into solenoid fitting Pull slightly on torch to set fitting 4 Plug PLG1 Receptacle RC4 Connect PLG1 from torch to receptacle RC4 on end of wiring harness connected to circuit board P...

Page 19: ...do not tighten 4 Air Line Connector Insert air line connector into solenoid fitting Pull slightly on torch to set fitting 5 Plug PLG1 Receptacle RC1 Connect PLG1 from torch to receptacle RC1 on end o...

Page 20: ...end of wiring harness connected to circuit board PC1 5 Ring Terminal And Terminal PILOT Connect ring terminal on end of red leads to PILOT terminal 6 Ring Terminal And Terminal L2 RED Connect ring te...

Page 21: ...Connect PLG1 from torch to receptacle RC1 on end of wiring harness connected to circuit board PC1 6 Ring Terminal And Terminal PILOT Connect ring terminal on end of red leads to PILOT terminal 7 Ring...

Page 22: ...olenoid fitting Pull slightly on torch to set fitting 4 Plug PLG1 Receptacle RC4 Connect PLG1 from torch to receptacle RC4 on end of wiring harness connected to circuit board PC1 5 Ring Terminal And T...

Page 23: ...e collar to release torch connector from receptacle and pull torch connector away from unit 4 Trigger Ref 253554 A Ref 264 954 B 2 1 3 Trigger Locked Trigger Unlocked 4 4 7 Connecting And Disconnectin...

Page 24: ...ct torch Push torch connector onto receptacle and quick connect until collar secures nipple Rotate securing pin clockwise to lock connector to unit To disconnect torch Rotate securing pin counterclock...

Page 25: ...on workpiece as close to cutting area as possible 90 DO NOT start pilot arc without cutting or gouging as this shortens the service life of the nozzle and electrode Sparks should pass through the wor...

Page 26: ...arts Postflow continues for approx 20 seconds after releasing trigger cutting arc can be instantly restarted during postflow by raising trigger lock and pressing trigger The pilot arc starts immediate...

Page 27: ...rted during postflow by raising trigger lock and pressing trigger The pilot arc starts immediately when trigger is pressed Hold torch at approximately 45 to the workpiece Raise trigger lock and press...

Page 28: ...Or Unreadable Labels Air Filter Regulator l Cracked Parts n l Gas Air Hose n l Torch Body Cable Every 6 Months OR Inside Unit 6 2 Shield Cup Shutdown System Ref 253 554 A 1 Torch Shield Cup Turn Power...

Page 29: ...or cracks and replace if necessary 2 Tip 3 Opening Remove tip Check tip and replace if open ing is deformed or 50 oversize If inside of tip is not clean and bright clean with steel wool Be sure to rem...

Page 30: ...1 Clean or replace torch consumables as necessary see Section 6 3 Sparks come out top of cut or cut is not clean Torch travel speed too fast reduce travel speed see Section 5 1 Clean or replace torch...

Page 31: ...H THE BRANCH CIRCUITS SHOWN 15A MVP 120V 219 261 20A MVP 120V 219 259 50A MVP 240V 219 258 FAILURE TO REPLACE WORN TIP OR ELECTRODE WILL DAMAGE TORCH AND VOID WARRANTY S S Turn off power before checki...

Page 32: ...N 15A MVP 120V 219 261 20A MVP 120V 219 259 50A MVP 240V 219 258 FAILURE TO REPLACE WORN TIP OR ELECTRODE WILL DAMAGE TORCH AND VOID WARRANTY S S Turn off power before checking torch parts Check befor...

Page 33: ...er Microswitch 1 3 260 637 Leads XT40 12ft Hand Held Torch w Disconnect 1 3 260 638 Leads XT40 20ft Hand Held Torch w Disconnect 1 4 252 938 Torch Body Kit 1 5 249 972 Torch Trigger Assembly w Spring...

Page 34: ...se set Amperage control to 40 Figure 7 7 Consumable Parts For XT40 To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model is required...

Page 35: ...dy 1 6 259 359 Strain Relief 1 7 259 330 Torch Replacement Leads 25 ft 1 Part No Item No Description 4 See 7 7 for additional consumable parts 3 2 1 Ref 264 954 A 5 7 6 Figure 7 8 Torch XT40M To maint...

Page 36: ...ip 1 7 249 931 30 40 Amp Swirl Ring 1 8 249 926 30 40 Amp Electrode 1 9 249 969 O Ring 1 Part No Item No Description See 7 7 for additional consumable parts Ref 264 954 A 1 2 3 4 5 6 7 8 9 Figure 7 9...

Page 37: ...cement 20 ft 1 249 954 Torch Replacement 50 ft 1 See Figure 7 11 for additional consumable parts 1 1 2 3 4 5 Item No Part No Description Ref 256 001 A Figure 7 10 Torch XT60 265 172 A For extended tip...

Page 38: ...249 956 Torch Machine Long Body Replacement 50 ft 1 257 464 Torch Machine Short Body Replacement 25 ft 1 263 952 Torch Machine Short Body Replacement 50 ft 1 Part No Item No Description 5 See 7 11 for...

Page 39: ...Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fail due to normal wear Ex...

Page 40: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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