Miller SuitCase 8VS X-TREME CE Owner'S Manual Download Page 32 | Manualshive

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OM-262379 Page 28

SECTION 9 − PARTS LIST

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Figure 9-1. Complete Assembly

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Summary of Contents for SuitCase 8VS X-TREME CE

Page 1: ...L 2018 02 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW 8VS X TREME CE And Non CE Models For product information Owner s Manual translations and more visit w...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...ating Label Location 11 4 2 Unit Specifications 11 4 3 Wire Type Size and Feed Speed Capability Table 11 4 4 Gun Recommendation Table 11 4 5 Environmental Specifications 11 SECTION 5 INSTALLATION 12 5...

Page 4: ...REME 8VS HEAVY DUTY DRIVE 300877 Council Directives 2014 35 EU Low voltage 2014 30 EU Electromagnetic compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and...

Page 5: ...the follow ing electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as...

Page 6: ...If this is not possible tightly cover them with approved covers Do not weld where flying sparks can strike flammable material Protect yourself and others from flying sparks and hot metal Be alert that...

Page 7: ...rks to move unit be sure forks are long enough to extend beyond opposite side of unit Keep equipment cables and cords away from moving vehicles when working from an aerial location Follow the guidelin...

Page 8: ...Way Suite 103 Chantilly VA 20151 phone 703 788 2700 website www cga net com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Standards Sales 5060...

Page 9: ...ce lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D autres consignes de s curit sont n cessaires dans les condi tions suivantes risqu...

Page 10: ...e soudure La projection d tincelles des pi ces chaudes et des quipements chauds peut provoquer des incen dies et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provo...

Page 11: ...nt de mettre l appareil en service LA CHUTE DE L QUIPEMENT peut provoquer des blessures Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariots les bouteilles de gaz ou to...

Page 12: ...0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02169 phone 1 800 344...

Page 13: ...cling office or your local distributor for further information Safe37 2017 04 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2017 04 Protect y...

Page 14: ...and safety glasses Use ear protection and button shirt collar Use welding helmet with correct shade of filter Wear complete body protection Safe66 2012 06 Become trained and read the instructions bef...

Page 15: ...ction 4 3 for detailed wire type size and rated speed range 4 3 Wire Type Size and Feed Speed Capability Table Motor Speed Wire Type Wire Size Rated Speed Range Standard All Solid Wire 023 052 in 0 6...

Page 16: ...Supply 2 Weld Cable To Feeder 3 Work Cable To Workpiece Weld cable and work cable connec tions to power source DCEN DCEP are dependant on wire type Since feeder is not polarity sen sitive there is no...

Page 17: ...Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier 3 Drive Roll Slide drive roll onto drive roll carrier Turn nut one click Repeat procedure for top drive roll...

Page 18: ...to drive rolls without touch ing Align the gun power pin groove with the gun locking tab Tighten gun securing knob If the gun power pin does not have a groove loosen knob to ro tate the gun locking t...

Page 19: ...maximum of 100 in lbs 12 N m 2 Shielding Gas Cylinder Shielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 5 Con...

Page 20: ...cle AWG mm2 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0...

Page 21: ...If the wire slips at maximum hand tight pressure there may be other problems Check the gun liner spool tension contact tip and drive roll wear as all these can cause wire feeding problems Cut off wir...

Page 22: ...Information Off Information is not displayed Information On With switch in ON position at feeder power up feeder will display various sets of information Each set of information will be displayed for...

Page 23: ...nd release the trigger 5 Jog Purge Switch Pressing the Jog switch allows the operator to jog wire without energizing the contactor or gas valve Pressing the Purge switch allows the operator to purge g...

Page 24: ...n ue when trigger is released To stop welding press and release the trig ger 5 CC CV Switch Use switch to match feeder with the output of the power source While welding in CC mode actual wire speed is...

Page 25: ...it will display the active wire speed whether it is standard wire speed or reduced wire speed Weld Gun With Internal Mounted Dual Schedule Switch Comparable To PipePro Dura Flux Gun 1 Gun Trigger Rece...

Page 26: ...OM 262379 Page 22 6 4 Wire Speed Control Settings Ref 257 488 A Notes...

Page 27: ...Cables And Cords Every 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 7 2 Overload Protection And Thermostat Protection Ref 265 368 B Turn Off wire feeder and welding power source Stop engine o...

Page 28: ...e fitting from gas valve on back panel of feeder Blow compressed air through the threaded male end of fitting to dis lodge debris from internal mesh screen if blowing compressed air through fitting do...

Page 29: ...tip or liner if necessary See gun Owner s Manual Check that DIP switches on Motor Control Board PC1 are set correctly see Section 5 8 Have Factory Authorized Service Agent check Motor Control Board P...

Page 30: ...nication Error HLP 12 2 Blinks Trigger Error HLP 13 3 Blinks Tach Error HLP 14 4 Blinks Motor Overload Error HLP 15 5 Blinks Bus Bar Overheat Error Error Indications Error conditions are indicated by...

Page 31: ...OM 262379 Page 27 SECTION 8 ELECTRICAL DIAGRAM 252200 E Figure 8 1 Circuit Diagram For Wire Feeder...

Page 32: ...Page 28 SECTION 9 PARTS LIST 3 6 7 8 9 10 11 12 14 15 17 18 19 21 22 20 23 24 25 28 27 30 29 13 41 42 43 44 45 33 38 35 39 40 31 1 2 4 5 265735 D 12 16 34 26 13 28 32 36 37 13 46 47 Figure 9 1 Complet...

Page 33: ...it Card Assy Motor Control Board W Program 1 34 175969 Insulator PC Card Self Adhesive 1 35 183387 Washer Cone 380idx 860odx 109T Stl Pld 4000Lbs 2 36 W1 261918 Contactor Assembly Includes 1 PLG5 2016...

Page 34: ...one Off 187T 1 8 S1 267296 Switch Rocker SPST 15A 250VAC On Off Visi Red Rock 1 9 252262 Cable Trigger 25in W Strain Relief Includes 1 139042 Bushing Strain Relief 270 470 Id X 804 Mtg Hole 1 PLG6 115...

Page 35: ...187 Ter 1 8 S1 267296 Switch Rocker SPST 15A 250VAC On Off Visi Red Rock 1 9 252262 Cable Trigger 25in W Strain Relief Includes 1 139042 Bushing Strain Relief 270 470 Id X 804 Mtg Hole 1 PLG6 115094...

Page 36: ...ware is common and not available unless listed 5 1 2 3 9 10 11 14 13 12 15 16 17 18 19 20 29 30 31 32 33 24 13 25 42 45 44 46 43 37 38 40 39 34 35 36 23 6 7 21 22 8 27 4 28 257016 B 41 10 26 Figure 9...

Page 37: ...oc Hd Hex Gr8 Pln 1 26 264611 O Ring 187 Id X 312 Od X 063 Cs 75 Duro Fluor 1 27 144172 Ftg Hose Brs Barbed M 3 16 TBG X 250 20 1 28 263877 Wire Drive Bus Bar Service Kit Includes 1 259857 Screw 375 1...

Page 38: ...25 in 030 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 m...

Page 39: ...or Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Parts Accessory Kits Canvas C...

Page 40: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equi...

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