Miller RAD-100 Owner'S Manual Download | Manualshive

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OM-238 428 Page 14

SECTION 4

−

MAINTENANCE AND TROUBLESHOOTING

4-1. Routine Maintenance

!

Disconnect power before maintaining.

3 Months

Replace

Unreadable

Labels

Repair Or

Replace

Cracked

Weld

Cable

Clean

And

Tighten

Weld

Terminals

Cord

Gas

Hose

Gun

Cable

Replace

Cracked

Parts

6 Months

Blow Out Or

Vacuum Inside.

During Heavy

Service,

Clean Monthly

OR

Clean

Drive

Rolls

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Summary of Contents for RAD-100

Page 1: ...RAD 100 Description OM 238 428A 2008 04 Heavy Duty Motor For Strip Clad Feed Assemblies Motor Assembly Visit our website at www MillerWelds com File SUBMERGED SAW...

Page 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...5 2 3 Dangers suppl mentaires en relation avec l installation le fonctionnement et la maintenance 7 2 4 Proposition californienne 65 Avertissements 8 2 5 Principales normes de s curit 9 2 6 Informatio...

Page 4: ......

Page 5: ...cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in...

Page 6: ...s they are properly prepared according to AWS F4 1 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the...

Page 7: ...ans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance as necessary D Reinstall doors panels cove...

Page 8: ...York NY 10036 8002 phone 212 642 4900 website www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association P O Box 91...

Page 9: ...source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivante...

Page 10: ...de protection Le soudage effectu sur des conteneurs ferm s tel que des r servoirs tambours ou des conduites peu provoquer leur clatement Des tincelles peuven tre projet es de l arc de soudure La proje...

Page 11: ...e pour usage ult rieur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteil...

Page 12: ...de provoquer des interf rences D L nergie lectromagn tique risque de provo quer des interf rences pour l quipement lec tronique sensible tel que les ordinateurs et l quipement command par ordinateur t...

Page 13: ...O Box 371954 Pittsburgh PA 15250 7954 t l phone 1 866 512 1800 il y a 10 bureaux r gionaux le t l pho ne de la r gion 5 Chicago est 312 353 2220 site Internet www osha gov 2 6 Information EMF Consid r...

Page 14: ...OM 238 428 Page 10...

Page 15: ...5 HP 2500 RPM 120 1 290 in lb 21 RPM 3 2 Description Ref 805 215 A 1 Motor This unit is a heavy duty motor de signed for automated strip clad ap plications The various strip head manufac turers have...

Page 16: ...79 C Ref 805 215A 300 474 640 in Detail A Scale 1 1 Section B B Scale 1 1 B B 750 in 188 in 1 656 in 4 425 in 1 024 in Ref 1 024 in Ref 1 448 in Ref 2 896 in Bolt Circle 5 16 in 18 UNC 2B THRD 500 in...

Page 17: ...tacle RC2 Information For Part Number 212591 REMOTE 10 Socket Socket Information Wirefeed Drive Motor Hookups A To positive motor armature 115 volts DC motor B To negative motor armature 115 volts DC...

Page 18: ...nce Disconnect power before maintaining 3 Months Replace Unreadable Labels Repair Or Replace Cracked Weld Cable Clean And Tighten Weld Terminals Cord Gas Hose Gun Cable Replace Cracked Parts 6 Months...

Page 19: ...Damaged Brushes 1 2 1 Brush Cap 2 Spring Clip 3 Brush Remove brush cap Remove spring clip and brush Replace brush if it becomes chipped or broken or if less than 3 8 in 9 5 mm of brush material is le...

Page 20: ...OM 238 428 Page 16 SECTION 5 ELECTRICAL DIAGRAM RED BROWN GREEN TACH BARE GREEN BLACK RED WHITE PLG1 4 6 7 8 9 PLG1 Motor 3 5 1 Figure 5 1 Circuit Diagram...

Page 21: ...Notes 16 Gauge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKN...

Page 22: ...embly Quantity 1 238 429 Motor 1 5HP 115VDC 2500 RPM 120 1 Ratio 1 2 208 089 Brush Cap Motor 1 3 208 088 Spring Motor 1 4 208 087 Brush Motor 1 5 224 161 End Shield Motor W Hall Effect Bd W Leads 1 To...

Page 23: ...ns and Subarc SAW Guns Induction Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate...

Page 24: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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