OM-189 116 Page 11
4-2.
Troubleshooting
Trouble
Remedy
No weld output; unit completely inop-
erative.
Be sure Power switch is On (see Section 3-1).
Be sure line disconnect switch is On (see Section 2-9).
Check line fuse(s) and replace if necessary (see Sections 2-9).
Check for proper input power connections (see Sections 2-8 and/or 2-9).
No weld output; fan motor FM running
and pilot light on.
Thermostat(s) open (overheating). Allow fan to run; thermostat(s) closes when unit has cooled (see
Section 2-2).
Low weld output with no control.
Check position of Amperage Control (see Section 3-1).
Have Factory Authorized Service Agent check control board PC1.
Limited output and low open-circuit
voltage.
Check incoming power for correct voltage. Replace line fuse if open (see Section 2-9).
Check for proper input and output connections (see Sections 2-7 and/or 2-9).
Erratic or improper weld output.
Tighten all welding cable connections (see Sections 2-7).
Check for proper size and type of cable (see Section 2-7).
Check for proper input and output connections (see Sections 2-7 and/or 2-9).
Replace electrode.
Arc not forming when using Lift-Arc.
Check electrode and workpiece, clean as needed to allow good contact.
Fan motor FM does not run.
Check and clear blocked fan blade; be sure blade is secure on shaft.
Have Factory Authorized Service Agent check fan motor FM.
Wandering arc; poor control of arc di-
rection.
Reduce gas flow rate.
Select proper size tungsten (see Section 6-1).
Properly prepare tungsten (see Sections 6-2 and 6-3).
Tungsten electrode oxidizing and not
remaining bright after conclusion of
weld.
Shield weld zone from drafts.
Increase postflow time.
Check and tighten all gas fittings.
Water in torch. Refer to torch Owner’s Manual for part(s) requiring replacement, and repair torch as
necessary.
Summary of Contents for Gold Seal 160 i
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