Miller CST 282 Owner'S Manual Download Page 10

OM-285986 Page 4

Have the installation regularly checked and maintained.

Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

ARC WELDING can cause

interference.

Electromagnetic energy can interfere with sensitive
electronic equipment such as microprocessors,
computers, and computer-driven equipment such

as robots.

Be sure all equipment in the welding area is electromagnetically
compatible.

To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.

Locate welding operation 100 meters from any sensitive electronic
equipment.

Be sure this welding machine is installed and grounded according
to this manual.

If interference still occurs, the user must take extra measures such
as moving the welding machine, using shielded cables, using line
filters, or shielding the work area.

1-4.

California Proposition 65 Warnings

WARNING – This product can expose you to chemicals in-
cluding lead, which are known to the state of California to
cause cancer and birth defects or other reproductive harm.

For more information, go to

www.P65Warnings.ca.gov

.

1-5.

Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes,

American Welding

Society standard ANSI Standard Z49.1. Website:

http://www.aws.org

.

Safe Practice For Occupational And Educational Eye And Face Pro-
tection,

ANSI Standard Z87.1, from American National Standards In-

stitute. Website:

www.ansi.org

.

Safe Practices for the Preparation of Containers and Piping for Weld-
ing and Cutting,

American Welding Society Standard AWS F4.1 from

Global Engineering Documents. Website:

www.global.ihs.com

.

Safe Practices for Welding and Cutting Containers that have Held
Combustibles,

American Welding Society Standard AWS A6.0 from

Global Engineering Documents. Website:

www.global.ihs.com

.

National Electrical Code,

NFPA Standard 70 from National Fire Pro-

tection Association. Website:

www.nfpa.org

and

www.sparky.org

.

Safe Handling of Compressed Gases in Cylinders,

CGA Pamphlet P-

1 from Compressed Gas Association. Website:

www.cganet.com

.

Safety in Welding, Cutting, and Allied Processes,

CSA Standard

W117.2 from Canadian Standards Association. Website:

www.

csagroup.org

.

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,

NFPA Standard 51B from National Fire Protection Association.

Website:

www.nfpa.org

.

OSHA, Occupational Safety and Health Standards for General Indus-
try, Title 29, Code of Federal Regulations (CFR), Part 1910.177 Sub-
part N, Part 1910 Subpart Q, and Part 1926, Subpart J. Website:

www.osha.gov

.

OSHA

Important Note Regarding the ACGIH TLV, Policy Statement

on the Uses of TLVs and BEIs.

Website:

www.osha.gov

.

Applications Manual for the Revised NIOSH Lifting Equation

from the

National Institute for Occupational Safety and Health (NIOSH). Web-
site:

www.cdc.gov/NIOSH

.

SOM 2020–02

1-6.

EMF Information

Electric current flowing through any conductor causes localized elec-
tric and magnetic fields (EMF). The current from arc welding (and al-
lied processes including spot welding, gouging, plasma arc cutting,
and induction heating operations) creates an EMF field around the
welding circuit. EMF fields can interfere with some medical implants,
e. g. pacemakers. Protective measures for persons wearing medical
implants have to be taken. For example, restrict access for passers
−by or conduct individual risk assessment for welders. All welders
should use the following procedures in order to minimize exposure to
EMF fields from the welding circuit:

1. Keep cables close together by twisting or taping them, or using a

cable cover.

2. Do not place your body between welding cables. Arrange cables

to one side and away from the operator.

3. Do not coil or drape cables around your body.

4. Keep head and trunk as far away from the equipment in the weld-

ing circuit as possible.

5. Connect work clamp to workpiece as close to the weld as

possible.

6. Do not work next to, sit or lean on the welding power source.

7. Do not weld whilst carrying the welding power source or wire

feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding,
spot welding, gouging, plasma arc cutting, or induction heating opera-
tions. If cleared by your doctor, then following the above procedures
is recommended.

Summary of Contents for CST 282

Page 1: ...QUINAS DE SOLDA E CORTE www aventa com br contato aventa com br ALUGUEL E VENDA DE M QUINAS DE SOLDA E CORTE PLASMA TODOS OS PROCESSOS DE SOLDAGEM TRABALHAMOS EXCLUSIVAMENTE COM AS MELHORES M QUINAS...

Page 2: ...S MANUAL OM 285986A 2020 10 Processes Stick SMAW Welding TIG GTAW Welding Description Arc Welding Power Source For product information Owner s Manual translations and more visit www MillerWelds com CS...

Page 3: ...service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety...

Page 4: ...QUINAS DE SOLDA E CORTE www aventa com br contato aventa com br ALUGUEL E VENDA DE M QUINAS DE SOLDA E CORTE PLASMA TODOS OS PROCESSOS DE SOLDAGEM TRABALHAMOS EXCLUSIVAMENTE COM AS MELHORES M QUINAS...

Page 5: ...teristics 11 4 6 Environmental Specifications 12 4 7 Duty Cycle And Overheating 12 SECTION 5 INSTALLATION 13 5 1 Selecting A Location 13 5 2 Weld Output Terminals And Selecting Cable Sizes 14 5 3 Remo...

Page 6: ......

Page 7: ...is required use remote output control if present on unit Additional safety precautions are required when any of the follow ing electrically hazardous conditions are present in damp loca tions or whil...

Page 8: ...ss trousers high shoes and a cap WELDING can cause fire or explosion Welding on closed containers such as tanks drums or pipes can cause them to blow up Sparks can fly off from the welding arc The fly...

Page 9: ...guidelines in the Applications Manual for the Revised NIOSH Lifting Equation Publication No 94 110 when manually lifting heavy parts or equipment OVERUSE can cause OVERHEATING Allow cooling period fo...

Page 10: ...ressed Gas Association Website www cganet com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Website www csagroup org Standard for Fire Preventi...

Page 11: ...isolants et des v tements de protection secs et sans trous S isoler de la pi ce couper et du sol en utilisant des housses ou des tapis assez grands afin d viter tout contact physique avec la pi ce cou...

Page 12: ...age ou de pulv risation La chaleur et les rayons de l arc peuvent r agir en pr sence de vapeurs et for mer des gaz hautement toxiques et irritants Ne pas souder des m taux munis d un rev tement tels q...

Page 13: ...asma ou une op ration de chauffage par induction LES BOUTEILLES peuvent exploser si elles sont endommag es Les bouteilles de gaz comprim contiennent du gaz sous haute pression Si une bouteille est en...

Page 14: ...eaux recouvrements ou dispositifs de protection quand l entretien est termin et avant de rebrancher l a limentation lectrique LIRE LES INSTRUCTIONS Lire et appliquer les instructions sur les tiquettes...

Page 15: ...Policy Statement on the Uses of TLVs and BEIs Website www osha gov Applications Manual for the Revised NIOSH Lifting Equation from the National Institute for Occupational Safety and Health NIOSH Web...

Page 16: ...r Welding in an Environment with Increased Risk of Electric Shock Temperature Single and Three Phase Static Fre quency Converter Transformer Rectifier Protective Earth Ground OM 279639 Page 14 Safe87...

Page 17: ...pose 4 4 Unit Specifications Do not use information in unit specifications table to determine electrical service requirements See Section 5 7 5 8 and 5 9 for information on connecting input power This...

Page 18: ...an damage unit and void warranty 200 A 50 Duty Cycle For Single Phase Operation 280 A 35 Duty Cycle For 3 Phase Operation 4 5 Duty Cycle And Overheating Duty Cycle is percentage of 10 minutes that uni...

Page 19: ...e appropriate sections 1 4 Selecting a Location loc_small 2018 08 1 18 in 460 mm 18 in 460 mm 2 Location And Airflow loc_small 2018 08 2 18 in 460 mm 18 in 460 mm Do not move or operate unit where it...

Page 20: ...2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x2 0 2x70 300 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 350 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 2x4 0 2x120 This c...

Page 21: ...Current Electrode Negative Connections 803 943 A 3 4 5 6 2 1 7 philips head wrench crescent wrench 11 16 in 1 1 8 in 21mm 1 Positive Weld Output Terminal Connect work lead to positive weld output ter...

Page 22: ...llerWelds com 5 6 Stick DCEP Direct Current Electrode Positive Connections 1 2 803944 A 1 Positive Weld Output Terminal Connect work lead to negative weld output terminal 2 Negative Weld Output Termin...

Page 23: ...ngth In Feet Meters 4 79 24 98 30 119 36 158 48 247 75 63 19 77 23 152 46 203 62 318 97 Raceway Installation Minimum Supply Conductor Size In AWG mm2 5 10 6 10 6 14 2 5 14 2 5 14 2 5 12 4 12 4 14 2 5...

Page 24: ...label on unit and check input volt age available at site 1 Black And White Input Conductor L1 And L2 2 Red Input Conductor 3 Green Or Green Yellow Grounding Conductor 4 Insulation Sleeving 5 Electrica...

Page 25: ...and never to a line terminal See rating label on unit and check input volt age available at site For Three Phase Operation 1 Input Power Cord 2 Disconnect Device switch shown in the OFF position 3 Gre...

Page 26: ...m907770 2 3 4 5 6 7 8 9 10 11 12 1 1 Power Switch 2 VRD Indicator Light 3 High Temperature Shutdown Light 4 Output Indicator Light 5 Amps Display 6 Amperage Adjustment Buttons 7 TIG Process Select 8...

Page 27: ...the TIG process is selected Arc Control Select Press until the desired ARC Control setting indicator light is selected STIFF or SOFT Arc Control Indicator Light The indicator light for the active ARC...

Page 28: ...t contactor does not energize until after electrode is touching workpiece This allows a properly prepared electrode to touch workpiece without overheating stick ing or getting contaminated Application...

Page 29: ...ll vary depending on the number of processors that get updated b The update process can take anywhere from 10 to 60 seconds to complete 7 The user will now need to turn the machine power Off 8 Remove...

Page 30: ...TING Every 3 Months Weld Terminals Labels Every 3 Months 6 1 Blowing Out Inside of Unit 804746 B Unreadable Lables Weld Terminals Damaged Gas Hose Every 6 Month s OM 249336 Page 1 Damaged Weld Cables...

Page 31: ...ntact a Factory Authorized Service Agent Help 2 Display Indicates a malfunction in the thermal protection circuitry If this dis play is shown contact a Factory Authorized Service Agent Help 3 5 Displa...

Page 32: ...ne or both cooling fans are not operating If this display is shown contact a Factory Authorized Service Agent Help 24 25 Display Indicates machine has reached Duty Cycle limit see Section 4 7 Unit mus...

Page 33: ...onnections Check for proper input connections See section 5 8 or 5 9 No weld output Faulty output diode s D1 or D2 or D3 Check for shorts or opens in wiring Faulty HD1 Have factory authorized service...

Page 34: ...OM 285986 Page 28 SECTION 8 ELECTRICAL DIAGRAMS Figure 8 1 Circuit Diagram For CST 282...

Page 35: ...OM 285986 Page 29...

Page 36: ...2 mm 250 400 225 325 5 32 in 4 0 mm 400 500 300 400 3 16 in 4 8 mm 500 750 400 500 1 4 in 6 4 mm 750 1000 500 630 Typical argon shielding gas flow rates are 10 to 25 CFH cubic feet per hour Figures li...

Page 37: ...r or wear an approved respirator Read MSDS for safety ng tungsten containing ceria lanthana or yttria instead of thoria Grinding dust s contains low level radioactive material Properly dispose of grin...

Page 38: ...roper face hand and body protection Keep flammables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4 Filler Rod If Applicable...

Page 39: ...Filler Rod OM 2 3 6 75 75 1 2 3 4 6 5 1 15 75 70 90 20 20 10 15 75 20 40 30 15 75 90 15 1 Welding Direction 2 Form Pool 3 Tilt Torch 4 Add Filler Metal 5 Remove Rod 6 Move Torch To Front Of Pool Repe...

Page 40: ...Notes...

Page 41: ...SAR Boxes and Panels TIG Torches No Labor Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries...

Page 42: ...ributor Address City State Zip Register your product at www MillerWelds com Register For Service Contact a DISTRIBUTOR or SERVICE AGENCY near you Always provide Model Name and Serial Style Number Cont...

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