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Miller 195406, Owner'S Manual

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Miller 195406 Owner'S Manual Download Page 21

OM-227 169 Page 17

5-2. Coolant Maintenance

804 437-A

1

Coolant Filter

Unscrew housing to clean filter.

Discard fluid in housing. Rinse filter

and housing.
Changing coolant: Drain coolant by

tipping unit forward. Fill with clean

water and run for 10 minutes. Drain

and refill.

.

 If replacing hoses, use original
equipment hoses (see Parts

List Section 7).

1

1

Summary of Contents for 195406

Page 1: ...Heavy Duty Induction Cooler CE Processes Description Heavy Duty Induction Cooler Induction Heating OM 227 169L 2012 09 File Induction Heating Visit our website at www MillerWelds com...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...n californienne 65 Avertissements 6 2 5 Principales normes de s curit 6 2 6 Informations relatives aux CEM 7 SECTION 3 DEFINITIONS 9 3 1 Additional Safety Symbols And Definitions 9 3 2 Miscellaneous S...

Page 4: ...in hazardous substances in electrical and electronic equipment Standards IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources IEC 60974 2 2007 Arc welding equipment Part 2 Liquid coolin...

Page 5: ...g to OSHA 29 CFR 1910 147 see Safety Standards D Use only nonconductive coolant hoses with a minimum length of 18 inches 457 mm to provide isolation D Properly install ground and operate this equipmen...

Page 6: ...ace D Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary D Reinstall doors panels covers or guards when maintenance is finished and befor...

Page 7: ...3 6727 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43rd Street New...

Page 8: ...signes de s curit sont n cessaires dans les condi tions suivantes risques lectriques dans un environnement humide ou si l on porte des v tements mouill s sur des structures m talliques telles que sols...

Page 9: ...t des fusibles ou coupe circuits appropri s Ne pas augmenter leur puissance ne pas les ponter LE CHAUFFAGE PAR INDUCTION peut provoquer des br lures D Ne pas toucher des parties chaudes mains nues D L...

Page 10: ...alifornienne 65 Avertissements Les quipements de soudage et de coupage produisent des fum es et des gaz qui contiennent des produits chimiques dont l tat de Californie reconna t qu ils provoquent des...

Page 11: ...les en les torsadant ou en les attachant avec du ruban adh sif ou avec une housse 2 Ne pas se tenir au milieu des c bles de soudage Disposer les c bles d un c t et distance de l op rateur 3 Ne pas cou...

Page 12: ...OM 227 169 Page 8 Notes...

Page 13: ...Contact your local recycling office or your local distributor for further information Safe37 2012 05 Recycle Safe103 2012 09 Read the labels on the welding power source wire feeder or other major equ...

Page 14: ...ternating Current Voltage Input Circulating Unit With Coolant Pump V Volts Water Coolant In put Water Coolant Output Line Connection Protective Earth Ground IP Degree Of Protection I1 Primary Current...

Page 15: ...C 4 2 Specifications Input Power Overall Dimensions Weight IP Rating Pump Blower Net Weight 48 Volts DC Commutated 48 Volts DC Length A 30 in 762 mm Width B 21 1 4 in 540 mm Height C 12 3 4 in 324 mm...

Page 16: ...from inside power source and place connectors through hole in base Insert snap in grommet into hole Use lift eye to suspend power source above cooler and plug connection cable into matching connectors...

Page 17: ...ttings have left hand threads Connect coolant hoses to fittings on cooler See Section 4 3 for proper coolant specification and fill tank Maintain coolant level at bottom of fill neck 6 Flow Indicator...

Page 18: ...itting on both coolant hoses from cooler to output cable fittings by pushing coolant hose fitting onto output cable fitting To remove coolant hoses grasp grey ring on coolant hose fitting and pull awa...

Page 19: ...ut cable fitting Connect quick connect fitting on both coolant hoses from cooler to remaining output cable fittings To remove coolant hoses grasp grey ring on coolant hose fitting and pull away from o...

Page 20: ...TICE Clean coolant strainer Severe con ditions may require more frequent cleaning continuous use high low temperatures dirty environment etc Failure to properly clean coolant strainer voids pump warra...

Page 21: ...screw housing to clean filter Discard fluid in housing Rinse filter and housing Changingcoolant Drain coolant by tipping unit forward Fill with clean water and run for 10 minutes Drain and refill If r...

Page 22: ...on cables from power source are connected to cooler receptacles see Section 4 4 Check input power line fuses or circuit breaker and replace or reset if necessary Have Factory Authorized Service Agent...

Page 23: ...OM 227 169 Page 19 SECTION 6 ELECTRICAL DIAGRAM Ref 218 057 G Figure 6 1 Circuit Diagram...

Page 24: ...rdware is common and not available unless listed 4 22 17 6 17 20 5 12 2 14 11 10 21 17 16 20 17 15 16 17 18 17 See Figure 7 3 26 25 1 27 28 17 8 7 22 23 24 21 17 9 17 19 17 17 10 20 13 17 20 See Figur...

Page 25: ...e 312 875 clp dia 8 18 227 103 HOSE 375 ID x 4 50 lg 1 19 227 104 HOSE 375 ID x 12 00 lg v cut 1 20 227 105 HOSE 375 ID x 17 00 lg 1 21 227 106 HOSE 375 ID x 22 00 lg 1 22 227 107 HOSE 375 ID x 28 00...

Page 26: ...pass including 1 3 203 937 CLAMP v band 1 4 134 795 COUPLER drive pump 1 5 226 988 VALVE bypass coolant 99 psi 1 6 126 978 FTG brs barbed nipple close 3 8 NPT 3 7 226 843 FTG pipe brs nipple close 3 8...

Page 27: ...g flow sensor 1 4 227 936 THERMISTOR NTC 30k ohms 1 5 023 562 CLAMP hose 312 875 clp dia 4 6 217 782 HOSE nitrile 375 ID x 1 75 lg 2 7 227 026 FILTER in line high temp 1 8 081 543 FTG coolant 1 9 239...

Page 28: ...ggested Replacement Parts Model and serial number required when ordering parts from your local distributor 804 442 A 2 2 1 Figure 7 5 Dual Output Coolant Hose Description Part No Dia Mkgs Item No Figu...

Page 29: ...Notes...

Page 30: ...Notes...

Page 31: ...ontrols and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils...

Page 32: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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