background image

OM-254203 Page 5

SECTION 3 

 SPECIFICATIONS

3-1. Serial Number And Rating Label Location

The serial number and rating information for this product is located on the back panel. Use rating label to determine input power requirements and/or

rated output. For future reference, write serial number in space provided on cover of this manual.

3-2. Specifications*

Model

Coolant Tank

Capacity

Maximum Cooling

Capacity

Input Power

Input Power

Cord with

Plug

Dimensions

Weight

Hydracool 1

8 L

1670 Watts

(5698 BTU/hr)

1.0 L/min

(1.1 qt/min)

Single Phase

115 VAC

50/60 Hz

2.5 Amperes

2 m

Length: 305 mm

Height: 674 mm

Width: 263 mm

20.7 kg

8 L

1670 Watts

(5698 BTU/hr)

1.0 L/min

(1.1 qt/min)

Single Phase

230 VAC

50/60 Hz

1.3 Amperes

2 m**

Length: 305 mm

Height: 674 mm

Width: 263 mm

20.7 kg

Hydracool 2

8 L

1760 Watts

(6005 BTU/hr)

1.0 L/min

(1.1 qt/min)

Single Phase

115 VAC

50/60 Hz

2.5 Amperes

2 m

Length: 585 mm

Height: 286 mm

Width: 324 mm

20.8 kg

8 L

1760 Watts

(6005 BTU/hr)

1.0 L/min

(1.1 qt/min)

Single Phase

230 VAC

50/60 Hz

1.3 Amperes

2 m**

Length: 585 mm

Height: 286 mm

Width: 324 mm

20.8 kg

*IEC Cooling Capacity States That The Water Inlet Temperature Can Not Exceed 40

°

C Above Ambient Temperature At A 1l/ Min Flow Rate.

**Plug Is Customer Supplied.
Recirculating Coolant System For Water-Cooled GTAW Torches And GMAW Guns.
Use With Guns/Torches Rated Up To 600 Amperes.

3-3. Coolant Specifications

Do not use conductive coolant.

Application

Coolant

GTAW Or Where High Frequency Current Is Used

Coolant 050024004
Low Conductivity Coolant 043810*
Distilled Or Deionized Water Okay Above

 

32

°

F (0

°

C)

GMAW Or Where High Frequency Current Is Not Used

Coolant 050024004
Low Conductivity Coolant 043810*
Aluminum Protecting Coolant 043809*
Distilled Or Deionized Water Okay Above

 

32

°

F (0

°

C)

Where Coolant Contacts Aluminum Parts

Aluminum Protecting Coolant 043809*

*Coolants 043810 and 043809 protect to -37

°

F (-38

°

C) and resist algae growth.

NOTICE 

 Use of any coolant other than those listed in the table voids the warranty on any parts that come in contact with the coolant (pump, radiator,

etc.).

3-4. Environmental Specifications

A. IP Rating

IP Rating

Hydracool 1 

 IP21

This equipment is designed for indoor use and is not intended to be used or stored outside.

IP Rating

Hydracool 2 

 IP23

This equipment is designed for outdoor use. It may be stored, but is not intended to be used outside during precipitation unless sheltered.

Summary of Contents for 028042103

Page 1: ...NER S MANUAL Hydracool 1 Hydracool 2 CE Processes Description TIG GTAW Welding MIG GMAW Welding OM 254203E 2016 09 For product information Owner s Manual translations and more visit www MillerWelds co...

Page 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Page 3: ...ions 3 2 2 Miscellaneous Symbols And Definitions 4 SECTION 3 SPECIFICATIONS 5 3 1 Serial Number And Rating Label Location 5 3 2 Specifications 5 3 3 Coolant Specifications 5 3 4 Environmental Specific...

Page 4: ...5 HYDRACOOL 2 V 230 50 60HZ 028042106 Council Directives 2006 95 EC Low Voltage 2004 108 EC Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrica...

Page 5: ...can kill D Do not touch live electrical parts D Disconnect input power or stop engine before installing or servicing this equipment Lockout tagout input power according to OSHA 29 CFR 1910 147 see Sa...

Page 6: ...Welding and Cutting American Welding Society Standard AWS F4 1 from Glob al Engineering Documents phone 1 877 413 5184 website www global ihs com Safe Practices for Welding and Cutting Containers tha...

Page 7: ...acility Contact your local recycling office or your local distributor for further information Safe37 2012 05 Disconnect input plug or power before working on machine Safe5 2012 05 Do not remove or pai...

Page 8: ...and clean filter and check condition of hoses 2 2 Miscellaneous Symbols And Definitions A Amperage Alternating Current Voltage Input Circulating Unit With Coolant Pump V Voltage Water Coolant Input Wa...

Page 9: ...tates That The Water Inlet Temperature Can Not Exceed 40 C Above Ambient Temperature At A 1l Min Flow Rate Plug Is Customer Supplied Recirculating Coolant System For Water Cooled GTAW Torches And GMAW...

Page 10: ...diated disturbances This equipment complies with IEC 61000 3 11 and IEC 61000 3 12 ce emc 4 2014 07 C Temperature Specifications Operating Temperature Range Storage Transportation Temperature Range 10...

Page 11: ...4 Circuit Breaker CB1 5 Power On Off switch 6 Tank Filler Neck 7 Coolant level Indicator 1 2 3 4 5 956142899_2 A 6 7 5 2 Control Panel Hydracool 2 1 Flow Indicator 2 Power On Off switch 3 Circuit Bre...

Page 12: ...ange Coolant If Using Water lReplace Unreadable Labels Every 12 Months ZChange Coolant 6 2 Coolant Maintenance Ref coolmaint_2016 08 Disconnect cooler plug from welding power source receptacle before...

Page 13: ...tacle Check circuit breakers on cooler and welding power source and reset if necessary Motor overheated Unit starts running when motor has cooled Have Factory Authorized Service Agent check Power swit...

Page 14: ...OM 254203 Page 10 SECTION 7 ELECTRICAL DIAGRAM 956142901_B...

Page 15: ...03 Page 11 SECTION 8 PARTS LIST Hardware is common and not available unless listed 956142899_3 A 3 2 1 20 19 18 17 16 15 14 13 12 21 22 23 24 25 26 27 28 11 8 10 9 7 6 5 Figure 8 1 Main Assembly Hydra...

Page 16: ...Bar 1 15 CB1 083431 Breaker Circuit 5A 1 16 556049410 Water Connection Quick Connect Blue 1 17 215279 Indicator Flow 1 18 S1 056067251 Switch Power On Off 1 19 316029721 Nameplate Front Hydracool 1 1...

Page 17: ...OM 254203 Page 13 Hardware is common and not available unless listed Figure 8 2 Main Assembly Hydracool 2 956142900_3 A 1 2 3 4 12 11 10 9 8 7 6 5 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29...

Page 18: ...2 1 15 CB1 083431 Breaker Circuit 5A 1 16 027042002 Tank Water 8 L 1 17 116122306 Mounting Bracket Tank Assy 1 18 956142908 Nameplate Rear Water Terminals 1 19 556049410 Water Connection Quick Connec...

Page 19: ...ntrollers Powered Air Purifying Respirator PAPR Blower Unit No Labor Racks Running Gear and Trailers Subarc Wire Drive Assemblies Water Coolant Systems Work Stations Weld Tables No Labor 5 6 Months Pa...

Page 20: ...y Zip Postal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Suppli...

Reviews: