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OM-254203 Page 2

STEAM AND HOT COOLANT can burn.

Hose may rupture if coolant overheats.

D

Visually inspect condition of hoses before each

use. Do not use damaged hoses.

D

Allow cooling period before working on equipment.

HIGH PRESSURE FLUIDS can injure or kill.

D

Coolant can be under high pressure.

D

Release pressure before working on cooler.

D

If ANY fluid is injected into the skin or body seek medical help

immediately.

MOVING PARTS can injure.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards

closed and securely in place.

D

Have only qualified persons remove doors, panels, covers, or

guards for maintenance and troubleshooting as necessary.

D

Reinstall doors, panels, covers, or guards when maintenance is

finished and before reconnecting input power.

1-4. California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases

which contain chemicals known to the State of California to

cause birth defects and, in some cases, cancer. (California

Health & Safety Code Section 25249.5 et seq.)

This product contains or produces a chemical known to the

state of California to cause cancer or birth defects (or other

reproductive harm). (California Health & Safety Code Section

25249.5 et seq.)

This product contains chemicals, including lead, known to

the state of California to cause cancer, birth defects, or other

reproductive harm. 

Wash hands after use.

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes,

 ANSI Standard Z49.1,

is available as a free download from the American Welding Society at

http://www.aws.org or purchased from Global Engineering Documents

(phone: 1-877-413-5184, website: www.global.ihs.com).

Safe Practices for the Preparation of Containers and Piping for Welding

and Cutting,

 American Welding Society Standard AWS F4.1, from Glob-

al Engineering Documents (phone: 1-877-413-5184, website:

www.global.ihs.com).

Safe Practices for Welding and Cutting Containers that have Held Com-

bustibles,

 American Welding Society Standard AWS A6.0, from Global

Engineering Documents (phone: 1-877-413-5184,

website: www.global.ihs.com).

National Electrical Code,

 NFPA Standard 70, from National Fire Protec-

tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:

www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders,

 CGA Pamphlet P-1,

from Compressed Gas Association, 14501 George Carter Way, Suite

103, Chantilly, VA 20151 (phone: 703-788-2700, website:

www.cganet.com).

Safety in Welding, Cutting, and Allied Processes,

 CSA Standard

W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS

(phone: 800-463-6727, website: www.csagroup.org).

Safe Practice For Occupational And Educational Eye And Face Protec-

tion,

 ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-

site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work,

 NFPA Standard 51B, from National Fire Protection Association,

Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Indus-

try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,

and Part 1926, Subpart J, from U.S. Government Printing Office, Super-

intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954

(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—

phone for Region 5, Chicago, is 312-353-2220, website:

www.osha.gov).

Applications Manual for the Revised NIOSH Lifting Equation

, The Na-

tional Institute for Occupational Safety and Health (NIOSH), 1600

Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:

www.cdc.gov/NIOSH).

Summary of Contents for 028042103

Page 1: ...NER S MANUAL Hydracool 1 Hydracool 2 CE Processes Description TIG GTAW Welding MIG GMAW Welding OM 254203E 2016 09 For product information Owner s Manual translations and more visit www MillerWelds co...

Page 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Page 3: ...ions 3 2 2 Miscellaneous Symbols And Definitions 4 SECTION 3 SPECIFICATIONS 5 3 1 Serial Number And Rating Label Location 5 3 2 Specifications 5 3 3 Coolant Specifications 5 3 4 Environmental Specific...

Page 4: ...5 HYDRACOOL 2 V 230 50 60HZ 028042106 Council Directives 2006 95 EC Low Voltage 2004 108 EC Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrica...

Page 5: ...can kill D Do not touch live electrical parts D Disconnect input power or stop engine before installing or servicing this equipment Lockout tagout input power according to OSHA 29 CFR 1910 147 see Sa...

Page 6: ...Welding and Cutting American Welding Society Standard AWS F4 1 from Glob al Engineering Documents phone 1 877 413 5184 website www global ihs com Safe Practices for Welding and Cutting Containers tha...

Page 7: ...acility Contact your local recycling office or your local distributor for further information Safe37 2012 05 Disconnect input plug or power before working on machine Safe5 2012 05 Do not remove or pai...

Page 8: ...and clean filter and check condition of hoses 2 2 Miscellaneous Symbols And Definitions A Amperage Alternating Current Voltage Input Circulating Unit With Coolant Pump V Voltage Water Coolant Input Wa...

Page 9: ...tates That The Water Inlet Temperature Can Not Exceed 40 C Above Ambient Temperature At A 1l Min Flow Rate Plug Is Customer Supplied Recirculating Coolant System For Water Cooled GTAW Torches And GMAW...

Page 10: ...diated disturbances This equipment complies with IEC 61000 3 11 and IEC 61000 3 12 ce emc 4 2014 07 C Temperature Specifications Operating Temperature Range Storage Transportation Temperature Range 10...

Page 11: ...4 Circuit Breaker CB1 5 Power On Off switch 6 Tank Filler Neck 7 Coolant level Indicator 1 2 3 4 5 956142899_2 A 6 7 5 2 Control Panel Hydracool 2 1 Flow Indicator 2 Power On Off switch 3 Circuit Bre...

Page 12: ...ange Coolant If Using Water lReplace Unreadable Labels Every 12 Months ZChange Coolant 6 2 Coolant Maintenance Ref coolmaint_2016 08 Disconnect cooler plug from welding power source receptacle before...

Page 13: ...tacle Check circuit breakers on cooler and welding power source and reset if necessary Motor overheated Unit starts running when motor has cooled Have Factory Authorized Service Agent check Power swit...

Page 14: ...OM 254203 Page 10 SECTION 7 ELECTRICAL DIAGRAM 956142901_B...

Page 15: ...03 Page 11 SECTION 8 PARTS LIST Hardware is common and not available unless listed 956142899_3 A 3 2 1 20 19 18 17 16 15 14 13 12 21 22 23 24 25 26 27 28 11 8 10 9 7 6 5 Figure 8 1 Main Assembly Hydra...

Page 16: ...Bar 1 15 CB1 083431 Breaker Circuit 5A 1 16 556049410 Water Connection Quick Connect Blue 1 17 215279 Indicator Flow 1 18 S1 056067251 Switch Power On Off 1 19 316029721 Nameplate Front Hydracool 1 1...

Page 17: ...OM 254203 Page 13 Hardware is common and not available unless listed Figure 8 2 Main Assembly Hydracool 2 956142900_3 A 1 2 3 4 12 11 10 9 8 7 6 5 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29...

Page 18: ...2 1 15 CB1 083431 Breaker Circuit 5A 1 16 027042002 Tank Water 8 L 1 17 116122306 Mounting Bracket Tank Assy 1 18 956142908 Nameplate Rear Water Terminals 1 19 556049410 Water Connection Quick Connec...

Page 19: ...ntrollers Powered Air Purifying Respirator PAPR Blower Unit No Labor Racks Running Gear and Trailers Subarc Wire Drive Assemblies Water Coolant Systems Work Stations Weld Tables No Labor 5 6 Months Pa...

Page 20: ...y Zip Postal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Suppli...

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