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Miller Electric SuitCase X-TREME 8VS WCC, Owner'S Manual

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Miller Electric SuitCase X-TREME 8VS WCC Owner'S Manual Download Page 28

OM-237 323 Page 24

SECTION 6 − MAINTENANCE & TROUBLESHOOTING

6-1.

Routine Maintenance

.

Maintain more often
during severe conditions.

!

Disconnect power 
before maintaining.

3 Months

Replace

Damaged Or

Unreadable

Labels

Replace Damaged

Gas Hose

Repair Or Replace

Cracked Cables

And Cords

6 Months

Clean

Drive

Rolls

Blow Out Or

Vacuum Inside

6-2.

Overload Protection And Thermostat Protection

Ref. 805 168-B

!

Turn Off wire feeder and
welding power source. Stop
engine on welding 
generator.

1

Supplementary Protector CB1

CB1 protects wire feeder from over-
load. Correct problem and reset
CB1.

Close and latch door.

Thermostat Protection

Unit has internal thermostat protec-
tion and will not feed wire if over-
heating occurs (see Section 6-4).

CB1

1

Internal Side View

Summary of Contents for SuitCase X-TREME 8VS WCC

Page 1: ...SuitCase X TREME 8VS WCC With Weld Cable Control OM 237 323L 2011 12 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com R...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...cifications 12 4 2 Gun Recommendation Table 12 4 3 Equipment Connection Diagram 12 4 4 WCC Weld Cable Control Applications 13 4 5 Associating Wire Feeder To WCC Compatible Power Source Or WCC Control...

Page 4: ......

Page 5: ...ds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following eq...

Page 6: ...ums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoli...

Page 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Page 8: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Page 9: ...utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les con...

Page 10: ...ine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer leu...

Page 11: ...eur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz comprim...

Page 12: ...der seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion D L utilisateur est tenu de faire corriger rapidement par un lectricien quali...

Page 13: ...t Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Re...

Page 14: ...OM 237 323 Page 10...

Page 15: ...write serial number in space provided on back cover of this manual 3 2 Symbols And Definitions Some symbols are found only on CE products I1 Input Current U1 Input Voltage A Amperes V Volts Read Inst...

Page 16: ...h is 10 ft for solid steel 062 in wire 4 2 Gun Recommendation Table Process Gun GMAW Hard or Cored Wires Bernard Q300 or Q400 FCAW Self Shielding Wires FC 1260 Dura Flux 4 3 Equipment Connection Diagr...

Page 17: ...oltage display will blink When associated the decimal points stop blinking and preset voltage is displayed Release the trigger on the welding gun after preset voltage is displayed The association proc...

Page 18: ...is as close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securi...

Page 19: ...Tab Loosen knob insert gun end into block Position power pin as close as possible to drive rolls without touching Align the gun power pin groove with the gun locking tab Tighten knob 6 Gun Trigger Pl...

Page 20: ...ure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter 5 14 Pin Plug Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 4 10 Connecting Weld Cable Turn Off wire feeder and welding power...

Page 21: ...100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2...

Page 22: ...hrough guides into gun Close and tighten pressure assem bly Press jog switch until wire comes out gun To set the proper drive roll tension release the tension on the drive rolls Position gun at about...

Page 23: ...r right hand screw to rotate lens enough to access DIP switch Replace three screws removed earlier Tighten upper right hand screw The two upper screws must engage the backing plate to properly secure...

Page 24: ...g Set switch position 1 so the depressed section of the tab is toward 1 as labeledon the switch Set switch posi tion 2 so the depressed section of the tab is toward OPEN as labeled on the switch As sh...

Page 25: ...re toward OPEN as labeled on the switch Displays Wire Speed in Meters per Minute Wire Speed Inches Per Minute Set switches 3 and 4 so the depressed sections are toward 3 and 4 as labeled on the switch...

Page 26: ...oximate Refer to power source for ac tual amperage To display Amperage see Section 4 13 3 Wire Speed Control Use control to adjust wire speed Maximum wire speed may be limited by arc voltage 4 Voltage...

Page 27: ...OM 237 323 Page 23 5 2 Gun Consumables Information 235 264 A Notes...

Page 28: ...rds 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 6 2 Overload Protection And Thermostat Protection Ref 805 168 B Turn Off wire feeder and welding power source Stop engine on welding generator...

Page 29: ...heck power switch S1 and connections replace if necessary Check supplementary protector CB1 Reset CB1 Unit overheated Allow unit to cool Check sensing lead connection Check gun trigger plug connection...

Page 30: ...he unit will feed approximately 35 feet 10 7 meters of wire then stop feeding This is to prevent complete despoolling of the wire as in the case of a damaged gun Display on display board does not ligh...

Page 31: ...12 2 Blinks Trigger Error HLP 14 4 Blinks Constant Blinking Motor Overload Error HLP 15 3 Blinks Bus Bar Overheat Error Error Indications Error conditions are indicated by a HLP message on the option...

Page 32: ...OM 237 323 Page 28 Notes...

Page 33: ...OM 237 323 Page 29 SECTION 7 ELECTRICAL DIAGRAM 237 204 D Figure 7 1 Circuit Diagram For Wire Feeder...

Page 34: ...SECTION 8 PARTS LIST Hardware is common and not available unless listed 1 Fig 8 2 2 3 4 5 6 7 8 9 10 11 12 13 14 19 15 60 57 58 59 16 61 62 63 64 21 19 65 17 18 20 Figure 8 1 Exploded View Of SuitCas...

Page 35: ...247 710 Wire Strd 12Ga Blk 600V 105C 65X30 Ep 187OD 16 ft 208 820 Clamp Work 1 3 221 998 Cable Trigger 25 In Includes 1 PLG6 115 094 Housing Plug Skts Service Kit 1 049 445 Cable Port No 18 2 C Type...

Page 36: ...26 200 613 Stand Off No 10 32 X 1 835 Lg 500 Hex Stl Fem 4 27 226 285 Insulator Motor 1 28 PC23 234 412 Module WCC Series Resonant L C Coupler 1 29 200 814 Hose Assy Sae 187 Id X 410 Od X 17 000 W Cla...

Page 37: ...ing Rcpt Skts Service Kit 1 PLG14 227 529 Housing Plug Skts Service Kit 1 PLG17 222 397 Housing Plug Skts Service Kit 1 PLG22 115 092 Housing Plug Skts Service Kit 1 PLG24 131 204 Housing Plug Skts Se...

Page 38: ...10A 250VAC On Off Visi Red Rock 1 2 Nameplate Lower Order By Model And Serial Number 1 3 234 578 Label Front PL 22 1 4 237 055 Lens 1 5 229 271 Panel Front Display Switches Knob Guard 1 6 229 274 Knob...

Page 39: ...030 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3...

Page 40: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 41: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 42: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 43: ...ers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cable...

Page 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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