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OM-237 323 Page 22

SECTION 5 − OPERATION

OFF

ON

5-1.

Controls With Meters

Ref. 805 168-B / 805 170-A

Front Panel With Meters

Internal Control Panel

Internal Side View

5

2

1

4

3

9

8

7

6

1

Voltmeter

When not welding and the wire feeder is not
associated with the WCC compatible weld-
ing power source or WCC Control, the volt-
meter will alternate between three dashes
and open circuit voltage.
If the decimal points on the voltmeter are
blinking the wire feeder is trying to associ-
ate to a WCC Control or welding power
source. See Section 4-6 for details.
When the wire feeder is associated with a
WCC compatible welding power source or
WCC Control the voltmeter will alternate
between preset voltage and open circuit
voltage while idle. While welding the feeder
will display the actual weld voltage at the
wire feeder.
When connected to a non-WCC welding
power source the voltmeter will alternate
between three dashes and open circuit
voltage while idle. While welding the feeder
will display the actual weld voltage at the
wire feeder.
When the wire feeder is in CC mode the
voltmeter will alternate between CC and
open circuit voltage while idle. While weld-
ing the feeder will display the actual weld
voltage at the wire feeder.
Whether the wire feeder is associated or
not the voltage displayed while welding is
an average reading over a time span of 6 to
8 seconds. If the weld time is less than 8
seconds, the voltage displayed may not be

accurate.

2

Wire Speed / Amperage Meter

Displays wire speed in Inches per Minute.
To display wire speed in Meters per Minute
(see Section 4-13).

Amperage displayed at the feeder is
approximate. Refer to power source for ac-
tual amperage. To display Amperage (see
Section 4-13).

3

Wire Speed Control

Use control to adjust wire speed. Maximum
wire speed may be limited by arc voltage.

4

Voltage Control

Used to adjust output voltage of welding
power source when wire feeder is associ-
ated with a WCC compatible welding power
source or WCC Control. Voltage may be
adjusted while not welding.

Has no function when the wire feeder is not
associated with a WCC compatible welding
power source or WCC Control.

5

Power Control Switch

6

Soft Start Switch

The Soft Start feature provides a smooth
start during most weld conditions. When the
trigger is pulled, the wire speed is approxi-
mately 50% of the weld wire speed, as set
by the wire speed control knob. After an arc
is established, the wire speed increases to
the weld wire speed.

When using small diameters wire, or with
inverter power sources, it may be neces-
sary to turn switch off to obtain smooth
starts.

7

CC/CV Switch

Use switch to match feeder with the output
of the power source.

.

The feeder will not associate with a
WCC Control or power source if the
switch is set to CC.

8

Trigger Hold Switch

Trigger hold allows operator to weld without
holding gun trigger.

To use trigger hold function, place trigger
hold switch in the ON position.

The operator must hold the trigger for a
minimum of 2 seconds, but no longer than
6 seconds before releasing it. Welding will
continue when trigger is released.

To stop welding, press and release the trig-
ger.

9

Jog/Purge Switch

Pressing the Jog switch allows the operator
to jog wire without energizing the contactor
or gas valve.

Pressing the Purge switch allows the oper-
ator to purge gas lines before welding and
to preset gas flow rate at the flowmeter.

After adjusting the switches, close and
latch the door before welding.

Summary of Contents for SuitCase X-TREME 8VS WCC

Page 1: ...SuitCase X TREME 8VS WCC With Weld Cable Control OM 237 323L 2011 12 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com R...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...cifications 12 4 2 Gun Recommendation Table 12 4 3 Equipment Connection Diagram 12 4 4 WCC Weld Cable Control Applications 13 4 5 Associating Wire Feeder To WCC Compatible Power Source Or WCC Control...

Page 4: ......

Page 5: ...ds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following eq...

Page 6: ...ums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoli...

Page 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Page 8: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Page 9: ...utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les con...

Page 10: ...ine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer leu...

Page 11: ...eur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz comprim...

Page 12: ...der seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion D L utilisateur est tenu de faire corriger rapidement par un lectricien quali...

Page 13: ...t Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Re...

Page 14: ...OM 237 323 Page 10...

Page 15: ...write serial number in space provided on back cover of this manual 3 2 Symbols And Definitions Some symbols are found only on CE products I1 Input Current U1 Input Voltage A Amperes V Volts Read Inst...

Page 16: ...h is 10 ft for solid steel 062 in wire 4 2 Gun Recommendation Table Process Gun GMAW Hard or Cored Wires Bernard Q300 or Q400 FCAW Self Shielding Wires FC 1260 Dura Flux 4 3 Equipment Connection Diagr...

Page 17: ...oltage display will blink When associated the decimal points stop blinking and preset voltage is displayed Release the trigger on the welding gun after preset voltage is displayed The association proc...

Page 18: ...is as close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securi...

Page 19: ...Tab Loosen knob insert gun end into block Position power pin as close as possible to drive rolls without touching Align the gun power pin groove with the gun locking tab Tighten knob 6 Gun Trigger Pl...

Page 20: ...ure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter 5 14 Pin Plug Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 4 10 Connecting Weld Cable Turn Off wire feeder and welding power...

Page 21: ...100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2...

Page 22: ...hrough guides into gun Close and tighten pressure assem bly Press jog switch until wire comes out gun To set the proper drive roll tension release the tension on the drive rolls Position gun at about...

Page 23: ...r right hand screw to rotate lens enough to access DIP switch Replace three screws removed earlier Tighten upper right hand screw The two upper screws must engage the backing plate to properly secure...

Page 24: ...g Set switch position 1 so the depressed section of the tab is toward 1 as labeledon the switch Set switch posi tion 2 so the depressed section of the tab is toward OPEN as labeled on the switch As sh...

Page 25: ...re toward OPEN as labeled on the switch Displays Wire Speed in Meters per Minute Wire Speed Inches Per Minute Set switches 3 and 4 so the depressed sections are toward 3 and 4 as labeled on the switch...

Page 26: ...oximate Refer to power source for ac tual amperage To display Amperage see Section 4 13 3 Wire Speed Control Use control to adjust wire speed Maximum wire speed may be limited by arc voltage 4 Voltage...

Page 27: ...OM 237 323 Page 23 5 2 Gun Consumables Information 235 264 A Notes...

Page 28: ...rds 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 6 2 Overload Protection And Thermostat Protection Ref 805 168 B Turn Off wire feeder and welding power source Stop engine on welding generator...

Page 29: ...heck power switch S1 and connections replace if necessary Check supplementary protector CB1 Reset CB1 Unit overheated Allow unit to cool Check sensing lead connection Check gun trigger plug connection...

Page 30: ...he unit will feed approximately 35 feet 10 7 meters of wire then stop feeding This is to prevent complete despoolling of the wire as in the case of a damaged gun Display on display board does not ligh...

Page 31: ...12 2 Blinks Trigger Error HLP 14 4 Blinks Constant Blinking Motor Overload Error HLP 15 3 Blinks Bus Bar Overheat Error Error Indications Error conditions are indicated by a HLP message on the option...

Page 32: ...OM 237 323 Page 28 Notes...

Page 33: ...OM 237 323 Page 29 SECTION 7 ELECTRICAL DIAGRAM 237 204 D Figure 7 1 Circuit Diagram For Wire Feeder...

Page 34: ...SECTION 8 PARTS LIST Hardware is common and not available unless listed 1 Fig 8 2 2 3 4 5 6 7 8 9 10 11 12 13 14 19 15 60 57 58 59 16 61 62 63 64 21 19 65 17 18 20 Figure 8 1 Exploded View Of SuitCas...

Page 35: ...247 710 Wire Strd 12Ga Blk 600V 105C 65X30 Ep 187OD 16 ft 208 820 Clamp Work 1 3 221 998 Cable Trigger 25 In Includes 1 PLG6 115 094 Housing Plug Skts Service Kit 1 049 445 Cable Port No 18 2 C Type...

Page 36: ...26 200 613 Stand Off No 10 32 X 1 835 Lg 500 Hex Stl Fem 4 27 226 285 Insulator Motor 1 28 PC23 234 412 Module WCC Series Resonant L C Coupler 1 29 200 814 Hose Assy Sae 187 Id X 410 Od X 17 000 W Cla...

Page 37: ...ing Rcpt Skts Service Kit 1 PLG14 227 529 Housing Plug Skts Service Kit 1 PLG17 222 397 Housing Plug Skts Service Kit 1 PLG22 115 092 Housing Plug Skts Service Kit 1 PLG24 131 204 Housing Plug Skts Se...

Page 38: ...10A 250VAC On Off Visi Red Rock 1 2 Nameplate Lower Order By Model And Serial Number 1 3 234 578 Label Front PL 22 1 4 237 055 Lens 1 5 229 271 Panel Front Display Switches Knob Guard 1 6 229 274 Knob...

Page 39: ...030 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3...

Page 40: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 41: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 42: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 43: ...ers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cable...

Page 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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