Miller Electric M-10 Gun Owner'S Manual Download Page 31 | Manualshive

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OM-1328 Page 27

6-6. Replacing Switch And/Or Head Tube

Ref. ST-800 795-C

Tools Needed:

19 mm

Remove handle
locking nut.

Slide handle.

Secure head
tube in vice.

Loosen jam nut.
Remove from vice
and turn head tube
out by hand.

Hand-tighten head tube into cable connector.

Place head tube in vice and tighten until
nuts are tight.

Remove from vice. Reposition handle and install
switch housing. Secure with handle locking nut.

!

Turn Off welding power source and disconnect gun.

Remove switch housing. Install new switch and
connect leads (polarity is not important). Reas-
semble in reverse order. If replacing head tube,
continue to end of figure.

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Summary of Contents for M-10 Gun

Page 1: ...073U 2007 07 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Arc Welding Power Source And Wire Feeder Millermatic Passport And M 10 Gun R File MIG GMAW Visit our website at www MillerW...

Page 2: ...inue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get t...

Page 3: ...ng 12 SECTION 4 INSTALLATION 13 4 1 Installing Work Clamp 13 4 2 Connecting Welding Gun 13 4 3 Process Polarity Table 14 4 4 Changing Polarity 14 4 5 Internal Shielding Gas Supply 14 4 6 External Shie...

Page 4: ...4 8 6 Poor Weld Bead Characteristics 34 8 7 Good Weld Bead Characteristics 34 8 8 Troubleshooting Excessive Spatter 35 8 9 Troubleshooting Porosity 35 8 10 Troubleshooting Excessive Penetration 36 8 1...

Page 5: ...cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in...

Page 6: ...they are properly prepared according to AWS F4 1 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the wo...

Page 7: ...ns D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance as necessary D Reinstall doors panels cover...

Page 8: ...ork NY 10036 8002 phone 212 642 4900 website www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association P O Box 910...

Page 9: ...ource lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivantes...

Page 10: ...protection Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peu provoquer leur clatement Des tincelles peuven tre projet es de l arc de soudure La projec...

Page 11: ...pour usage ult rieur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteille...

Page 12: ...provoquer des interf rences D L nergie lectromagn tique risque de provo quer des interf rences pour l quipement lec tronique sensible tel que les ordinateurs et l quipement command par ordinateur tel...

Page 13: ...Box 371954 Pittsburgh PA 15250 7954 t l phone 1 866 512 1800 il y a 10 bureaux r gionaux le t l pho ne de la r gion 5 Chicago est 312 353 2220 site Internet www osha gov 2 6 Information EMF Consid ra...

Page 14: ...OM 1328 Page 10...

Page 15: ...M 1 0 10 0 m min 45 lb 20 4 Length 20 1 2 in 521 mm Width 12 in 230 VAC 150 A 21 5 Volts DC 20 Duty Cycle 130 A 20 5 Volts DC 60 Duty Cycle 30 180 45 17 7 4 06 3 89 45 lb 20 4 kg Width 12 in 305 mm He...

Page 16: ...cooling fan runs Wait fifteen minutes for unit to cool Reduce amperage or duty cycle before welding Exceeding duty cycle can damage unit or gun and void warranty Overheating 0 15 A or V OR Reduce Dut...

Page 17: ...lock 3 Gun Outlet Wire Guide Loosen knob insert gun end into block Po sition outlet wire guide as close as possible to drive rolls without touching Tighten knob 4 Gun Trigger Plug 5 Gun Trigger Recept...

Page 18: ...l Close door Ref 220 579 A Ref 803 811 1 2 4 5 Internal Shielding Gas Supply 1 Internal Shielding Gas Bottle The internal shielding gas bottle is for CO2 gas only 2 Pressure Gauge 3 Regulator 4 Intern...

Page 19: ...o the unit 2 Internal External Transfer Switch The Internal External Transfer switch allows changing between the internal or external shielding gas supply Place switch in the External Gas Supply posit...

Page 20: ...terminal 1 Black And White Input Conductor L1 And L2 2 Green Or Green Yellow Grounding Conductor 3 Input Power Cord 4 Disconnect Device switch shown in the OFF position 5 Disconnect Device Grounding T...

Page 21: ...Fuse 2 Time Delay fuses are UL class RK5 3 Normal Operating general purpose no intentional delay fuses are UL class K5 up to and including 60 amp and UL class H 65 amp and above 4 Conductor data in th...

Page 22: ...ower Cord Connector 3 Plug NEMA Type 5 15P 4 Receptacle NEMA Type 5 15R Customer Supplied 5 Plug NEMA Type 5 20P Optional 6 Receptacle NEMA Type 5 20R Customer Supplied 7 Plug NEMA Type 6 50P 8 Recept...

Page 23: ...1 Hub Nut 2 Brake Adjust Knob 3 Spring 4 Nylon Washer 5 Spool Hub 6 Brake Washer Remove brake adjust knob and spring and nylon washer Remove and retain hub nut spool hub and brake washer 2 3 4 4 1 Br...

Page 24: ...Open pressure assembly hold wire tightly and cut off end Push wire through guides into gun Close and tighten pressure assem bly Press gun trigger until wire comes out gun Feed wire against wooden sur...

Page 25: ...om minimum to maximum 10 is for 230 V input power 2 Wire Speed Control Turn control clockwise to increase wire feed speed 3 Power Light 4 Over Temperature Light 5 Stainless Steel Indicator Light 6 Mil...

Page 26: ...OM 1328 Page 22 5 2 Weld Parameter Chart...

Page 27: ...OM 1328 Page 23 Ref 220 579 B...

Page 28: ...l Replace To be done by Factory Authorized Service Agent Reference Every 3 Months l Damaged Or Unreadable Labels l Repair Or Replace Cracked Weld Cable Clean And Tighten Weld Terminals Every 6 Months...

Page 29: ...on the opposite side of the drive roll The groove closest to the motor shaft is the proper groove to thread see Section 4 13 3 Retaining Pin To secure drive roll locate open slot and push drive roll...

Page 30: ...cable out straight before installing new liner Head Tube 8 mm Remove liner Remove nozzle contact tip adapter gas diffuser and wire outlet guide Blow out gun casing To Reassemble Gun Install and tighte...

Page 31: ...nd tighten head tube into cable connector Place head tube in vice and tighten until nuts are tight Remove from vice Reposition handle and install switch housing Secure with handle locking nut Turn Off...

Page 32: ...OM 1328 Page 28 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Page 33: ...OM 1328 Page 29 219 992 H...

Page 34: ...ect both battery cables before welding on a vehicle Place work clamp as close to the weld as possible Workpiece Gun Regulator Flowmeter Gas Hose External Shielding Gas Supply Work Clamp light mig 5 96...

Page 35: ...welds to be sure they comply to specifications NOTE Ref 803 809 B Voltage controls height and width of weld bead Wire speed amperage controls weld penetration wire speed burn off rate Set voltage mid...

Page 36: ...3 mm past end of nozzle and tip of wire is positioned correctly on seam NOTE 1 Hold Gun and Control Gun Trigger 2 Workpiece 3 Work Clamp 4 Electrode Extension Stickout 1 4 to 1 2 in 6 To 13 mm 5 Cradl...

Page 37: ...trode extension stickout travel speed thickness of base metal wire feed speed weld current and voltage NOTE Short Normal Long Short Normal Long 10 10 GUN ANGLES AND WELD BEAD PROFILES ELECTRODE EXTENS...

Page 38: ...nt Along Seam 3 Weave Patterns Use weave patterns to cover a wide area in one pass of the electrode S 0054 A 3 1 2 8 6 Poor Weld Bead Characteristics 1 Large Spatter Deposits 2 Rough Uneven Bead 3 Sli...

Page 39: ...ion 4 3 8 9 Troubleshooting Porosity Porosity small cavities or holes resulting from gas pockets in weld metal S 0635 Possible Causes Corrective Actions Insufficient shielding gas at welding arc Incre...

Page 40: ...e of weld puddle Be sure welding wire extends not more than 1 2 in 13 mm beyond nozzle Insufficient heat input Select higher wire feed speed and or select higher voltage range Reduce travel speed Wron...

Page 41: ...el and does not cover joint formed by base metal S 0641 Possible Causes Corrective Actions Welding wire extends too far out of nozzle Be sure welding wire extends not more than 1 2 in 13 mm beyond noz...

Page 42: ...most commonly used shielding gases are listed in the following table Application Gas Spray Arc Steel Short Circuiting Steel Short Circuiting Stainless Steel Short Circuiting Aluminum Argon All Positio...

Page 43: ...OM 1328 Page 39 Notes...

Page 44: ...Hardware is common and not available unless listed Ref 803 813 C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 26 23 24 25 27 28 29 30 31 32 33 34 35 42 36 37 40 41 39 43 45 46 47 48 49...

Page 45: ...002 BRACKET corner 2 15 PC3 218 088 CIRCUIT CARD ASSY pwm motor 1 16 115 440 STAND OFF no 6 32 x 687 lg 250 hex al fem 4 17 C1 C2 136 735 CAPACITOR cer disc 1 uf 500 vdc strip 2 18 RC20 048 282 RCPT W...

Page 46: ...ga 3c soow w spl plug 1 43 224 587 LABEL warning electric shock do not modify pwr crd 1 44 S1 208 550 SWITCH rocker DPST 16A 250 vac 1 45 137 761 NUT 750 npt 1 31 hex 27H nyl blk 1 46 GS2 220 011 VALV...

Page 47: ...SCREW shld 1 10 222 035 KNOB tee 1 11 203 301 LEVER pressure 1 12 189 915 BEARING ball 1 13 602 238 WASHER flat 1 14 122 210 SCREW 010 32 x 0 62 1 15 DM 202 708 MOTOR gear 1 16 196 009 FITTING gas 1 1...

Page 48: ...OM 1328 Page 44 802 388 B 1 2 3 4 5 6 7 13 9 8 11 14 15 10 12 Figure 9 3 M 10 Gun...

Page 49: ...209 495 CONNECTOR feeder 1 13 079 974 O RING 500 ID x 103CS rbr 2 14 194 010 LINER monocoil 023 025 wire x 15ft consisting of 1 14 194 011 LINER monocoil 030 035 wire x 15ft consisting of 1 14 194 01...

Page 50: ...Notes...

Page 51: ...nduction Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers...

Page 52: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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