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OM-867 Page 1

SECTION 1 – SAFETY INFORMATION

mod1.1 2/93

Read all safety messages throughout this manual.

Obey all safety messages to avoid injury.

Learn the meaning of WARNING and CAUTION.

1

Safety Alert Symbol

2

Signal Word

WARNING means possible death
or serious injury can happen.

CAUTION means possible minor
injury or equipment damage can
happen.

3

Statement Of Hazard And Re-
sult

4

Safety Instructions To Avoid
Hazard

5

Hazard Symbol (If Available)

6

Safety Banner

Read safety blocks for each sym-
bol shown.

7

NOTE

Special instructions for best oper-
ation – not related to safety.

2

NOTE

ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Disconnect  input power before
installing  or servicing.

WARNING

READ SAFETY BLOCKS at start of
Section 3-1 before proceeding.

WARNING

5

4

6

7

1

2

CAUTION

MOVING PARTS can injure.

Keep away from moving parts.

Keep all panels and covers closed
when operating.

3

Turn Off switch when using high frequency.

Figure 1-1. Safety Information

SECTION 2 – SPECIFICATIONS

Table 2-1. Meter Specifications

Specification

Description

Type Of Input Power

115 Volts AC, 50/60 Hz

Input Power Cord With Plug

8 ft (2.4 m)

Voltage Sensing Cord With Clamp

21 ft (6.4 m)

Overall Dimensions

See Figure 3-1

Weight

Net: 13.5 lb (6.1 kg); Ship: 15 lb (7 kg)

Max. Capacity At 100% Duty Cycle

1500 Amps At 100 Volts AC/DC

Summary of Contents for Digi-Meter 1500 RMS

Page 1: ...our distributor or MILLER Electric Mfg Co P O Box 1079 Appleton WI 54912 414 734 9821 OWNER S MANUAL OM 867 083 696D December 1993 Digital Ammeter Voltmeter For Measuring Weld Output Accurately 1 Meas...

Page 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Page 3: ...ce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin Noise from some processes can damage hearing Chipping grinding and welds cooling throw off pieces of metal or...

Page 4: ...nds and catch loose clothing 1 Keep all doors panels covers and guards closed and securely in place 2 Stop engine before installing or connecting unit 3 Have only qualified people remove guards or cov...

Page 5: ...isk or to offer clear science based advice on strategies to minimize or avoid potential risks To reduce magnetic fields in the workplace use the following procedures 1 Keep cables close together by tw...

Page 6: ......

Page 7: ...ot related to safety 2 NOTE ELECTRIC SHOCK can kill Do not touch live electrical parts Disconnect input power before installing or servicing WARNING READ SAFETY BLOCKS at start of Section 3 1 before p...

Page 8: ...FUMES can be hazardous LACK OF FRESH AIR AND PROPER VENTILATION can be harmful Do not breathe welding fumes Place unit only where there is a good fresh air supply and proper ventilation swarn11 1 3 93...

Page 9: ...ire Feeder Open access door and connect weld cable from power source to either shunt terminal Connect weld cable from electrode holder torch or wire feeder to other shunt termi nal Close access door 9...

Page 10: ...fore going near arc welding gouging or spot welding opera tions See Safety Precautions at beginning of manual for ba sic welding safety information swarn6 1 10 91 1 Insulating Gloves 2 Safety Glasses...

Page 11: ...start of Section 5 before proceeding WARNING Table 5 1 Welding Trouble Trouble Remedy Section Unit completely inoperative no meter display Be sure input power cord is plugged in and that receptacle is...

Page 12: ...OM 867 Page 6 SECTION 6 ELECTRICAL DIAGRAMS SB 131 649 Figure 6 1 Circuit Diagram...

Page 13: ...OM 867 Page 7 SC 132 589 Figure 6 2 Wiring Diagram...

Page 14: ...OM 867 Page 8 SECTION 7 PARTS LIST 1 ST 083 851 D 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 28 29 30 31 Figure 7 1 Complete Assembly...

Page 15: ...156 ID x 343 OD order by ft 1ft 15 010 476 BUSHING strain relief 625 ID x 570mtg hole 1 16 131 709 CASE SECTION bottom front 1 17 PC1 132 299 CIRCUIT CARD digital meter AC DC models 1 PLG1 135 559 CON...

Page 16: ...OM 867 Page 10 Notes...

Page 17: ...OM 867 Page 11 Notes...

Page 18: ...OM 867 Page 12 Notes...

Page 19: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Page 20: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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