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WELDING can cause fire or explosion.

Welding on closed containers, such as tanks, drums,
or pipes, can cause them to blow up. Sparks can fly off
from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and
burns. Accidental contact of electrode to metal
objects can cause sparks, explosion, overheating, or
fire. Check and be sure the area is safe before doing
any welding.

1. Protect yourself and others from flying sparks and hot metal.
2. Do not weld where flying sparks can strike flammable material.
3. Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

4. Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

5. Watch for fire, and keep a fire extinguisher nearby.

6. Be aware that welding on a ceiling, floor, bulkhead, or partition

can cause fire on the hidden side.

7. Do not weld on closed containers such as tanks, drums, or pipes,

unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

8. Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

9. Do not use welder to thaw frozen pipes.

10. Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

11. Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

12. Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

WARNING

ENGINES can be hazardous.

ENGINE EXHAUST GASES can kill.

Engines produce harmful exhaust gases.

1. Use equipment outside in open, well-ventilated areas.

2. If used in a closed area, vent engine exhaust outside and away

from any building air intakes.

ENGINE FUEL can cause fire or
explosion.

Engine fuel is highly flammable.

1. Stop engine and let it cool off before checking or adding fuel.
2. Do not add fuel while smoking or if unit is near any sparks or

open flames.

3. Do not overfill tank – allow room for fuel to expand.
4. Do not spill fuel. If fuel is spilled, clean up before starting

engine.

MOVING PARTS can cause injury.

Moving parts, such as fans, rotors, and belts can cut
fingers and hands and catch loose clothing.

1. Keep all doors, panels, covers, and guards closed and

securely in place.

2. Stop engine before installing or connecting unit.

3. Have only qualified people remove guards or covers for

maintenance and troubleshooting as necessary.

4. To prevent accidental starting during servicing, disconnect

negative (–) battery cable from battery.

5. Keep hands, hair, loose clothing, and tools away from moving

parts.

6. Reinstall panels or guards and close doors when servicing is

finished and before starting engine.

SPARKS can cause BATTERY
GASES TO EXPLODE; BATTERY
ACID can burn eyes and skin.

Batteries contain acid and generate explosive
gases.

1. Always wear a face shield when working on a battery.

2. Stop engine before disconnecting or connecting battery

cables.

3. Do not allow tools to cause sparks when working on a battery.

4. Do not use welder to charge batteries or jump start vehicles.

5. Observe correct polarity (+ and –) on batteries.

STEAM AND PRESSURIZED HOT
COOLANT can burn face, eyes, and
skin.

It is best to check coolant level when engine is cold
to avoid scalding.

1. If the engine is warm and checking is needed, follow steps 2

and 3.

2. Wear safety glasses and gloves and put a rag over cap.
3. Turn cap slightly and let pressure escape slowly before

completely removing cap.

PRINCIPAL SAFETY STANDARDS

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.

Recommended Safe Practices for the Preparation for Welding and Cut-
ting of Containers That Have Held Hazardous Substances
, American
Welding Society Standard AWS F4.1, from American Welding Society,
550 N.W. LeJeune Rd, Miami, FL 33126

National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale Bou-
levard, Rexdale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face Protec-
tion
, ANSI Standard Z87.1, from American National Standards Institute,
1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Summary of Contents for Digi-Meter 1500 RMS

Page 1: ...our distributor or MILLER Electric Mfg Co P O Box 1079 Appleton WI 54912 414 734 9821 OWNER S MANUAL OM 867 083 696D December 1993 Digital Ammeter Voltmeter For Measuring Weld Output Accurately 1 Meas...

Page 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Page 3: ...ce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin Noise from some processes can damage hearing Chipping grinding and welds cooling throw off pieces of metal or...

Page 4: ...nds and catch loose clothing 1 Keep all doors panels covers and guards closed and securely in place 2 Stop engine before installing or connecting unit 3 Have only qualified people remove guards or cov...

Page 5: ...isk or to offer clear science based advice on strategies to minimize or avoid potential risks To reduce magnetic fields in the workplace use the following procedures 1 Keep cables close together by tw...

Page 6: ......

Page 7: ...ot related to safety 2 NOTE ELECTRIC SHOCK can kill Do not touch live electrical parts Disconnect input power before installing or servicing WARNING READ SAFETY BLOCKS at start of Section 3 1 before p...

Page 8: ...FUMES can be hazardous LACK OF FRESH AIR AND PROPER VENTILATION can be harmful Do not breathe welding fumes Place unit only where there is a good fresh air supply and proper ventilation swarn11 1 3 93...

Page 9: ...ire Feeder Open access door and connect weld cable from power source to either shunt terminal Connect weld cable from electrode holder torch or wire feeder to other shunt termi nal Close access door 9...

Page 10: ...fore going near arc welding gouging or spot welding opera tions See Safety Precautions at beginning of manual for ba sic welding safety information swarn6 1 10 91 1 Insulating Gloves 2 Safety Glasses...

Page 11: ...start of Section 5 before proceeding WARNING Table 5 1 Welding Trouble Trouble Remedy Section Unit completely inoperative no meter display Be sure input power cord is plugged in and that receptacle is...

Page 12: ...OM 867 Page 6 SECTION 6 ELECTRICAL DIAGRAMS SB 131 649 Figure 6 1 Circuit Diagram...

Page 13: ...OM 867 Page 7 SC 132 589 Figure 6 2 Wiring Diagram...

Page 14: ...OM 867 Page 8 SECTION 7 PARTS LIST 1 ST 083 851 D 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 28 29 30 31 Figure 7 1 Complete Assembly...

Page 15: ...156 ID x 343 OD order by ft 1ft 15 010 476 BUSHING strain relief 625 ID x 570mtg hole 1 16 131 709 CASE SECTION bottom front 1 17 PC1 132 299 CIRCUIT CARD digital meter AC DC models 1 PLG1 135 559 CON...

Page 16: ...OM 867 Page 10 Notes...

Page 17: ...OM 867 Page 11 Notes...

Page 18: ...OM 867 Page 12 Notes...

Page 19: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Page 20: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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