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OM-624 Page 2

3.

Important Information Regarding CE Products (Sold Within The EU)

!

This equipment shall not be used by the general public as the EMF  limits for the general public might be exceeded during welding.

This equipment is built in accordance with EN 60974

1 and is intended to be used only in an occupational environment (where the general public

access is prohibited or regulated in such a way as to be similar to occupational use) by an expert or an instructed person.
Wire feeders and ancillary equipment (such as torches, liquid cooling systems and arc striking and stabilizing devices) as part of the welding

circuit may not be a major contributor to the EMF. See the Owner’s Manuals for all components of the welding circuit for additional EMF exposure

information.

S

The EMF assessment on this equipment was conducted at 0.5 meter.

S

At a distance of 1 meter the EMF exposure values were less than 20% of the permissible values.

4.

Specifications

Ref. 1228 574-B

Recirculating Coolant System For Water-Cooled GTAW Torches And GMAW Guns

Use With Guns/Torches Rated Up To 600 Amperes

IP Rating: 23 

 Not Intended For Use In Heavy Rain, Or Near Splashing Water

4 gal (15 L) Coolant Tank Capacity; 

Maximum Cooling Capacity: 5,500 W (18,000 BTU/hr) @ 5.9 qt/min (5.6 L/min)

IEC Cooling Capacity: 1,780 W (6,070 BTU/hr) @ 1.1 qt/min (1 L/min)

IEC Cooling Capacity States That The Water Inlet Temperature Can Not Exceed 40

°

 C Above Ambient

Temperature At A 1L/ Min Flow Rate.

Dimensions: 18-3/4 in. (476 mm) Long, 15-1/4 in. (387 mm) Wide, 16-1/4 in. (413 mm)

Weight: 44 lb (20 kg)

115 Volt, 5.9 Amperes 60 Hertz, 4.7 Amperes 50 Hertz, Single

Phase Input Power

5.

Serial Number And Rating Label Location

The serial number and rating information for this product is located on the lower right side. Use rating label to determine input power requirements

and/or rated output. For future reference, write serial number in space provided on cover of this manual.

6.

Warning Label Definitions For CE Products

S-180 663

1

2

3

4

5

6

7

8

9

1

Warning! Watch Out! There are
possible hazards as shown by the

symbols.

2

Electric shock from wiring can kill.

3

Disconnect input plug or power before

working on machine.

4

Moving parts, such as fans, can cut

fingers and hands and cause injury.

Keep away from moving parts.

5

Wear safety glasses with side shields.

6

Read the Owner’s Manual before

working on this machine.

7

Read the labels on the welding power

source, wire feeder, or other major

equipment for welding safety

information.

8

Recycle or dispose of used coolant in

an environmentally safe way.

9

Do not remove or paint over (cover)

the label.

Summary of Contents for Coolmate Coolmate 4

Page 1: ... l environnement CALIFORNIA PROPOSITION 65 WARNINGS Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health Safety Code Section 25249 5 et seq This product contains chemicals including lead known to the state of California to cause cancer birth defects or other reproductive harm ...

Page 2: ...ty Maximum Cooling Capacity 5 500 W 18 000 BTU hr 5 9 qt min 5 6 L min IEC Cooling Capacity 1 780 W 6 070 BTU hr 1 1 qt min 1 L min IEC Cooling Capacity States That The Water Inlet Temperature Can Not Exceed 40 C Above Ambient Temperature At A 1L Min Flow Rate Dimensions 18 3 4 in 476 mm Long 15 1 4 in 387 mm Wide 16 1 4 in 413 mm Weight 44 lb 20 kg 115 Volt 5 9 Amperes 60 Hertz 4 7 Amperes 50 Her...

Page 3: ...heck and clean filter every 100 hours also check condition of hoses 7 Use Low Conductivity Coolant No 043 810 for High Frequency assisted or Gas Tungsten Arc Welding applications Use Aluminum Protecting Coolant No 043 809 where coolant contacts aluminum parts or for Gas Metal Arc Welding applications or where High Frequency is not used 1 Warning Watch Out There are possible hazards as shown by the...

Page 4: ...rmation 9 Preparing Cooling Unit For Use 160 554 A 1 Coolant Out Fitting 2 Coolant In Fitting Fittings have 5 8 18 left hand threads Use table to select proper coolant and fill tank Maintain coolant level at approximately 1 in 25 mm from filler neck Unit turns On when plugged in Tools Needed 5 8 in 1 2 Low Conductivity Coolant No 043 810 Distilled Or Deionized Water OK Above 32 F 0 C Low Conductiv...

Page 5: ...r operate unit where it could tip To prevent overheating make sure cooling unit is positioned so airflow is not restricted NOTICE If welding power source has a water valve do not connect hoses to water valve Connect hoses as shown GTAW Connections GMAW Connections ...

Page 6: ... 043 810 Or 043 809 Coolant 12 Coolant Maintenance 1 Coolant Filter Remove nut to remove filter Clean filter and reinstall Changingcoolant Drain coolant by tipping unit Fill with clean water and run for 10 minutes Drain and refill If replacing hoses use hoses compatible with ethylene gly col such as Buna n Neo prene or Hypalon Oxy acety lene hoses are not compatible with any product containing eth...

Page 7: ...ed Turn Off power Disconnect gauge and reinstall nut 3 4 in 2 1 Increase Decrease 14 Troubleshooting Trouble Remedy Coolant system does not work Be sure input power cord is plugged in to energized receptacle Check line fuses or circuit breaker and replace or reset if necessary Motor overheated Unit starts running when motor has cooled Have Factory Authorized Service Agent check motor Decreased or ...

Page 8: ...OM 624 Page 8 16 Parts List 1 Includes Items 10 11 2 3 3 6 7 8 9 4 3 12 13 14 15 17 3 10 11 18 4 20 19 21 22 4 11 10 24 25 26 28 131 764 K Figure 16 1 Complete Assembly ...

Page 9: ...39 154 TANK coolant includes 1 10 124 253 BUSHING tank fuel 2 11 124 621 FITTING hose brs barbed 2 12 130 633 INSULATOR panel front 1 13 601 881 NUT stl hex jam 500 20 2 14 231 241 WASHER tooth 512 ID x 900 OD 2 15 137 378 PLATE ident 1 17 149 356 FITTING hose brs barbed elb M 3 8tbg 2 18 173 263 MOTOR 1 4HP 115VAC 50 60 Hz 1425 1725RPM dual sha 1 19 177 246 PUMP coolant includes 1 20 5523 FITTING...

Page 10: ...ic Compatibility Standards S IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources S IEC 60974 2 2008 Arc welding equipment Part 2 Liquid cooling systems S IEC 60974 10 2007 Arc Welding Equipment Part 10 Electromagnetic compatibility EMC requirements S EN 50445 2008 Product family standard to demonstrate compliance of equipment for resistance welding arc welding and allied processes ...

Page 11: ...Notes ...

Page 12: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering Carrier to ...

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