Miller Electric Coolmate Coolmate 4 Owner'S Manual Download Page 7

OM-624 Page 7

Tools Needed:

13. Adjusting Relief Valve

160 558-B

.

Relief valve is factory set at 60
psi (414 kPa), and normally

needs no adjustment: Only ad-

just if replacing motor.

1

Pressure gauge

2

Relief Valve Adjustment

Screw

Connect gauge to Coolant Out fit-

ting as shown. Block or plug any

output fitting on gauge.
Turn On power, and adjust pres-

sure adjustment screw as needed.
Turn Off power. Disconnect gauge

and reinstall nut.

3/4 in.

2

1

Increase

Decrease

14. Troubleshooting

Trouble

Remedy

Coolant system does not work.

Be sure input power cord is plugged in to energized receptacle.

Check line fuses or circuit breaker, and replace or reset if necessary.

Motor overheated. Unit starts running when motor has cooled.

Have Factory Authorized Service Agent check motor.

Decreased or no coolant flow.

Add coolant.

Check for clogged hoses or coolant filter.

Disconnect pump, and check for sheared coupling. Replace coupling if necessary.

15. Circuit Diagram

187 313

Summary of Contents for Coolmate Coolmate 4

Page 1: ... l environnement CALIFORNIA PROPOSITION 65 WARNINGS Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health Safety Code Section 25249 5 et seq This product contains chemicals including lead known to the state of California to cause cancer birth defects or other reproductive harm ...

Page 2: ...ty Maximum Cooling Capacity 5 500 W 18 000 BTU hr 5 9 qt min 5 6 L min IEC Cooling Capacity 1 780 W 6 070 BTU hr 1 1 qt min 1 L min IEC Cooling Capacity States That The Water Inlet Temperature Can Not Exceed 40 C Above Ambient Temperature At A 1L Min Flow Rate Dimensions 18 3 4 in 476 mm Long 15 1 4 in 387 mm Wide 16 1 4 in 413 mm Weight 44 lb 20 kg 115 Volt 5 9 Amperes 60 Hertz 4 7 Amperes 50 Her...

Page 3: ...heck and clean filter every 100 hours also check condition of hoses 7 Use Low Conductivity Coolant No 043 810 for High Frequency assisted or Gas Tungsten Arc Welding applications Use Aluminum Protecting Coolant No 043 809 where coolant contacts aluminum parts or for Gas Metal Arc Welding applications or where High Frequency is not used 1 Warning Watch Out There are possible hazards as shown by the...

Page 4: ...rmation 9 Preparing Cooling Unit For Use 160 554 A 1 Coolant Out Fitting 2 Coolant In Fitting Fittings have 5 8 18 left hand threads Use table to select proper coolant and fill tank Maintain coolant level at approximately 1 in 25 mm from filler neck Unit turns On when plugged in Tools Needed 5 8 in 1 2 Low Conductivity Coolant No 043 810 Distilled Or Deionized Water OK Above 32 F 0 C Low Conductiv...

Page 5: ...r operate unit where it could tip To prevent overheating make sure cooling unit is positioned so airflow is not restricted NOTICE If welding power source has a water valve do not connect hoses to water valve Connect hoses as shown GTAW Connections GMAW Connections ...

Page 6: ... 043 810 Or 043 809 Coolant 12 Coolant Maintenance 1 Coolant Filter Remove nut to remove filter Clean filter and reinstall Changingcoolant Drain coolant by tipping unit Fill with clean water and run for 10 minutes Drain and refill If replacing hoses use hoses compatible with ethylene gly col such as Buna n Neo prene or Hypalon Oxy acety lene hoses are not compatible with any product containing eth...

Page 7: ...ed Turn Off power Disconnect gauge and reinstall nut 3 4 in 2 1 Increase Decrease 14 Troubleshooting Trouble Remedy Coolant system does not work Be sure input power cord is plugged in to energized receptacle Check line fuses or circuit breaker and replace or reset if necessary Motor overheated Unit starts running when motor has cooled Have Factory Authorized Service Agent check motor Decreased or ...

Page 8: ...OM 624 Page 8 16 Parts List 1 Includes Items 10 11 2 3 3 6 7 8 9 4 3 12 13 14 15 17 3 10 11 18 4 20 19 21 22 4 11 10 24 25 26 28 131 764 K Figure 16 1 Complete Assembly ...

Page 9: ...39 154 TANK coolant includes 1 10 124 253 BUSHING tank fuel 2 11 124 621 FITTING hose brs barbed 2 12 130 633 INSULATOR panel front 1 13 601 881 NUT stl hex jam 500 20 2 14 231 241 WASHER tooth 512 ID x 900 OD 2 15 137 378 PLATE ident 1 17 149 356 FITTING hose brs barbed elb M 3 8tbg 2 18 173 263 MOTOR 1 4HP 115VAC 50 60 Hz 1425 1725RPM dual sha 1 19 177 246 PUMP coolant includes 1 20 5523 FITTING...

Page 10: ...ic Compatibility Standards S IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources S IEC 60974 2 2008 Arc welding equipment Part 2 Liquid cooling systems S IEC 60974 10 2007 Arc Welding Equipment Part 10 Electromagnetic compatibility EMC requirements S EN 50445 2008 Product family standard to demonstrate compliance of equipment for resistance welding arc welding and allied processes ...

Page 11: ...Notes ...

Page 12: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering Carrier to ...

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