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OWNER’S MANUAL

©

 2010 MILLER Electric Mfg. Co.

OM-624

 

126 174U

2010

04

CE And Non-CE Models

Coolmate

 4

1.

Safety Symbol Definitions

DANGER! 

 Indicates a hazardous situation which, if not

avoided, will result in death or serious injury. The possible

hazards are shown in the adjoining symbols or explained

in the text.

DANGER! 

 Indique une situation dangereuse qui si on

l’évite pas peut donner la mort ou des blessures graves. Les

dangers possibles sont montrés par les symboles joints ou

sont expliqués dans le texte.

Have only trained and qualified persons install, operate,

or service this unit. Call your distributor if you do not un-

derstand the directions. For WELDING SAFETY and

EMF information, read wire feeder and welding power

source manuals.
L’installation, l’exploitation et l’entretien de cet appareil

doivent être confiés uniquement à des personnes

qualifiées et convenablement formées. S’adresser à un

distributeur si l’on ne comprend pas les directives. Pour

des renseignements ayant trait à la SÉCURITÉ lors du

soudage et aux champs électromagnétiques, consulter

les manuels traitant les dévidoirs et les sources de

courant pour le soudage.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury

The possible ha-

zards are shown in the adjoining symbols or explained in

the text.
Indique une situation dangereuse qui si on l’évite pas peut

donner la mort ou des blessures graves. Les dangers

possibles sont montrés par les symboles joints ou sont

expliqués dans le texte.

Beware of moving parts.
Attention! Pièces en mouvement.

NOTICE

Indicates statements not related to personal injury.
Indique des déclarations pas en relation avec des blessu-

res personnelles.

Indicates special instructions.
Indique des instructions spécifiques.

Wear safety glasses with side shields.
Porter des lunettes de sécurité avec protections

latérales.

Beware of electric shock from wiring.
Attention! Risque d’électrocution due au contact avec des

fils.

Recycle or dispose of used coolant in an environmentally

safe way.
Recycler ou éliminer tout liquide de refroidissement usé

conformément aux méthodes prescrites pour assurer la

protection de l’environnement.

CALIFORNIA PROPOSITION 65 WARNINGS

Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects

and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive

harm. 

Wash hands after use.

Avertissements issus de la «Proposition 65»

Les équipements de soudage ou de coupe produisent des émanations ou des gaz qui contiennent des agents chimiques réputés selon

l’État de Californie causer des déficiences congénitales et, dans certains cas, le cancer. (Section 25249.5 et suivantes du «California

Health & Safety Code»)
Ce produit contient des agents chimiques, notamment du plomb, réputés selon l’État de Californie causer des cancers, des malforma-

tions congénitales ou d’autres problèmes de procréation. 

Se laver les mains après utilisation.

2.

EMF Information

Electric current flowing through any conductor causes localized elec-

tric and magnetic fields (EMF). Welding current creates an EMF field

around the welding circuit and welding equipment. EMF fields may in-

terfere with some medical implants, e.g. pacemakers. Protective

measures for persons wearing medical implants have to be taken. For

example, access restrictions for passers

by or individual risk assess-

ment for welders. All welders should use the following procedures in

order to minimize exposure to EMF fields from the welding circuit:

1. Keep cables close together by twisting or taping them, or using

a cable cover.

2. Do not place your body between welding cables. Arrange

cables to one side and away from the operator.

3. Do not coil or drape cables around your body.

4. Keep head and trunk as far away from the equipment in the

welding circuit as possible.

5. Connect work clamp to workpiece as close to the weld as

possible.

6. Do not work next to, sit or lean on the welding power source.

7. Do not weld whilst carrying the welding power source or wire

feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the

device manufacturer before performing or going near arc welding,

spot welding, gouging, plasma arc cutting, or induction heating opera-

tions. If cleared by your doctor, then following the above procedures

is recommended.

Summary of Contents for Coolmate Coolmate 4

Page 1: ... l environnement CALIFORNIA PROPOSITION 65 WARNINGS Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health Safety Code Section 25249 5 et seq This product contains chemicals including lead known to the state of California to cause cancer birth defects or other reproductive harm ...

Page 2: ...ty Maximum Cooling Capacity 5 500 W 18 000 BTU hr 5 9 qt min 5 6 L min IEC Cooling Capacity 1 780 W 6 070 BTU hr 1 1 qt min 1 L min IEC Cooling Capacity States That The Water Inlet Temperature Can Not Exceed 40 C Above Ambient Temperature At A 1L Min Flow Rate Dimensions 18 3 4 in 476 mm Long 15 1 4 in 387 mm Wide 16 1 4 in 413 mm Weight 44 lb 20 kg 115 Volt 5 9 Amperes 60 Hertz 4 7 Amperes 50 Her...

Page 3: ...heck and clean filter every 100 hours also check condition of hoses 7 Use Low Conductivity Coolant No 043 810 for High Frequency assisted or Gas Tungsten Arc Welding applications Use Aluminum Protecting Coolant No 043 809 where coolant contacts aluminum parts or for Gas Metal Arc Welding applications or where High Frequency is not used 1 Warning Watch Out There are possible hazards as shown by the...

Page 4: ...rmation 9 Preparing Cooling Unit For Use 160 554 A 1 Coolant Out Fitting 2 Coolant In Fitting Fittings have 5 8 18 left hand threads Use table to select proper coolant and fill tank Maintain coolant level at approximately 1 in 25 mm from filler neck Unit turns On when plugged in Tools Needed 5 8 in 1 2 Low Conductivity Coolant No 043 810 Distilled Or Deionized Water OK Above 32 F 0 C Low Conductiv...

Page 5: ...r operate unit where it could tip To prevent overheating make sure cooling unit is positioned so airflow is not restricted NOTICE If welding power source has a water valve do not connect hoses to water valve Connect hoses as shown GTAW Connections GMAW Connections ...

Page 6: ... 043 810 Or 043 809 Coolant 12 Coolant Maintenance 1 Coolant Filter Remove nut to remove filter Clean filter and reinstall Changingcoolant Drain coolant by tipping unit Fill with clean water and run for 10 minutes Drain and refill If replacing hoses use hoses compatible with ethylene gly col such as Buna n Neo prene or Hypalon Oxy acety lene hoses are not compatible with any product containing eth...

Page 7: ...ed Turn Off power Disconnect gauge and reinstall nut 3 4 in 2 1 Increase Decrease 14 Troubleshooting Trouble Remedy Coolant system does not work Be sure input power cord is plugged in to energized receptacle Check line fuses or circuit breaker and replace or reset if necessary Motor overheated Unit starts running when motor has cooled Have Factory Authorized Service Agent check motor Decreased or ...

Page 8: ...OM 624 Page 8 16 Parts List 1 Includes Items 10 11 2 3 3 6 7 8 9 4 3 12 13 14 15 17 3 10 11 18 4 20 19 21 22 4 11 10 24 25 26 28 131 764 K Figure 16 1 Complete Assembly ...

Page 9: ...39 154 TANK coolant includes 1 10 124 253 BUSHING tank fuel 2 11 124 621 FITTING hose brs barbed 2 12 130 633 INSULATOR panel front 1 13 601 881 NUT stl hex jam 500 20 2 14 231 241 WASHER tooth 512 ID x 900 OD 2 15 137 378 PLATE ident 1 17 149 356 FITTING hose brs barbed elb M 3 8tbg 2 18 173 263 MOTOR 1 4HP 115VAC 50 60 Hz 1425 1725RPM dual sha 1 19 177 246 PUMP coolant includes 1 20 5523 FITTING...

Page 10: ...ic Compatibility Standards S IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources S IEC 60974 2 2008 Arc welding equipment Part 2 Liquid cooling systems S IEC 60974 10 2007 Arc Welding Equipment Part 10 Electromagnetic compatibility EMC requirements S EN 50445 2008 Product family standard to demonstrate compliance of equipment for resistance welding arc welding and allied processes ...

Page 11: ...Notes ...

Page 12: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering Carrier to ...

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