Miller Electric Big Blue 401DXQ Owner'S Manual Download Page 25

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OM-173 413 Page 21

4-7.

Selecting Weld Cable Sizes

Total Cable (Copper) Length In Weld Circuit Not Exceeding

Welding

Amperes

100 ft (30 m) Or Less

150 ft

(45 m)

200 ft

(60 m)

250 ft

(70 m)

300 ft

(90 m)

350 ft

(105 m)

400 ft

(120 m)

Amperes

10 – 60%

Duty Cycle

60 – 100% Duty

Cycle

10 – 100% Duty Cycle

100

1/0

150

1/0

2/0

3/0

200

1/0

2/0

3/0

4/0

250

1/0

2/0

3/0

4/0

2-2/0

300

1/0

2/0

3/0

4/0

2-2/0

2-3/0

350

1/0

2/0

3/0

4/0

2-2/0

2-3/0

2-4/0

400

1/0

2/0

3/0

4/0

2-2/0

2-3/0

2-4/0

500

2/0

3/0

4/0

2-2/0

2-3/0

2-4/0

3-3/0

Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. Contact your dis-
tributor for the mm

equivalent weld cable sizes.

S-0007-E

Summary of Contents for Big Blue 401DXQ

Page 1: ...lds com OM 173 413M August 2000 Big Blue 401DXQ Processes Description Air Carbon Arc CAC A Cutting and Gouging Stick SMAW Welding Engine Driven Welding Generator With Optional Equipment Flux Cored FCAW With Voltage Sensing Wire Feeder ...

Page 2: ...value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you can count on years of reliable service with proper maintenance And if for some reason the unit...

Page 3: ... Dry Charge Battery 18 4 3 Connecting The Battery 19 4 4 Engine Prestart Checks 19 4 5 Installing Muffler Pipe 20 4 6 Connecting To Weld Output Terminals 20 4 7 Selecting Weld Cable Sizes 21 SECTION 5 OPERATING THE WELDING GENERATOR 22 5 1 Front Panel Controls 22 5 2 Manual Shutoff Lever 23 5 3 Remote A V Control 23 SECTION 6 OPERATING AUXILIARY EQUIPMENT 24 6 1 120 Volt And 240 Volt Duplex Recept...

Page 4: ...ives 89 336 EEC 92 31 EEC Standards Safety Requirements for Arc Welding Equipment Part 1 EN 60974 1 1990 Safety Requirements for Arc Welding Equipment IEC 60974 1 11 21 97 Final Draft Rotating Electrical Machines Part 1 Rating and Performance IEC 34 1 1994 Rotating Electrical Machines Part 5 Classification of degrees of protection provided by enclosure of rotating electrical machines IP code IEC 3...

Page 5: ...when not in use Do not use worn damaged undersized or poorly spliced cables Do not drape cables over your body If earth grounding of the workpiece is required ground it directly with a separate cable Do not touch electrode if you are in contact with the work ground or another electrode from a different machine Use only well maintained equipment Repair or replace damaged parts at once Maintain unit...

Page 6: ...touch hot engine parts or just welded parts bare handed NOISE can damage hearing Noise from some processes or equipment can damage hearing Wear approved ear protection if noise level is high MAGNETIC FIELDS can affect pacemak ers Pacemaker wearers keep away Wearers should consult their doctor before going near arc welding gouging or spot welding operations Shielding gas cylinders contain gas under...

Page 7: ...flammables Keep exhaust and exhaust pipes way from flammables EXHAUST SPARKS can cause fire Do not let engine exhaust sparks cause fire Use approved engine exhaust spark arrestor in required areas see applicable codes 1 4 Additional Symbols For Installation Operation And Maintenance FALLING UNIT can cause injury Use lifting eye to lift unit only NOT running gear gas cylinders trailer or any other ...

Page 8: ...eJeune Rd Miami FL 33126 National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Batterymarch Park Quincy MA 02269 Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code for Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Association Standar...

Page 9: ...provoquer une électrocution Mettre l appareil hors tension quand on ne l utilise pas Ne pas utiliser des câbles usés endommagés de grosseur insuffisante ou mal épissés Ne pas enrouler les câbles autour du corps Si la pièce soudée doit être mise à la terre le faire directement avec un câble distinct ne pas utiliser le connecteur de pièce ou le câble de retour Ne pas toucher l électrode quand on est...

Page 10: ...rotection pour travailler sur un moteur chaud Ne pas toucher à mains nues les parties chaudes du moteur ni les pièces récemment soudées LE BRUIT peut affecter l ouïe Le bruit des processus et des équipements peut affecter l ouïe Porter des protections approuvés pour les oreilles si le niveau sondre est trop élevé LES CHAMPS MAGNÉTIQUES peuvent affecter les stimulateurs cardiaques Porteurs de stimu...

Page 11: ... distance les produits inflammables de l échappement LES ÉTINCELLES À L ÉCHAPPEMENT peuvent provoquer un incendie Empêcher les étincelles d échappement du moteur de provoquer un incendie Utiliser uniquement un pare étincelles approuvé voir codes en vigueur 1 4 Dangers supplémentaires en relation avec l installation le fonctionnement et la maintenance LA CHUTE DE L APPAREIL peut blesser Utiliser l ...

Page 12: ...y 550 N W Lejeune Rd Miami FL 33126 National Electrical Code NFPA Standard 70 de la National Fire Protec tion Association Batterymarch Park Quincy MA 02269 Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 de la Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Règles de sécurité en soudage coupage et procédés connexes norme CSA W117 2 de l Associat...

Page 13: ...2 1 Keep your head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away from welding Do not weld near flammables 3 2 Welding sparks can cause fires Have a fire extinguisher nearby and have a watchperson ready to use it 3 3 Do not weld on drums or any closed cont...

Page 14: ... 7 Dead battery 8 Engine block 9 Fully charged battery 10 Do not connect last negative cable to dead battery connect instead to engine block 11 Jumper cables observe polarity and make connections in numbered sequence shown 12 Once dead battery is charged disconnect cables in sequence shown 1 S 176 108 1 4 2 3 4 1 3 2 2 3 4 5 6 10 11 7 8 9 12 S 176 106 3 96 1 Warning Watch Out There are possible ha...

Page 15: ...r sparks can cause fire 3 Do not smoke while fueling or if near fuel 4 Stop engine before fueling 5 Do not fuel a hot engine 6 Use Diesel Fuel only S 176 103 DIESEL 1 2 4 3 5 6 S 176 104 3 96 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Falling equipment can cause serious injury and damage 3 Use lifting eye to lift or move unit only Use proper equipmentwhen lifting 4 Do...

Page 16: ...sible hazards as shown by the symbols Read Owner s Manual Follow instructions to activate battery 5 Check oil level Add oil if necessary 6 During the first 50 hours of operation keep welding load above 200 amperes Do not weld below 200 amperes of output 7 After the first 50 hours of operation change the oil and oil filter 2 1 4 DIESEL API CD MIL L 2104D CD SE CD SF 3 S 177 571 0 50 h Std 0 200A 20...

Page 17: ...etal Arc Welding SMAW Arc Force DIG Gas Tungsten Arc Welding GTAW G Engine Driven Three Phase Alternator With Rectifier Engine Read Operator s Manual Circuit Breaker Positive Negative Alternating Current AC Direct Current DC Protective Earth Ground Do Not Switch While Welding I Current I2 Rated Welding Current X Duty Cycle U0 Rated No Load Voltage Average U2 Conventional Load Voltage n Rated Load ...

Page 18: ...3 2 Dimensions Weights And Operating Angles Dimensions Height 40 1 2 in 1029 mm Width 24 5 8 in 625 mm Do not exceed tilt angles or engine Depth 56 in 1422 mm N could be damaged or unit could tip Do not move or operate unit where it A 23 1 4 in 591 mm could tip B 24 5 8 in 625 mm M C 11 16 in 17 mm L K D 2 7 8 in 73 mm J K E 4 1 2 in 114 mm H G 30 F 22 9 16 in 573 mm D F M 30 G 27 in 686 mm E 30 3...

Page 19: ...hat unit can weld at rated load without overheating Exceeding duty cycle can damage unit and void warranty 60 Duty Cycle At 325 Amperes 100 Duty Cycle At 250 Amperes 3 4 Volt Ampere Curves SB 183 882 The volt ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding generator Curves of other settings fall between the curves shown ...

Page 20: ...liary Power The ac power curve shows the aux iliary power in amperes available at the 120 and 240 volt receptacles rsb3 1 2 92 ST 109 365 C 3 6 Fuel Consumption SB 137 487 A The curve shows typical fuel use under weld or power loads ...

Page 21: ...ame by metal to metal contact GND PE 3 4 1 Generator Base 2 Metal Vehicle Frame 3 Equipment Grounding Terminal 4 Grounding Cable Use 10 AWG or larger insulated copper wire If unit does not have GFCI re ceptacles use GFCI protected extension cord 2 OR 18 in 460 mm 18 in 460 mm 18 in 460 mm 18 in 460 mm 18 in 460 mm OR Movement Airflow Clearance Location Grounding OR Do Not Lift Unit From End ...

Page 22: ...cells Wait ten minutes and check electro lyte level If necessary add electro lyte to raise to proper level Reins tall vent caps 6 Battery Charger Read and follow all instruc tions supplied with battery charger Charge battery for 12 minutes at 30 amperes or 30 minutes at 5 am peres Disconnect charging cables and install battery When electrolyte is low add only distilled water to cells to maintainpr...

Page 23: ...re starting engine the first time see mainte nance label for specifications Fill fuel tank up to 1 2 in 13 mm from top to allow room for expansion Open fuel shut off valve Do not run out of fuel or air enters fuel system and causes starting problems See engine manual to bleed air from fuel system 3 Oil Change engine oil and filter af ter first 50 hours of operation After fueling check oil with uni...

Page 24: ...ld Output Terminal 2 Negative Weld Output Ter minal For Stick welding Direct Current Electrode Positive DCEP con nect work cable to terminal and electrode holder cable to terminal For Direct Current Electrode Nega tive DCEN reverse cable connections For FCAW welding connect work cable to terminal and wire feeder cable to terminal Tools Needed 4 6 Connecting To Weld Output Terminals 3 4 in 1 2 ...

Page 25: ...4 4 3 2 1 1 0 1 0 150 3 3 2 1 1 0 2 0 3 0 3 0 200 3 2 1 1 0 2 0 3 0 4 0 4 0 250 2 1 1 0 2 0 3 0 4 0 2 2 0 2 2 0 300 1 1 0 2 0 3 0 4 0 2 2 0 2 3 0 2 3 0 350 1 0 2 0 3 0 4 0 2 2 0 2 3 0 2 3 0 2 4 0 400 1 0 2 0 3 0 4 0 2 2 0 2 3 0 2 4 0 2 4 0 500 2 0 3 0 4 0 2 2 0 2 3 0 2 4 0 3 3 0 3 3 0 Weld cable size AWG is based on either a 4 volts or less drop or a current density of at least 300 circular mils p...

Page 26: ...ional Use switch during start up to bypass option al engine shutdown system System stops engine if oil pressure is too low or oil temper ature is too high 7 Engine Control Switch To Start turn switch to Start while pressing Shutdown switch Release switches when engine starts If the engine does not start let engine come to a complete stop before attempt ing restart In Run position engine runs at we...

Page 27: ... A V Control Switch Use switch to select front panel or remote amperage control 2 Remote A V Receptacle RC3 Connect optional remote control to RC3 S 0774 2 Min 66 A DC Max 140 A DC Example Combination Remote Amperage Control In Example Range 90 to 190 A Percentage Of Range 50 Max 140 A DC 50 of 90 to 190 Adjust Optional Remote Control Set Switch Set Range Set Percentage 1 ...

Page 28: ...9 671 A If unit does not have GFCI recep tacles use GFCI protected exten sion cord If circuit breaker continues to open contact Factory Authorized Service Agent Auxiliary power is not affected by weld output GFCI Receptacle Option 1 120 V 15 A AC GFCI Receptacle GFCI1 Auxiliary power output and circuit breaker protection is the same as standard recep tacles see Section 6 1 If a ground fault is det...

Page 29: ...umper Lead 42 8 Isolated Neutral Terminal Jumper 42 is connected to lead 90 at factory Jumper 42 may be dis connected from neutral to meet applicableelectrical codes 9 User Supplied Leads 10 Load Terminals Connect leads to terminals 11 Fuses F1 F2 And F3 F1 F2 and F3 protect each load line from overload Set Engine Control switch to Run when using auxiliary power 92 90 91 93 Tools Needed F3 F2 F1 3...

Page 30: ...e by Factory Authorized Service Agent 8 h Wipe Up Spills Check Fluid Levels See Section 4 4 Drain Water From Fuel System See Section 7 4 FUEL WATER 50 h Service Air Filter See Section 7 3 Clean And Tighten Weld Terminals 100 h Clean And Tighten Battery Connections Check air cleaner hoses for cracks and loose clamps 200 h Replace Unreadable Labels Clean Cooling System 250 h Check And Clean Spark Ar...

Page 31: ...avy Service Clean Monthly OR Change Fuel Filters See Section 7 4 Service Welding Generator Brushes And Slip Rings Service More Often In Dirty Conditions Drain Sludge From Fuel Tank See Section 7 4 FUEL SLUDGE Check Valve Clearance 3000 h Clean Set Injectors Notes ...

Page 32: ...OM 173 413 Page 28 6 2 Maintenance Label ...

Page 33: ...maged Replace element yearly or after six cleanings 5 Dust Ejector 6 Dust Cover 7 Element 8 Safety Element Optional 9 Body To Clean air filter Wipe off cover and body Remove cover and dump out dust Wipe dust from inside cover and body with damp cloth Remove element s and reinstall cover Do not clean air cleaner body with air hose Clean element s with compressed air only Keep nozzle at least 1 in 2...

Page 34: ...r into metal container Close petcock when water free fuel flows To replace primary fuel filter Close shutoff valve and turn filter counterclockwise Remove filter Apply thin coat of fuel to gasket on new filter Install new filter and turn clockwise Open shutoff valve Bleed air from fuel system accord ing to engine manual Inspect fuel line and replace if cracked or worn To replace secondary fuel fil...

Page 35: ...ut Turn screw until engine runs at 1850 rpm Tighten nut Models With Automatic Idle Optional 3 Throttle Rod 4 Locknut Loosen locknuts Place engine control switch in Run Idle position Turn throttle rod until engine runs at idle speed Tighten locknuts 5 Engine Speed Adjustment Screw 6 Locknut Place engine control switch in Run position Loosen locknut Turn screw until engine runs at weld power speed T...

Page 36: ...otects the throttle solenoid from overload on models with auto matic idle option Check fuses and replace if open Tools Needed 1 2 3 7 7 Optional Spark Arrestor Inspection And Cleaning ST 800 523 Ref ST 188 449 Stop engine and let cool 1 Spark Arrestor 2 Cleanout Plug Remove plug and remove any dirt covering cleanout hole 3 Exhaust Pipe Start engine and run at idle speed to blow out cleanout hole I...

Page 37: ...and slip rings and field excitation circuit Low or high weld output Adjust engine speed see Section 7 5 Have Factory Authorized Service Agent check field current regulator board PC1 Low open circuit voltage Check engine speed and adjust if necessary see Section 7 5 Have Factory Authorized Service Agent check integrated rectifier SR2 Amperage Voltage control R1 and resistor R2 Maximum weld output o...

Page 38: ...gine Con trol switch is placed in Off position Use manual shutoff lever to stop engine see Section 5 2 Check connections to Engine Control switch Have Factory Authorized Service Agent check engine fuel solenoid Engine remains at idle speed when En gine Control switch is placed in Run Idle position and an arc is struck Models with automatic idle option only Have Factory Authorized Service Agent che...

Page 39: ...OM 173 413 Page 35 SECTION 8 ELECTRICAL DIAGRAM SC 190 651 A Figure 8 1 Circuit Diagram For Welding Generator ...

Page 40: ...onger than necessary Piston rings seat faster if engine runs at weld power rpm and the welding generatoris kept loaded during run in 2 Engine Exhaust Pipe Wetstacking is unburned fuel and oil in the exhaust pipe and occurs during run in if the engine is run too long at light load or idle rpm If exhaust pipe is coated with a wet black tar like substance dry the engine using one of the following run...

Page 41: ... load bank to generator weld output terminals using proper size weld cables with correct connectors Observe correct polarity Start engine and run for several minutes Set load bank switches and then adjust generator A V control so load equals rated generator output see nameplate Check generator and load bank meters after first five minutes then every fifteen minutes to be sure generator is loaded p...

Page 42: ...th correct connec tors polarity is not important 4 Voltmeter 5 Clamp On Ammeter Connect voltmeter and ammeter as shown if not provided on generator Start engine and run for several minutes Set grid switches and then adjust generator A V control so load equals rated generator output see nameplate Check generator and meters after first five minutes then every fifteen minutes to be sure generator is ...

Page 43: ...uble Insulated Equipment OR 2 Be sure equipment has this symbol and or wording 3 1 10 2 Grounding Generator To Truck Or Trailer Frame S 0854 1 Generator Base 2 Metal Vehicle Frame 3 Equipment Grounding Terminal 4 Grounding Cable Use 10 AWG or larger insulated copper wire If unit does not have GFCI re ceptacles use GFCI pro tected extension cord OR 1 2 Electrically bond generator frame to vehicle f...

Page 44: ...Resistive Load Equipmentwith a motor is a non re sistive load and requires approxi mately six times more power while starting the motor than when run ning see Section 10 8 3 Rating Data Rating shows volts and amperes or watts required to run equipment VOLTS 115 4 5 60 AMPS Hz 1 2 3 3 EXAMPLE 1 If a drill uses 4 5 amperes at 115 volts calculate its running power requirementin watts 4 5 A x 115 V 52...

Page 45: ...m Home Equipment Rating Starting Watts Running Watts Stock Tank De Icer 1000 1000 Grain Cleaner 1 4 HP 1650 650 Portable Conveyor 1 2 HP 3400 1000 Grain Elevator 3 4 HP 4400 1400 Milk Cooler 2900 1100 Milker Vacuum Pump 2 HP 10500 2800 FARM DUTY MOTORS 1 3 HP 1720 720 Std e g Conveyors 1 2 HP 2575 975 Feed Augers Air 3 4 HP 4500 1400 Compressors 1 HP 6100 1600 1 1 2 HP 8200 2200 2 HP 10550 2850 3 ...

Page 46: ...1 HP 6000 1500 1 1 2 HP 8200 2200 2 HP 10500 2800 Electric Chain Saw 1 1 2 HP 12 in 1100 1100 2 HP 14 in 1100 1100 Electric Trimmer Standard 9 in 350 350 Heavy Duty 12 in 500 500 Electric Cultivator 1 3 HP 2100 700 Elec Hedge Trimmer 18 in 400 400 Flood Lights HID 125 100 Metal Halide 313 250 Mercury 1000 Sodium 1400 Vapor 1250 1000 Submersible Pump 400 gph 600 200 Centrifugal Pump 900 gph 900 500...

Page 47: ...tor Starting Requirements Motor Start Code G H J K L M N P KVA HP 6 3 7 1 8 0 9 0 10 0 11 2 12 5 14 0 EXAMPLE Calculate the starting amperage required for a 230 V 1 4 HP motor with a motor start code of M Starting the motor requires 12 2 amperes 11 2 x 1 4 x 1000 230 12 2 A kVA HP x HP x 1000 VOLTS STARTING AMPERAGE Volts 230 HP 1 4 Using Table Code M results in kVA HP 11 2 10 9 How Much Power Can...

Page 48: ...rage capacity to cord Follow all applicable codes and safety practices Turn off or unplug all equipment connected to generator before starting or stopping engine When starting or stopping the engine has low speed which causes low volt age and frequency 7 Load Connections Customer supplied equipment is required if generator is to supply standby power during emergencies or power outages 120 240 Volt...

Page 49: ...50 15 40 4800 112 34 62 19 37 11 45 5400 100 30 62 19 50 6000 87 26 50 15 Conductor size is based on maximum 2 voltage drop Cord Lengths for 240 Volt Loads If unit does not have GFCI receptacles use GFCI protected extension cord Maximum Allowable Cord Length in ft m for Conductor Size AWG Current Amperes Load Watts 4 6 8 10 12 14 5 1200 700 213 450 137 225 84 200 61 7 1680 800 244 500 152 300 91 2...

Page 50: ...d not available unless listed 88 1 2 3 4 5 6 8 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 76 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 Fig 11 3 100 102 101 103 104 105 106 107 72 Includes 73 77 73 74 75 73 77 78 79 80 99 93 Figure 11 1 Main Assembly ...

Page 51: ...OM 173 413 Page 47 ST 801 345 J 24 FIG 11 2 25 26 27 28 29 30 39 38 37 36 35 34 33 42 41 40 32 31 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 108 ...

Page 52: ... 1 8NPT 1 10 073 432 FITTING hose brs barbed M 3 16tbg x 1 8NPT 1 11 134 834 HOSE nprn SAE 187 ID x 410 OD 1 12 192 757 FITTING hose brs splice 3 16tbg x 3 16tbg 1 13 089 517 STRAP fuel tank 2 14 175 488 ROD fuel shutoff 1 15 188 235 UPRIGHT base center 1 16 188 250 BASE 1 173 326 PAN base 1 189 365 STRIP mtg xfmr base pan 1 17 108 081 TERMINAL PROTECTOR battery post 2 18 124 941 CABLE bat pos 1 1...

Page 53: ... 875 OD x 12ga wall x 2 500 4 63 072 848 TUBING nprn 875 ID x 2 500 OD x 2 000 4 64 173 929 BRACKET mtg solenoid 1 65 176 528 FITTING hose brs barbed elb fem 1 2tbg x 1 2NPT 1 66 113 854 HOSE SAE 500 ID x 780 OD order by ft 2ft 67 023 562 CLAMP hose 312 875clp dia 2 68 165 271 VALVE oil drain 3 8 18NPTF 1 69 176 529 FITTING hose brs barbed fem 1 2tbg x 3 8NPT 1 70 173 336 FITTING adapter oil drain...

Page 54: ...103 R2 3 128 862 RESISTOR WW adj 375W 50 ohm 2 104 085 656 STRIP mtg resistor 1 105 145 282 FITTING hose brs barbed elbow M 5 16TBG x 1 4 NPT 2 106 175 432 VALVE shutoff fuel 1 107 097 829 BOLT J stl 250 20 x 2 750 4 108 175 465 FITTING pipe brs adapter extender 1 8 x 1 8 120 1 116 045 CONNECTOR SOCKETS 1 165 669 CONNECTOR SOCKETS 1 168 071 CONNECTOR SOCKETS 1 When ordering a component originally ...

Page 55: ...207 BAFFLE air gen 1 16 089 736 ROTOR gen consisting of 1 17 024 617 RING retaining external 1 18 053 390 BEARING ball 1 19 089 737 FAN rotor 1 035 776 KEY 375 x 375 x 2 000 1 20 044 374 STATOR excitor 1 21 173 068 ENDBELL gen consisting of 1 22 143 220 O RING 2 859 ID x 139CS 1 23 173 323 BARREL rectifier 1 24 SR3 106 430 DIODE ASSEMBLY consisting of 1 25 048 420 CAPACITOR rectifier 2 106 641 CAP...

Page 56: ...OM 173 413 Page 52 1 2 3 7 12 ST 801 358 C Figure 11 4 4 5 11 6 8 9 10 13 14 15 16 17 18 19 20 21 22 Hardware is common and not available unless listed 23 Figure 11 3 Panel Front w Components ...

Page 57: ...TE ident control rating order by model and serial number 1 11 021 385 BOOT toggle switch lever 1 12 129 860 GAUGE pressure oil 15 20 1 13 129 837 GAUGE SWITCH temp oil 250 deg 1 128 829 KIT oil line 44 000 in 1 8NPT x 10mm 1 128 633 FITTING pipe brs adapter 1 8NPT x 12 mm 1 14 119 014 LEVER switch black 1 15 082 788 HOLDER light ind 2 16 PL1 2 048 155 BULB incand flg base 12V 2 17 082 789 LENS lig...

Page 58: ...sisting of 3 7 011 075 SPRING pressure 1 8 011 953 CONTACT 2 9 011 074 SPRING pressure 1 10 011 644 CONTACT stationary 15 11 004 999 CONTACT BOARD stationary 2 12 011 012 SHIM guide contact board 3 13 100 623 GUIDE contact board movable 3 1 2 3 4 6 7 8 9 10 Includes Item 7 5 11 12 13 ST 011 273 ST 011 100 Hardware is common and not available unless listed Figure 11 4 Switch Range To maintain the f...

Page 59: ...MENT Part No 043 096 RECEPTACLE KIT 120V GFCI 1 ENGINE PROTECTION PACKAGE consisting of 1 042 318 AUTOMATIC SHUTDOWN low oil pres hi temp Figure 11 1 Figure 11 3 1 043 088 AUTOMATIC IDLE Figure 11 1 Figure 11 3 1 041 671 SERVICE INDICATOR KIT Figure 11 1 1 ...

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Page 63: ...tting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured by others such as engines or trade accessories The...

Page 64: ... complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Informati...

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