Migomag ASIM200LCD Operator'S Manual Download Page 3

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Table of Contents

Section

Page

General Safety Rules

Description

Unpacking

Specifications

Know your Welder

Interface Description

Recommended Welding Wires and Gas Mixes

Installation

Operation

External Trouble Shooting

Main Circuit Diagram

Spare Part Diagram

Drive Bracket Assembly Part Diagram

Spare Part List

Drive Bracket Assembly Part List

Service, Maintenance, Transportation and Storage

Warning Label

Warranty

Terms & Conditions

Migomag MIG Torch

Summary of Contents for ASIM200LCD

Page 1: ...Migomag SIM 200 LCD DC MIG DC TIG MMA Arc Welder Part Number ASIM200LCD Operators Manual MIGOMAG SIM 200 LCD Multi Process 3 in 1 Welding Inverter with PFC Internal Wirefeeder...

Page 2: ...entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product Migomag your Welding Industrial Specialist we are the right...

Page 3: ...d Welding Wires and Gas Mixes 15 Installation 16 Operation 20 External Trouble Shooting 31 Main Circuit Diagram 33 Spare Part Diagram 34 Drive Bracket Assembly Part Diagram 35 Spare Part List 36 Drive...

Page 4: ...ualified person install and operate this equipment Make sure the area is clean dry and ventilated Do not operate the welder in humid wet or poorly ventilated areas Always have your welder maintained b...

Page 5: ...d IR rays Do not overuse or overheat your welder Allow proper cooling time between duty cycles Keep hands and fingers away from moving parts and stay away from the drive rolls Do not point torch at an...

Page 6: ...will emit harmful fumes that are dangerous to breathe If necessary use a ventilator respirator with air supply or remove the coating from the material in the weld area The fumes emitted from some meta...

Page 7: ...ve all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover them with fireproof covers Take precautions to ensure that flying sparks do not cause fires or exp...

Page 8: ...makers away from your welding area when welding Do not wrap cable around your body while welding Wrap TIG gun and ground cable together whenever possible Keep TIG gun and ground cables on the same sid...

Page 9: ...ldren Inspect it for good working condition prior to storage and before re use Notice If the welder continues to work for to long the Protection Indicator on the panel would be on indicating that the...

Page 10: ...e or circuit breaker is recommended The SIM 200 LCD series is ideal for light industrial MIG MAG welding carbon steel stainless steel aluminium silicon bronze Unpacking 1 Remove cartons bags or styrof...

Page 11: ...y 77 Amp 13 1 V 100 duty Welding Current 10 200 Amps Open Circuit Voltage 71 V VRD 12 7 V Shipping weight 22 kg Includes leads 16 kg Power Source only Mains Circuit Breaker Rating 36 Amps Supply plug...

Page 12: ...E Used to connect the welding machine to the regulator 5 TIG TORCH For DC Tig welding with Argon gas 6 MIG TORCH MMPRO 24 3MT The welding wire is driven through the welding torch to the work piece 7 E...

Page 13: ...tton press the button to check gas flow 3 Wire check button press the button to feed wire 4 Multi function adjusting knob For function selection Press for confirming Allows user to adjust the current...

Page 14: ...rs Manual 11 Interface Description 1 Multi function selection Process Selection Mode DC MIG DC TIG MMA 2 Polarity setup Shows connection for different welding polarity for different processes MIG Gasl...

Page 15: ...Welding display Shows all selected parameters a Under MIG welding Welding process mode Wire feed speed Amps when welding after Settings Trigger mode Arc control Voltage after welding Set voltage Proce...

Page 16: ...arc force parameter 4 Setting screen It shows language units light setting information and recover setting Amps Volts Settings Process selection Amps Volts VRD mode Arc force dynamics Settings Process...

Page 17: ...shows the machine is overloaded and the internal temperature is too high Weld output will turn off automatically but the fan will still be working When the internal temperature is decreased the alarm...

Page 18: ...ed wire grades are Kiswel 316lsi 308lsi 309lsi Mig wire Stainless Steel Mig welding Gas recommendation is Coregas Shieldpro 20 The gas mix is 98 argon 2 Co2 AL Aluminum Mig welding wire The recommende...

Page 19: ...Cord During normal use an extension cord is not necessary It is strongly recommended that an extension cord should be 15 AMP This drop in voltage can affect the performance of the welder If you need...

Page 20: ...with a 15 Amp plug shall ONLY be connected to a 240 Volt 15 Amp power point DO NOT modify the plug The minimum capacity of the mains wiring and power outlet supplying a welder is selected according to...

Page 21: ...trigger on the torch 2 Turn the drive tension adjustment knob clockwise increasing the drive tension until the wire seems to feed smoothly without slipping 6 Gas Installation WARNING Shielding gas cyl...

Page 22: ...uick release fitting gas inlet located on the back panel of the welder Attach the other end to the gas regulator which is attached to the shielding gas cylinder 1 Cylinder valve Controls GAS CYLINDER...

Page 23: ...t off the grounding prong or alter the plug in any way and do not use any adapters between the welder s power cord and the power source receptacle Make sure the POWER switch is OFF before connecting y...

Page 24: ...inch or the arc may begin sputtering signaling a loss in welding performance 5 Tuning in the Wire Speed This is one of the most important parts of MIG welder operation and must be done before startin...

Page 25: ...procedure if you select a new heat setting a different diameter wire or a different type of welding wire 6 Welding Techniques WARNING EXPOSURE TO A WELDING ARC IS EXTREMELY HARMFUL TO THE EYES AND SK...

Page 26: ...e and nozzle centered over the weld joint See following figure The WEAVE BEAD Is used when you want to deposit metal over a wider space than would be possible with a stringer bead It is made by weavin...

Page 27: ...ning this angle will reduce the chances of molten metal falling into the nozzle Angle B should be held at zero degrees so that the wire is aiming directly into the weld joint If you experience excessi...

Page 28: ...st fillet weld joints on metals of moderate to heavy thickness will require multiple pass welds to produce strong joint The illustrations in Figure 19 show the sequence of laying multiple pass beads i...

Page 29: ...he bottom and top pieces at the same time right along each side of the lap joint seam Select the wire diameter heat setting and tune in the wire speed as if you were welding the same thickness materia...

Page 30: ...ork also affects the weld To ensure proper penetration and enough deposit of rod the arc must be moved slowly and evenly along the weld seam Operation 1 Setting the Amperage Control The welder has an...

Page 31: ...ARC IS EXTREMELY HARMFUL TO THE EYES AND SKIN Never strike an arc or begin welding until you have adequate protection Wear flameproof welding gloves heavy long sleeved shirt cuffless trousers high to...

Page 32: ...ay to improve penetration 2 4 Welding position Flat position is the easiest of the welding positions and is most commonly used It is best if you can weld in the flat position if at all possible as goo...

Page 33: ...e moved slowly and steadily along the weld seam Moving the electrode rapidly or erratically will prevent proper fusion or create a lumpy uneven bead To prevent ELECTRIC SHOCK do not perform any weldin...

Page 34: ...thermostat will reset automatically do not switch the equipment off as the cooling fan will assist the resetting of the thermostat If problem persists after the cool down period call your Migomag serv...

Page 35: ...1 Check that the correct gas flow rate has been set refer page 12 2 Check for leaks in the gas hose Replace if leaking 3 Check for leaks in gun cable assembly eg fractured gas hose broken or missing...

Page 36: ...Operators Manual 33 Main Circuit Diagram...

Page 37: ...Migomag SIM 200 LCD Model No ASIM200LCD 34 Spare Part Diagram...

Page 38: ...0 Sim 250 Sim 350 and Sim PF4 0 6 0 8mm 0 9 1 0mm 1 0 1 2mm 1 2 1 6mm Part Number 87003100 87003101 87003102 87003103 Aluminium U Grooved 0 9 1 0mm 1 0 1 2mm 1 2 1 6mm 87003107 87003108 87003109 11 mm...

Page 39: ...Plastic cover front panel 1 17 87001004 Front display control card 1 18 19 P511015 Panel mount dinse connector 2 20 87002012 Polarity lead with dinse connector 1 21 87002013 Earth lead complete 1 22...

Page 40: ...Washer for drive gear 1 12 87003014 Drive roller 2 13 87003003 Washer for driving roller 2 14 87003004 Securing screw for drive roller 2 15 87003015 Pressure roller pin 2 16 87003016 Idler arm pin 2 1...

Page 41: ...ne Maintenance Store in a clean dry facility free from corrosive gas excess dust and high humidity Temperature range from 10F120 F and the relative humidity not more than 90 When transporting or stori...

Page 42: ...warranties guarantees and undertakings and other legal rights under the Australian Consumer Law and other laws which cannot be modified or excluded Except as expressly set out in this Agreement and th...

Page 43: ...er under or in connection with this Agreement or in negligence or any other tort or otherwise howsoever as a result of any act or omission in the course of or in connection with the performance of thi...

Page 44: ...w Pro Handle MMPRO24 5 5mt Welding Torch c w Pro Handle Nozzles Stock Code Description A 03392936 Cylindrical Nozzle 17mm Bore 03392953 Conical Nozzle 13mm Bore Contact Tips Stock Code Description B 0...

Page 45: ...ion Body 5 B1505 Lock Nut 6 B8015 Cable Support c w Knuckle Joint 7 B1521 Cable Terminal 8 B7514 Pro Grip Handle Kit 9 B2516 Ergo Trigger 10 B2517 Hanger Hook 11 B2603 30 Hyperflex Cable Assembly x 3m...

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