Miele PG 8591 Operating Instructions Manual Download Page 3

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Contents

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Definition of terms .............................................................................................................

Intended use

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Guide to the machine

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Overview............................................................................................................................

Control panel ..................................................................................................................... 10
LEDs in buttons ................................................................................................................. 11

User profiles

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Warning and Safety instructions

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Symbols on the machine................................................................................................... 18

Using the machine

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Opening and closing the door

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Water softener

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Areas of application

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Mobile units, baskets, modules and inserts...................................................................... 33
Adjusting the upper basket ............................................................................................... 34
Wash pressure measurement............................................................................................ 36

Test point for measuring wash pressure ....................................................................... 36

Preparing the load ............................................................................................................. 37

Recontamination ........................................................................................................... 39
Protein test .................................................................................................................... 39

Chemical processes and technology

............................................................................ 42

Summary of Contents for PG 8591

Page 1: ...ructions Washer disinfector PG 8591 To avoid the risk of accidents or damage to the machine it is essential to read these instructions before it is installed and used for the first time en GB AE AU NZ M Nr 10 608 003 ...

Page 2: ...2 ...

Page 3: ...display 24 Opening and closing the door 25 Electronic door locking 25 Opening the door 25 Closing the door 25 Opening the door using the emergency release 26 Water softener 27 Water hardness 27 Setting the water hardness level 28 Filling the salt reservoir 30 Add salt reminder 32 Areas of application 33 Mobile units baskets modules and inserts 33 Adjusting the upper basket 34 Wash pressure measure...

Page 4: ... agent 52 Operation 53 Selecting a programme 53 Starting a programme 53 Starting a programme using delay start 53 Drying 55 Programme sequence indicator 57 At the end of the programme 57 Cancelling a programme 58 Programme cancelled due to a fault 58 Cancelling a programme manually 58 System messages 59 Changing the filter 59 Cleaning the filter combination and tubular filter 60 Low fill levels 60...

Page 5: ...94 Altering a programme 95 Allocating wash blocks 95 Change water quantity 96 Increasing drainage time 97 Drying unit 98 Process documentation 102 Outputting cycle reports retrospectively 105 External software 105 Report printer 105 Maintenance 106 Periodic checks 106 Routine checks 107 Cleaning the filters in the wash cabinet 107 Cleaning the spray arms 109 Cleaning the machine 111 Cleaning the c...

Page 6: ...ce 135 Contacting the Customer Service Department 135 Notification of serious incidents 135 Software version 136 Installation 137 Installation and levelling 137 Building under a continuous worktop 138 Removing the lid 138 Preventing heat build up 138 Electromagnetic compatibility EMC 140 Electrical connection 141 Equipotential bonding connection 141 Peak load negotiation 142 Plumbing 143 Connectio...

Page 7: ...al information and comments are contained in a simple frame Operating steps Operating steps are indicated by a black square bullet point Example Select an option using the arrow buttons and save your choice with OK Display Certain functions are shown in display messages using the same font as that used for the function itself in the display Example Settings menu Definition of terms Cleaning machin...

Page 8: ... The efficacy standard A0 3000 is suitable for deactivating the HBV virus Regional and or other official directives may apply CFPP HTM or relevant technical memorandums in the UK Refer to your country s local and national health and safety regulations and guidelines The cleaning programme must be chosen according to the type of soiling and load being processed The agents used for reprocessing the ...

Page 9: ...achine spray arm e Rails for baskets and mobile units f Lower machine spray arm g Data plate h Rinsing agent reservoir i Salt reservoir j Filter combination k Plinth panel with service flap l On the back Second data plate Electrical and plumbing connections Siphon s for external supply containers Connections for external dispensing modules DOS modules m Plumbing connections for mobile units and ba...

Page 10: ...ting in the user interface f Cancel button For cancelling a process in the user interface No programme interruption g Settings button For accessing the system settings menu h Start Stop button For starting or cancelling a programme i Door release button For opening the door before or after a programme sequence j Drying button For switching drying on and off k OK button For selecting or confirming ...

Page 11: ...mme list At the end of the programme the LED will remain lit until a different programme is selected OFF No programme has been selected from the list or the programme settings are being changed button ON The additional Drying function has been activated for the selected programme not available for all programmes see Programme chart OFF The additional Drying function has been deactivated Start Stop...

Page 12: ... e g interrupting or cancelling a programme require more detailed knowledge about the machine reprocessing of medical devices Alterations to the reprocessing process or adaptations to the cleaning machine e g to accessories used or on site conditions require additional specific knowledge of the machine Validation processes assume specialist knowledge about machine reprocessing of medical devices t...

Page 13: ...e may only be installed commissioned repaired and maintained by the Miele Customer Service Department or a suitably qualified service technician A Miele service contract is recommended to ensure full compliance with the normative and regulatory provisions Incorrect repairs can cause considerable danger to users Do not install the machine in an area where there is any risk of explosion or of freezi...

Page 14: ...y data sheets Wear protective gloves and goggles The machine is designed for operation with water and recommended additive chemical agents only Organic solvents and flammable liquid agents must not be used in it This could cause an explosion damage rubber or plastic components in the machine and cause liquids to leak out of it The water in the cabinet must not be used as drinking water Do not lift...

Page 15: ...res and temperature holding times to achieve the required infection prophylaxis in accordance with current health and safety regulations Make sure items being washed are suitable for machine reprocessing and are in good condition Plastic items must be thermally stable Nickel plated items and aluminium items can be machine processed using special procedures only Items containing iron and soiling co...

Page 16: ...tructions issued by individual manufacturers Process chemicals must only be used for the purpose they are designed for by the manufacturer to avoid any material damage or the occurrence of very strong chemical reactions e g oxyhydrogen explosion Always follow the relevant manufacturer s instructions on storage and disposal of chemical agents Particles 0 8 mm are removed by the filters in the wash ...

Page 17: ... casing of the machine in order to avoid any damage through corrosion After any plumbing work the water pipework to the machine will need to be vented If this is not done components can be damaged The gaps between a built in machine and adjacent cabinetry must not be filled e g with silicone sealant as this could compromise the ventilation to the circulation pump Follow the installation instructio...

Page 18: ...bile units baskets modules and inserts made by other manufacturers or making modifications to Miele accessories can cause unsatisfactory cleaning results for which Miele cannot be held liable Any resultant damage would not be covered by the guarantee Symbols on the machine Warning Observe the operating instructions Warning Danger of electric shock Warning Hot surfaces It can be very hot inside the...

Page 19: ...e pathogens and must be decontaminated before disposal For environmental and safety reasons dispose of all process chemical residues in accordance with safety regulations wear safety goggles and gloves Remove or disable the door lock prior to disposal of the machine so that children cannot become trapped inside Then make appropriate arrangements for safe disposal of the machine ...

Page 20: ... button is sufficient to operate the functions The buttons can also be pressed and held for approx 20 seconds Display illustrations All display illustrations shown in these operating instructions are examples which may differ from the actual display screens shown on the machine Vario TD Dental Temperature Duration Min 50 55 C The control buttons are shown next to the display The and Start Stop but...

Page 21: ...nguage date time etc must first be set To enable this the display automatically changes to the relevant screen Switching off Press the button Auto off function To save energy the machine has an automatic switch off function Auto off function If the machine has not been used for a specific time period it switches itself off automatically see Further settings Switch off after Use the button to switc...

Page 22: ...o the end of the menu Press the button again to continue navigating Parameter values can also be altered in defined increments using the arrow buttons Instructions for this can be found in the relevant sections OK OK button The OK button is used for confirming acknowledging a selection or for saving input The display then moves to the next menu or when entering parameter values to the next input p...

Page 23: ...isplayed the path does not need to be input completely If for example the Settings menu is already displayed you do not need to press the button again In this case simply follow the sequence from Settings onwards Display view When selecting a menu the last menu used is generally opened Example Clock display 12 h 24 h Options All available menu options are listed together with a short description E...

Page 24: ...ng is marked with a tick Language english GB english USA System messages The symbol denotes system messages These give information such as a notification of an excessively low level in the supply containers or a reminder for the next service Refill salt System messages are displayed at the start and end of a programme and have to be confirmed acknowledged individually with OK or all together at th...

Page 25: ...it up there is no programme running the temperature in the wash cabinet is less than 60 C and the LED is lit up Press the button to open the door The Comfort door lock opens the door slightly The LED goes out as soon as the door is unlocked The control panel of the machine is also a door handle Grasp the handle underneath the control panel and lower the door to open it Closing the door Ensure that...

Page 26: ...e tool supplied in the accessory pack horizontally into the gap between the door and the lid or worktop The right hand edge of the tool must align with the outer right hand edge of the display Press against the unlocking mechanism with the tool until you hear the door unlock The door can now be opened If the washer disinfector is switched on activation of the emergency release will be recorded in ...

Page 27: ...ess Your local water authority will be able to tell you the exact degree of hardness in the mains water supply For future servicing it is useful to make a note of your water hardness level Enter your water hardness level here ________________________mmol l or dH The water softener must be reactivated at regular intervals This requires special reactivation salt see Water softener Filling the salt r...

Page 28: ...0 70 dH dH The bottom line of the display shows the possible input range Water hardness input values can be found in the chart on the next page Where the water hardness fluctuates e g between 1 4 3 1 mmol l 8 17 dH always programme the machine to the higher value 3 1 mmol l 17 dH in this example Set the water hardness level using the arrow buttons higher and lower Press OK to save the setting ...

Page 29: ...5 2 5 14 50 90 9 0 50 15 27 2 7 15 51 92 9 2 51 16 29 2 9 16 52 94 9 4 52 17 31 3 1 17 53 95 9 5 53 18 32 3 2 18 54 97 9 7 54 19 34 3 4 19 55 99 9 9 55 20 36 3 6 20 56 100 10 0 56 21 38 3 8 21 57 102 10 2 57 22 40 4 0 22 58 104 10 4 58 23 41 4 1 23 59 106 10 6 59 24 43 4 3 24 60 107 10 7 60 25 45 4 5 25 61 109 10 9 61 26 47 4 7 26 62 111 11 1 62 27 49 4 9 27 63 113 11 3 63 28 50 5 0 28 64 115 11 5...

Page 30: ...y filling the salt reservoir with cleaning agent will cause serious damage to the water softener Before filling the salt container make sure that you have picked up the right packet of reactivation salt Open the door to an angle of around 45 This ensures that the salt flows into the container more easily Press the yellow button with the symbol on the salt container in the direction of the arrow Th...

Page 31: ...ecially on the container s seal Do not use running water to rinse away salt residues as this can cause the container to overflow Close the container Do not force the container shut if it has been overfilled If an overfilled salt container is forced shut this may damage the container Remove excess salt before closing the container Run the Rinsing programme after refilling the salt This will ensure ...

Page 32: ... reservoir as described When the message first appears there may be sufficient salt for a further programme depending on the water hardness level set If there is no saline solution left in the water softener a relevant message will appear in the display and the machine will be locked for further use The machine can be used again a few seconds after the salt has been refilled ...

Page 33: ...ipped with one or more connection points to the water supply When loading baskets mobile units etc into the machine connect these to the water connection points in the back panel of the wash cabinet The mobile units and baskets are held in place by the wash cabinet door when closed Any free connections in the back panel are closed mechanically Older models of mobile units and baskets Only use olde...

Page 34: ...kets are not designed to be positioned on a slant one side up one side down Altering the height will alter loading heights for both the upper and lower baskets To adjust the upper basket Remove the upper basket by pulling it out until a resistance is felt and lifting it off the runners Unscrew the roller brackets and the water connector To adjust the upper basket to the Upper position Move the rol...

Page 35: ...ture is covered Secure the water connector with 4 screws Lower position Move the roller brackets on both sides to the top position and secure them firmly Position the stainless steel plate over the openings in the water supply pipe so that the lower aperture is covered Secure the stainless steel plate at the bottom with 2 screws Place the water connector in the upper aperture of the stainless stee...

Page 36: ... other wash connections there is a connection on the injector manifold or a wash connection for wash pressure measurement The exact location is described in the respective operating instructions for the mobile units and baskets On mobile units and baskets with spray arms and no additional wash connections the test point for measuring wash pressure is provided on the side of the water supply pipe U...

Page 37: ... load items with long narrow hollow sections can be flushed through properly before placing them in or attaching them to an irrigation connector Hollow items should be inverted and placed in the correct mobile units baskets modules and inserts to ensure that water can flow in and out of them unrestricted Deep sided load items e g trays should be placed at an angle to make sure water runs off them ...

Page 38: ...l Solvents with a flash point below 21 C may only be present in traces Rinse the load items thoroughly with water and let them dry well before placing them in the wash cabinet Dismantle the load items where possible according to the manufacturer s instructions and open any valves or taps Follow the manufacturer s instructions regarding pre cleaning and pre treatment as necessary Thoroughly rinse l...

Page 39: ...damaged Are all chemical containers sufficiently filled The following must be checked at the end of every programme Carry out a visual check of the load for cleanliness Check that all hollow items are still securely located on their injector nozzles Any hollow items that have become disconnected from their fittings during reprocessing must be reprocessed Check that the lumen of hollow items are fr...

Page 40: ...liquid cleaning agent for cleaning Where there is build up of deposits a citric acid based neutralising agent should be dispensed The wash fluid must be filtered prior to internal cleaning so that the narrow channels in transmission instruments do not become blocked with treatment residues from the wash fluid The injector basket A 105 1 should therefore be used for reprocessing transmission instru...

Page 41: ...oaded in such a way that the mirror surfaces cannot sustain mechanical damage during reprocessing e g by knocking against other instruments Mouth rinsing cups Mouth rinsing cups should preferably only be reprocessed in the upper basket There is a greater risk of stress cracking and corrosion in the lower basket due to larger temperature fluctuations and risk of mechanical damage Opal glass is part...

Page 42: ... A heavy build up of foam during the programme sequence will impair the cleaning and rinsing effect on the load items Foam escaping from the wash cabinet can cause damage to the cleaning machine When foam develops the cleaning process cannot be guaranteed to be standardised and validated Determine and remedy the causes of the foam Check the process used regularly to monitor foaming levels See also...

Page 43: ...gents and rinsing agents containing surfactants Foam can occur In the programme block in which the process chemical is dispensed In the following programme block if it has been spilt In the following programme with rinsing agent if it has been spilt The process parameters in the wash programme such as dispensing temperature dosage concentration etc must be set to ensure the whole process is foam f...

Page 44: ...ted sulphuric acid Chromic acid Iron particles and shavings Thoroughly rinse load items in water beforehand Put the drip dry load items into the mobile units baskets modules and inserts and start a programme as soon as possible after placing in the wash cabinet Reaction between process chemicals and soiling Efficacy Measures Stains containing high protein levels such as blood can cause a heavy bui...

Page 45: ...rs when handling process chemicals Take all protective measures required by the process chemical manufacturer e g wear protective goggles and protective gloves Contact Miele for information about suitable process chemicals Dispensing systems The machine is equipped with a number of internal dispensing systems for chemical agents Rinsing agent This is dispensed via a storage reservoir in the door L...

Page 46: ...itting the DOS module compare the connection data voltage and frequency on the data plate with that on the data plate of your machine If the data does not match the module could sustain damage If in any doubt consult an electrician Power supply for DOS 3 neutralising agent Connection for dispensing hose Connect the module to the electricity supply To connect the dispensing hose release the hose cl...

Page 47: ...itability of the rinsing agent being used Rinsing agent is dispensed in the Final rinse phase The reservoir must be filled for this to occur Adding rinsing agent Do not fill with cleaning agent This would damage the reservoir Only fill the rinsing agent reservoir with rinsing agent for washer disinfectors Open the door fully Unscrew the yellow lid with the symbol in the direction of the arrow The ...

Page 48: ... agent Confirm the message shown with OK and refill the rinsing agent as described Dispensing rinsing agent The dispensing concentration is set by the Miele Customer Service Department If there are spots of water left on load items after reprocessing then the dispensing concentration is set too low If clouding or smearing appears on load items the dispensing concentration is set too high In either...

Page 49: ...fter the main wash see Programme charts The reservoir must be filled and the dispensing system vented for this to occur Refilling neutralising agent Place the neutralising agent container red marking on the open cabinet door or on a surface which is robust and easy to clean Take the lid off the canister and remove the suction lance Place the suction lance on the open wash cabinet door Replace the ...

Page 50: ... supply container has been replaced Dispensing neutralising agent The dispensing concentration is set by the Miele Customer Service Department Instrument care products Instrument care products based on paraffin oils white oils can damage elastomers and plastic in the machine Such care products must not be dispensed as chemical agents in this machine even if they are recommended for machine use by ...

Page 51: ...able for this Are tensides required for proper dispersal and emulsification A suitable mildly alkaline active chlorine free cleaning agent should be used for thermal disinfection programmes For cleaning specific types of soiling and for information on the optimum cleaning agents and additives to use for liquid dispensing please contact the Miele Customer Service Department Replenishing liquid clea...

Page 52: ...cking the fill levels in the supply containers and replace containers in good time to avoid the dispensing system being sucked completely dry Refill indicator When the fill level is low in the DOS 1 supply container for liquid cleaning agent you are reminded to replenish it DOS Refill Confirm the message shown with OK and replenish the liquid cleaning agent as described If the liquid cleaning agen...

Page 53: ... instructions Always select the programme depending on the type of load and degree and type of soiling or on infection prevention issues Starting a programme Close the door When the door is closed the LED in the button will light up Press the Start Stop button The LED in the Start Stop button will light up constantly and the LED in the button will go out Starting a programme using delay start The ...

Page 54: ...tes using the arrow buttons higher and lower and save your entry with OK The start time is now saved and can be changed as described at any time up to activation of delay start Activating delay start Delay start is activated with the Start Stop button Vario TD Dental Temperature Switch on at 12 30 55 C The selected programme with the set start time is then shown on the display If automatic deactiv...

Page 55: ... button indicates whether the additional function is on or off The drying time of the programme can also be changed When the drying function is activated the programme runs longer Activating and deactivating drying Select a programme Press the button before the programme start If Miele Service has set the drying duration so that it can be changed you can set a new drying duration Otherwise the pre...

Page 56: ...ration as described above Drying Deactivate Set the time Deactivate Drying is deactivated Set the time only if the time is set as changeable You can alter the drying duration with this option Automatic door opening Activates or deactivates automatic door opening at the end of the programme Select an option using the arrow buttons and and confirm this with OK ...

Page 57: ...t see Further settings Display Temperature A0 value Cycle number Bottom line Time left in hours under an hour in minutes At the end of the programme A programme is usually finished when the following parameters and messages are shown in the display Top line Programme name Middle line Continuously alternating between Parameter met not met A0 value Cycle number Bottom line Programme finished In addi...

Page 58: ...amme manually A programme which is already running should only be cancelled if strictly necessary e g if the load is moving about significantly Press and hold the Start Stop button until the display changes to the following view Cancel programme No Yes Select Yes using the and arrow buttons By pressing the OK button the programme is cancelled Entry of a PIN code may also be required see Further se...

Page 59: ...Now Later operating hrs Confirm the message with OK and change the filter according to the instructions in the section Maintenance Filter life remaining 10 h The remaining operating hours for this filter type are shown on the display Confirm the message with OK Then you will be asked if you wish to reset the operating hours counter The operating hours counter must only be reset when the filter has...

Page 60: ...ions in the Maintenance section for cleaning the filters For the tubular filter follow the instructions in the operating instructions for the tubular filter Resetting the counter The counter for the cleaning interval may be reset only after cleaning has been completed Tubular filter cleaned Filter comb cleaned Yes No Yes No Yes The counter is reset No The counter will not be reset Select an option...

Page 61: ...uer Krankenhaushygiene e V German Society for Hospital Hygiene DHKG the Deutsche Gesellschaft fuer Sterilgutversorgung e V German society for sterile supplies DGSV and the Arbeitskreis Instrumentenaufbereitung Instrument Reprocessing Working Group AKI in accordance with EN ISO 15883 The result of the spray pressure monitoring is recorded via the process documentation Spray arm speed can also be mo...

Page 62: ...cted have boxes beside them Factory settings are indicated by a tick You will find an explanation of how to change settings after the overview Settings Delay start No Yes Drying No Yes Automatic door opening No Programme end DOS venting DOS_ Language deutsch english GB Time of day Set Display On On for 60 seconds Do not display Clock display 12 h 24 h Volume Keypad tone Buzzer tones Programme end ...

Page 63: ...tart to be available for use Open the menu as follows button Settings Delay start Delay start Yes No No Delay start is deactivated Yes Delay start is activated and can be used for all programmes Select an option using the and arrow buttons Press OK to save the setting ...

Page 64: ...tered air into the wash cabinet for active drying of the load The heated air is discharged through the steam condenser and can be cooled down if necessary see Further settings Air cooling Open the menu as follows button Settings Drying Drying Yes No No The drying function is automatically deactivated for all programmes Yes The drying function is activated for all programmes The programme duration ...

Page 65: ...oor opening Programme end No No The door remains closed at the end of the programme Programme end As soon as the temperature in the wash cabinet has dropped below 60 C the Comfort door closing aid opens the door slightly Before the door is opened an appropriate message is shown on the display and a signal tone sounds if the buzzer has been activated Select an option using the and arrow buttons Pre...

Page 66: ... container is sufficiently full and the siphons are securely screwed to the containers Only one DOS system can be vented at a time Open the menu as follows button Settings DOS venting DOS name of dispensing system DOS venting DOS Automatic venting will start when the dispensing system is selected Once started the automatic venting process can no longer be cancelled Select a dispensing system using...

Page 67: ... a language which you do not understand has already been set Language english GB english USA A list of all the available languages will be displayed The language currently selected is marked with a tick The factory default language is set as German Use the and arrow buttons to select the language you want Press OK to save the setting The display will change immediately to the language selected ...

Page 68: ...er and winter time daylight savings You need to make this adjustment yourself as necessary Selecting the time of day format To set the format for the time of day in the display Open the menu as follows button Settings Time of day Clock display Clock display 12 h 24 h 12 h Time of day in 12 hour format am pm 24 h Time of day in 24 hour format Use the and arrow buttons to select the date format you ...

Page 69: ... with the OK button When the OK button is pressed the display jumps automatically to the next input position You cannot go back to the previous entry If a mistake is made the process must be cancelled using the button and repeated Use the arrow buttons higher and lower to set the minutes and press the OK button to save the time of day The time of day will be saved when the OK button is pressed for...

Page 70: ...essing any button reactivates the machine Open the menu as follows button Settings Time of day Display Display Do not display On On Once the set wait time has elapsed the machine is permanently in standby and the time appears on the display On for 60 seconds Once the wait time has elapsed the machine can be reactivated for use for a period of 60 seconds during which the time appears on the display...

Page 71: ...tion Keypad tone Setting the buzzer volume for keypad tone Select an option using the and arrow buttons Confirm your selection with OK When Keypad tone has been selected you can adjust the volume immediately When Buzzer tones has been selected you must first select which tone Warning or Programme end you would like to adjust the volume for Programme end Louder Quieter Keypad tone Quieter Louder Th...

Page 72: ...be permanently selected have boxes beside them Factory settings are indicated by a tick You will find an explanation of how to change settings after the overview Further settings Code Change code Date Date format DD MM YY MM DD YY Set Log book Consumption Water Consumpt Clean agent Consumpt Rinsing agent Consumption Neut agent Operating hours Programme cycle counter Service interval Report Short L...

Page 73: ...nation Tubular filter Reset Yes No Interval 10 Interface Ethernet Module status DHCP RS232 Print reports Language Mode Baud rate 9600 Parity None Reset Yes No Water hardness 19 Display view Actual temperature Required temperature Display Contrast Brightness Switch off after Yes No Software version EB ID XXXXX EGL ID XXXXX EZL ID XXXXX EFU ID XXXXX LNG ID XXXXX ...

Page 74: ...r with appropriate access rights or cancel the process using the button Use the arrow buttons higher and lower to enter the relevant digits Confirm each digit individually with the OK button When the OK button is pressed the display jumps automatically to the next input position You cannot go back to the previous entry If a mistake is made the process must be cancelled using the button and repeate...

Page 75: ...Customer Service Department Open the menu as follows button Further settings Code Change code PIN code Use the arrow buttons higher and lower to enter the relevant digits Confirm each digit individually with the OK button When the OK button is pressed the display jumps automatically to the next input position You cannot go back to the previous entry If a mistake is made the process must be cancell...

Page 76: ... be set Select the date format The selected date format appears in the display and in the process documentation Open the menu as follows button Further settings Date Date format Date format DD MM YY MM DD YY DD Day MM Month YY Year Use the and arrow buttons to select the date format you want Press OK to save the setting ...

Page 77: ...pressed the display jumps automatically to the next input position You cannot go back to the previous entry If a mistake is made the process must be cancelled using the button and repeated Use the arrow buttons higher and lower to set the month day and confirm your entry using the OK button Use the arrow buttons higher and lower to set the year and press the OK button to save the date The date wil...

Page 78: ... the total amount of liquid cleaning agent used in litres l Consumpt Rinsing agent Display the total amount of rinsing agent used in litres l Consumption Neut agent Display the total amount of neutralising agent used in litres l Operating hours Display the total number of operating hours Programme cycle counter Total of all completed programme sequences There is no breakdown of individual programm...

Page 79: ...ure displayed is automatically recalculated Open the menu as follows button Further settings Temperature unit Temperature unit C F C Display temperature in degrees Celsius F Display temperature in degrees Fahrenheit Select an option using the and arrow buttons Press OK to save the setting Programme settings You can use this menu to customise the current programme to suit technical requirements and...

Page 80: ...ree To reduce this effect the heated air can be cooled down during the drying phase using a fine spray in the steam condenser Cooling in the steam condenser will increase water consumption Open the menu as follows button Further settings Air cooling Air cooling No Yes Yes Hot air is cooled using the steam condenser No Hot air is released uncooled into the room Select an option using the and arrow ...

Page 81: ...n of programmes are available for use Select an option using the and arrow buttons and confirm your selection with OK The Selection option displays a list of all programmes Release programme Vario TD Accept Programmes are selected by multiple choice A box is shown next to all programmes in the list If a programme is released there is a tick in the box An empty box indicates a blocked programme Pro...

Page 82: ...from 1 n The first three programmes in the list are allocated to the programme selection buttons for example 1 Vario TD Dental on programme selection button 2 Rinsing on programme selection button 3 Drain on programme selection button 4 Vario TD Intensive etc Use the and arrow buttons to select the programme you would like to move Confirm your selection with OK Now you can move this programme with...

Page 83: ...eaning at regular intervals Cleaning the A 800 tubular filter The A 800 tubular filter can be used in special injector manifolds on various mobile units and baskets and must be cleaned regularly Follow the cleaning instructions in the operating instructions for the tubular filter A counter in the controls can be activated to remind you of the required cleaning at regular intervals Activating and s...

Page 84: ... solids in the soiling Example of tubular filter For weekly cleaning with 2 programme sequences per day and 5 working days in the week this yields an interval of 10 2 x 5 10 With a higher incidence of particles a shorter interval should be selected in order to clean the tubular filter several times weekly With a lower incidence of particles weekly cleaning is sufficient We recommend cleaning the t...

Page 85: ...stricted using a firewall or a router configured to provide protection against unauthorised access Use strong passwords to protect access to the network Limit access to the network to persons requiring access in the course of their work Only use terminal devices PC printers etc which comply with EN IEC 60950 Contact Miele for more information about communication modules software and suitable print...

Page 86: ...type of interface and confirm your selection with OK Then the parameters for the interface must be configured Ethernet Module status Connection status displayed Active Inactive Address status List of interface parameters e g IP address Subnet mask etc DHCP The Ethernet interface can either be implemented via a Dynamic Host Configuration Protocol DHCP or by setting the following parameters IP addre...

Page 87: ...al emulator Cyrillic characters are not available as ASCII code When Russian is selected as the language the information appears in English GB Printer Connection to log printer Baud rate Transfer speed of the interface 2400 9600 19200 38400 57600 115200 Parity Ensuring data transmission The parity of the sender and receiver must match None Even Odd Reset The interface configuration is reset to the...

Page 88: ... displayed Open the menu as follows button Further settings Display view Display view Actual temperature Required temperature Actual temperature Display the current actual temperature in the wash cabinet Required temperature Display the required temperature which has been preset for the current wash block If a temperature has not been set a dotted line is shown During a programme both settings are...

Page 89: ... Brightness Contrast Contrast Set the contrast Brightness Set the brightness Select an option using the and arrow buttons Confirm your selection with OK Brightness Brighter Darker Contrast Lower Higher Contrast and brightness are shown as a bar chart in the display Use the arrow buttons Higher Brighter and Lower Darker to set the brightness and contrast you want Press OK to save the setting ...

Page 90: ...tion to display the time of day must be selected in Settings Time of day Display Once the set standby time elapses the machine is activated for use Auto off function To save energy the Auto off function can be activated If the machine has not been used for a specific duration it switches itself off automatically To activate the Auto off function it must first be enabled under Further settings Swit...

Page 91: ...Setting the wait time duration If the Yes option is displayed the wait time duration after which automatic switch off should occur must be set next Switch off after Min 5 120 60 Min The wait time duration can be adjusted in 5 minute increments The possible range is shown in the bottom line of the display Use the higher and lower arrow buttons to set the wait time duration Press OK to save the sett...

Page 92: ...onsists of at least one and a maximum of eleven programme blocks Each block can occur only once in a programme The so called programme header is placed above the programme blocks and contains general programme settings Individual wash block parameters are also globally activated or deactivated here Programme header Change volume of water Every programme block with water intake is allocated a nomin...

Page 93: ... previous wash blocks are rinsed off and neutralised where necessary by adding appropriate neutralising agents Final rinse 1 and 2 To avoid deposits and corrosion on the load demineralised DI water should preferably be used if available for the final rinse Thermal disinfection is carried out in accordance with the A0 concept of EN ISO 15883 at temperatures between 80 and 95 C with relevant holding...

Page 94: ...et a programme to factory default settings Programmes newly installed by Miele Service will be deleted with this option Reset programme Programmes can be individually reset to factory default Programmes stored on a free memory location are irretrievably deleted Programme settings Reset programme All programmes are then listed in the display Use the and arrow buttons to select the programme and con...

Page 95: ...nt of the Medical Devices Operator ordinance MPBetreibV The process must be validated again as necessary Programme settings Change programme Change programme Vario TD Dental Vario TD Intensive Select the programme you want to alter For more information see Allocating wash blocks Allocating wash blocks Every programme change begins with a list of the wash blocks Vario TD Dental Pre wash 1 Accept Al...

Page 96: ...t used the type of soiling and the load If a lightly soiled load is being reprocessed which does not hold much water the amount of water can be reset to the factory default amount to save water and energy Change volume of water Change vol of water 0 0 l 0 0 8 5 l The water quantity can be increased in 0 5 l increments or set back to the factory default amount The possible range is shown in the bot...

Page 97: ...to enable water to be drained out of the wash cabinet within the designated time Check drainage In this case the drainage time can be increased Drain time Drain time Standard Increased Standard The standard drainage time setting applies Increased Drainage time is increased by a strictly preset increment Programme duration will increase with this setting Select an option using the and arrow buttons...

Page 98: ... extracted from the wash cabinet and condensed by the steam condenser This reduces the moisture level in the wash cabinet which promotes drying Cooling down pause Cooling down pause Time No No The drying unit starts immediately after the rinse phase without a cooling down pause Time The cooling down pause is activated for a duration which can be set Select an option using the and arrow buttons and...

Page 99: ... in the bottom line of the display Use the arrow buttons higher and lower to set the temperature Press OK to save the setting Setting drying time 1 Drying time 1 Drying time 1 30 0 120 Min Min The holding time is set in 1 minute increments The possible range is shown in the bottom line of the display Use the arrow buttons higher and lower to set the holding time Press OK to save the setting Settin...

Page 100: ...ons higher and lower to set the holding time Press OK to save the setting Time changeable If required the drying time can be set again and saved before the start of every programme Drying time 2 Time changeable Time changeable Yes No Yes Drying time can be set again and saved before the start of every programme No Drying duration cannot be changed Select an option using the and arrow buttons Press...

Page 101: ...t switched on Set the time The drying system fan will run for a specified duration Select an option using the and arrow buttons and confirm your selection with OK When Set the time has been selected the duration of the cooling down pause must then be set Cooling down with fan 120 10 200 s s The setting value is entered in increments of 10 seconds The possible range is shown in the bottom line of t...

Page 102: ...r more information on this Memory Depending on scale between 10 and max 20 cycle reports are stored in an internal power failure safe memory within the machine In the event of network or printer problems for example these can be subsequently recalled If the memory is full the oldest report is overwritten In addition raw data from the last programme sequence is stored to create a graphical display ...

Page 103: ...external software For digital archiving the process data is transmitted to external documentation software via an Ethernet interface Transmission can optionally occur continuously during the process or as a single transaction at the end of the process The settings for this are modified by Miele Service Information on wash pressure A0 value conductivity and temperature in the wash cabinet can be ar...

Page 104: ...ifferent report formats for paper archiving In long format all recorded data is included Short format includes only selected parameters The report format has no effect on the data stored in the washer disinfector All the data required for a long report is stored so the report format can be changed for each new cycle Open the menu as follows button Further settings Report Report Long Short Short Pr...

Page 105: ...ons are available for printing reports retrospectively Open the menu as follows button Further settings Interface RS232 Print reports Transfer reports Current work day Last report Last report Output last cycle report Current work day Output all cycle reports for the current working day Last working day Output all cycle reports for the previous working day All Output all saved reports Select an opt...

Page 106: ...on Sump including drain pump and non return valve All mobile units baskets modules and inserts Steam condenser Wash pressure sensor Drying unit If there is a communication module Any printer connected to the machine Network connection External documentation software and the computer network will not be tested by the Miele Customer Service Department The following operational tests will be carried ...

Page 107: ...ming into contact with the circulation system Filters can become blocked by soiling They therefore need to be checked every day and cleaned as necessary Risk of damage due to blocked waterways If the filters are not inserted dirt particles will end up in the machine water circuit The dirt particles may block the nozzles and valves Only start a programme if the filters are inserted Check that the f...

Page 108: ...e microfine filter Remove the flat filter last Clean the filters Re insert the filter combination in the reverse order Ensure that the flat filter sits flat in the base of the wash cabinet that the coarse filter has securely clicked into place in the microfine filter that the microfine filter is tightly screwed in as far as it will go If a cleaning interval was set for the filters in the wash cabi...

Page 109: ...s in the mobile units and baskets must be fully dismantled for cleaning Remove the mobile unit or baskets from the machine The machine upper spray arm is connected by a push fit connector Pull the machine upper spray arm downwards to remove it The machine lower spray arm and the spray arms in the mobile units and baskets are secured with bayonet fittings To release the knurled bayonet fittings tur...

Page 110: ...the spray arm bearings for visible signs of wear Visible wear on the bearings can adversely affect the long term functioning of the spray arms In this case contact the Miele Customer Service Department Replace the spray arms after cleaning Make sure the spray arms can rotate easily after they have been fitted The spray arms and baskets each have a number e g 03 which is also embossed on the water ...

Page 111: ...the manufacturer Cleaning the door and the door seal Wipe the door seals regularly with a damp cloth to remove any soiling Seals which are no longer tight or which have suffered damage must be replaced with new ones by the Miele Customer Service Department Remove any stains from the door sides and hinges Regularly clean the groove in the plinth panel under the door with a damp cloth Cleaning the w...

Page 112: ...ctor nozzles irrigation sleeves and hose adapters clear so that wash water can flow through unhindered Are all caps and fasteners securely attached to the irrigation sleeves Are end caps present and securely positioned for all modules and injector manifolds Are the caps in the water connectors of mobile units and baskets working properly Where applicable Do the spray arms rotate freely Are the spr...

Page 113: ...th an Original Miele HEPA filter classification 13 for optimum performance Open the service panel in the plinth Push the retaining clips outwards to release the HEPA filter Grasp the indentations on the sides and pull the filter forwards Insert a new HEPA filter making sure that it locates securely in the retaining clips Close the service panel Whenever the HEPA filter is replaced the operating ho...

Page 114: ...er maintenance HEPA filter Filter life remaining 10 h The remaining operating hours for this filter type are shown on the display Confirm the message with OK Then you will be asked if you wish to reset the operating hours counter The operating hours counter must only be reset when the filter has been changed Reset No Yes Yes The operating hours counter will be reset for the new filter No The count...

Page 115: ...r Hospital Hygiene and Infection Prevention KRINKO and the German Federal Institute for Drugs and Medical Devices BfArM The general guidelines of the German Society for Hospital Hygiene DGKH the German Society for Sterile Supplies DGSV and the Instrument Reprocessing Working Group AKI Test point for measuring sensors The sensor test point for validation is located at the front right on the top of ...

Page 116: ... do not keep the door open too long After the time period elapses the programme sequence continues automatically If the door has been opened the programme cannot resume until the door has been closed again If a measurement or sample is not needed you can resume the programme sooner by pressing the Start Stop button In addition the door can be opened at any time during the drying phase to check the...

Page 117: ... test programme Validation Activates the Validation test programme Select an option using the and arrow buttons Press OK to activate the test programme for the next programme start You can now start the performance test Select and start a programme using the programme selection buttons or via the programme list The programme will be identified in the bottom line as Test programme during the progra...

Page 118: ...s switched itself off This is not a fault The Auto Off function switches the machine off automatically after a pre set duration to save energy Switch the machine on using the button The time appears on the display This is not a fault The machine is ready for use Press any button to reactivate the machine Interruption to the power supply during operation If a temporary interruption to the power sup...

Page 119: ... cancelled because an insufficient flow rate was identified A dispensing hose may be kinked or the siphon blocked Check the dispensing hose for kinks and leaks Position it so that it cannot become kinked Check the suction aperture of the siphon for blockages and remove these as necessary Start the venting process again Contact the Miele Customer Service Department if there are leaks in the dispens...

Page 120: ...t salt The machine is locked for further use Refill the reactivation salt The lock is lifted a couple of seconds after refilling the salt reservoir Reactivation will occur automatically during the next programme sequence Salt container lid not properly closed The salt container is not closed properly Close the container properly Salt residues are preventing it from closing Remove all residues from...

Page 121: ...sufficient or severely restricted Open the stopcocks fully Follow the additional information given in the Check water inlet message Fault 406 408 A programme was cancelled because the water flow rate is insufficient Check whether the stopcocks are fully opened Please refer to the information regarding minimum flow pressure in Connection to the water supply and Technical data Check the filters in t...

Page 122: ... spray arms Check the injector manifolds for possible leaks e g Are all caps and end caps in place Are all connections fitted with nozzles irrigation sleeves hose adapters or other irrigation connectors Are installed silicone hoses undamaged Check the washer s water connectors in the back panel of the wash cabinet to ensure that they are attached tightly and remove any blockages The amount of wate...

Page 123: ...ot been activated The switch might be blocked Remove the filter combination Check the float switch to make sure it moves freely The float switch is located in the base of the machine behind the spray arm Fault 460 462 A programme was interrupted due to the spray arm speed dropping below the set value Load items are obstructing the machine or basket spray arms Arrange the load items so that the spr...

Page 124: ... Check the hose connections on the siphons the washer disinfector and any dispensing modules Remove any kinks from the dispensing hoses and check the hoses for leaks Position the dispensing hoses so that they cannot kink Vent the dispensing systems If you identify any leaks in the dispensing hoses or defects on the siphons contact the Miele Customer Service Department Fault 542 A programme was can...

Page 125: ...te the RS232 interface Open the menu for configuring the interface Further settings Interface and then select Ethernet Wait approx 90 seconds The Ethernet module XKM 3000 L Med needs this time for initialisation It may be necessary to reconfigure the interface Or Replace the Ethernet module XKM 3000 L Med with a XKM RS232 10 Med module to set up a serial interface Fault 578 The peak load cut out h...

Page 126: ...lled This is not a fault A programme which was running was cancelled by the user The wash cabinet interior can be very hot When the door is opened hot steam and chemical agents can escape Protective measures for personal safety must be observed Programme continued This is not a fault The process of cancelling a programme was not completed The programme which was running continued without interrupt...

Page 127: ...ents can escape Open the door only when strictly necessary Obstruction sensor The door was closed before the door lock rail was fully retracted Open the door The door lock rail must be fully retracted before you close the door again Unsatisfactory cleaning and corrosion Problem Cause and remedy There are white deposits on the wash load The water softener is set too low Set the water softener to th...

Page 128: ...to the information in the Operating instructions Avoid overloading the mobile units baskets modules and inserts The programme was not suitable for the soiling Select a suitable programme or Adjust the parameters to suit the task Soiling has been left to dry on the wash load for too long Soiling should not be left on the load for more than 6 hours before machine reprocessing A spray arm is blocked ...

Page 129: ...ent Stainless steel items are showing signs of corro sion The stainless steel is of insufficient quality for machine reprocessing Only use stainless steel items made of high quality stainless steel and follow the instructions of the manufacturer regarding machine reprocessing The chloride content in the water is too high Have a water analysis check carried out Connection to an external water proce...

Page 130: ...rogramme again Wash pressure is too low due to a heavy build up of foam Follow the instructions regarding foam build up in Chemical processes and technology Start the Rinsing programme in order to clean the wash cabinet Then reprocess the load items again Wash pressure exceeds tol erance The wash pressure differs from the reference value Possible causes of fluctuations in the wash pressure include...

Page 131: ...e spray arms are knocking against the wash load Cancel the programme To do this follow the instructions in Cancelling a programme Arrange the wash load so it cannot obstruct the spray arms Make sure the spray arms can rotate freely Start the programme again Rattling noise in the wash cabinet Items are insecure in the wash cabinet Cancel the programme To do this follow the instructions in Cancellin...

Page 132: ... configuration of the interface checked by a suitably qualified person If the printer has been replaced the printer type must be adjusted in the interface configuration Serial printer fault general fault The printer is not ready for operation Check the printer for fault messages Change the printer cartridge if necessary Network down The communication module has identified a network interruption or...

Page 133: ...cabinet Lift the locking clamp Lift out the non return valve and rinse well under running water Make sure that the vent on the external part of the non return valve is not blocked This vent is only visible when the non return valve has been taken out If it is blocked use a pointed object to release the blockage The drain pump impeller is situated under the non return valve see arrow Check the impe...

Page 134: ...mbination or pointed pliers Clean the filter or replace it if necessary Replace the filter and seal making sure they are sitting correctly Screw the water inlet valve onto the stopcock Ensure that the screw thread goes on straight and not cross threaded Open the stopcock If water leaks out the screw thread may not be connected securely or it may have been screwed on at an angle Fit the water inlet...

Page 135: ...operating instructions When contacting the Customer Service Department please quote the model and serial number of your machine This information can be found on the data plate There is one data plate on the side of the door and another on the back of the machine Please tell the Customer Service Department the fault message or code shown in the display Notification of serious incidents If serious i...

Page 136: ...e listed on the display XXXXX stands for the relevant version number EB ID XXXXX Software version of the control and display units in the control panel EGL ID XXXXX Software version of the control board EZL ID XXXXX Software version of the relay board EFU ID XXXXX Software version of the frequency converter LNG ID XXXXX Language package version You cannot change any settings in this menu Software ...

Page 137: ...could be damaged or torn off Some metal parts pose a risk of injury being cut Wear cut resistant protective gloves when transporting and setting up the machine For transport by means of a hand truck the machine must be in its original packaging or placed on a stable continuous support Otherwise components in the base of the machine can be damaged The machine is suitable for the following types of ...

Page 138: ...he protective foil supplied 25 x 58 cm self adhesive must be applied underneath the worktop in the area of the steam condenser Preventing heat build up During the drying phase the hot exhaust air from the wash cabinet is released into the surrounding environment through the steam condenser at the rear of the machine Sufficient ventilation must be ensured to prevent heat build up and excessive cond...

Page 139: ...Miele Customer Service Department to secure it at the sides to adjacent cabinetry Venting the circulation pump The gaps between a built in machine and adjacent cabinetry must not be sealed e g with silicone sealant as this could compromise ventilation of the circulation pump Protective foil Worktop protector The protective foil supplied protects the worktop from damage caused by steam when the doo...

Page 140: ...wer supply The machine s high frequency HF energy emissions are very low and are therefore unlikely to interfere with other electronic machines in the vicinity Flooring in the installation area must be wood concrete or tiled Synthetic flooring must be able withstand a relative humidity level of 30 to minimise the risk of electrostatic discharges The quality of the power supply should comply with t...

Page 141: ... bonding should be carried out if required The rated loads are specified on the data plate and in the circuit diagram supplied with the machine For increased safety it is recommended to protect the machine with a suitable residual current device RCD with a trip current of 30 mA If replacing the power cable use only original replacement parts from the manufacturer or a suitable cable with core cabl...

Page 142: ...t In the event of a peak load negotiation some machine components such as the heater element will be switched off for a while The machine will remain on during this period and the current programme will not be interrupted If one of the components that is switched off is needed during the current programme stage the programme duration will simply increase for the duration of the load negotiation Th...

Page 143: ... coded hose and hot water up to max 65 C UK max 60 C red coded hose Connect the inlet hoses to the stopcock valves for cold and hot water If there is no hot water supply available the inlet hose coded red must also be connected to the cold water supply The intake hose without water protection device for the steam condenser is connected to the cold water stopcock The minimum flow pressure for the c...

Page 144: ...sher disinfector is supplied as standard for a pressurised system operating between 30 1 000 kPa UK 100 1 000 kPa If the water pressure is below 200 kPa the water intake duration will be automatically increased The pressure tested hose for AD water coded green has a inch threaded union for connection to the onsite stopcock for AD water If the machine is not going to be connected to demineralised D...

Page 145: ...ng connections ensure the appliance is disconnected from the mains power supply switch off or unplug from the power supply Turn off the mains water tap Place the seals on both sides of the non return valve Connect the female end of the non return valve to the mains water tap 3 4 thread Connect the filter to the male end of the non return valve 3 4 thread Connect the inlet hose to the filter Ensure...

Page 146: ...e drain hose must be laid in a coil at a height of at least 0 3 m The drainage system must be able to accommodate a minimum drainage flow of 16 l min The drainage hose is approx 1 4 m Australia and New Zealand 2 25 m long and flexible with an internal diameter of 22 mm Hose clips for the connection are supplied The drain hose must not be shortened The drain hose can be extended using a connection ...

Page 147: ... m max 1 0 m Drainage length Max 4 0 m Operation according to IEC EN 61010 1 Ambient temperature Relative humidity maximum linear decrease to Relative humidity minimum 5 C to 40 C 80 for temperatures up to 31 C 50 for temperatures up to 40 C 10 Storage and transportation conditions Ambient temperature Relative humidity Air pressure 20 C to 60 C 10 to 85 500 hPa to 1060 hPa Altitude above sea level...

Page 148: ...g to the Vario TD Dental programme Programme for the combination of the upper basket A 105 1 and the module A 315 CW 1 Min Vario TD Intensive Cleaning and disinfection programme according to EN ISO 15883 for processing wash loads with heavy soiling CW 1 Min Special 93 C 10 For cleaning and thermal disinfection at 93 C with 10 minutes temperature holding time exposure time Rinsing Programme for rin...

Page 149: ...Min AD DOS 3 1 Min AD AD 93 C 5 Min 100 C 40 Min CW70 93 C DOS 1 10 Min HW DOS 3 1 Min HW 1 Min AD 75 C 3 Min 100 C 20 Min 95 C 50 Min CW 1 Min CW cold water HW hot water CWxx CW proportion in mixed water as percentage CW70 70 CW 30 HW AD aqua destillata fully demineralised water VE demineralised water Min Holding time in minutes x Optional programme block Activation on request through the Miele C...

Page 150: ...tain certain materials compounds and components which were essential for their correct functioning and safety These could be hazardous to your health and to the environment if disposed of with general waste or if handled incorrectly Please do not therefore dispose of your old appliance with general waste Instead please make use of officially designated collection and disposal points to dispose of ...

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Page 152: ...ed Kingdom Miele Co Ltd Fairacres Marcham Road Abingdon Oxon OX14 1TW Professional Sales Tel 0845 365 6608 E mail professional miele co uk Internet www miele co uk professional Miele Australia Pty Ltd ACN 005 635 398 ABN 96 005 635 398 1 Gilbert Park Drive Knoxfield VIC 3180 Tel 1300 731 411 Internet www miele com au professional E mail info miele professional com au Australia Miele Electrical App...

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Miele PG 8591, Operating Instructions Manual

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