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General Safety Guidelines

xMB-9640

5

 

Ensure that the AC power line ground is connected properly to the xMB-9640 input connector 

or chassis.  Similarly, other power ground lines including those to application and maintenance 

equipment must be grounded properly for both personnel and equipment safety.

 

In normal operation, the operator does not have access to hazardous voltages within the chas-

sis.  However, depending on the user’s application configuration, HIGH VOLTAGES HAZARDOUS 

TO HUMAN SAFETY may be normally generated on the output terminals.  The customer/user 

must ensure that the output power lines are labeled properly as to the safety hazards and that 

any inadvertent contact with hazardous voltages is eliminated.

 

This xMB-9640 is not intended for use by persons (including children) with reduced physical, sensory 

or mental capabilities, or lack of experience and knowledge, unless they have been given supervision 

or instruction concerning use of the xMB-9640 by a person responsible for their safety.

Risk of explosive gases.

Batteries may generate explosive gases. To reduce risk, follow these 

safety instructions and those published by the battery manufacturer 

and OEM. Failure to follow these instructions may result in personal 

injury or death.

1.1  To reduce risk of battery explosion, follow these safety instructions and those published by the 

battery manufacturer and the manufacturer of any equipment you intend to use in the vicin-

ity of a battery. Review cautionary marking on these products and on the engine, and on the 

vehicle or equipment containing the battery.

Charging a non-rechargeable battery may 

cause the battery to burst.

Only charge batteries for which xMB-9640 has been 

designed and is intended for use. Failure to follow these 

instructions may result in personal injury or death

If you are uncertain as to the type of battery you are attempting to charge, or the 

correct procedure for checking the battery’s state of charge, contact the seller or battery 

manufacturer.

1.2  Use of an attachment not recommended or sold by the xMB-9640 manufacturer may result in 

a risk of fire, electric shock, or injury to persons.

1.3  To reduce risk of damage to the electric plug and cord, pull by the plug rather than by the cord 

when disconnecting the xMB-9640.

1.4  Do not operate the xMB-9640 if it has received a sharp blow, been dropped or otherwise dam-

aged in any way; contact Midtronics (see contact information on back cover).

1.5  Do not disassemble the xMB-9640; when repair is required contact nearest Midtronics regional 

office

 

(see back cover of this manual for locations and contact information)

. Incorrect reassem-

bly may result in a risk of electric shock or fire.

1.6  To reduce risk of electric shock, unplug the xMB-9640 from the AC outlet before attempting 

any maintenance or cleaning. Turning off the controls will not reduce this risk.

1.7  Connect and disconnect the battery leads only when directed to do so by the xMB-9640.
1.8  Do not overcharge the battery (See Section 3).
1.9  Charge the battery in a dry, well-ventilated area.

1.10 Never place articles on or around the xMB-9640, or locate the xMB-9640 in a way that will re-

strict the flow of cooling air through the cabinet.

1.11 An extension cord should not be used with xMB-9640.
1.12 Have a damaged cord or plug replaced immediately.

Summary of Contents for xMB-9640

Page 1: ...xMB 9640 Module Balancer Users Guide December 2020 167 000966EN A...

Page 2: ...snow Operate the xMB 9640 only indoors in a clean environment Failure to follow these instructions may resulit in equipment damage Only qualified technicians may use this equipment The required qualif...

Page 3: ...ance 15 Parameters 15 Procedure 15 3 Module Diagnostics 18 Procedure 18 4 History 19 5 Settings 19 Language Settings 19 System Language 19 Test Result Language 19 Email Language 19 Print Language 19 D...

Page 4: ...wrench symbol indicates procedural notes and helpful information These symbols indicate which arrow keys on the keypad to press for a given function Bold Letters The text for screen options are in Bol...

Page 5: ...r equipment containing the battery Charging a non rechargeable battery may cause the battery to burst Only charge batteries for which xMB 9640 has been designed and is intended for use Failure to foll...

Page 6: ...king with a battery remove personal metal items such as rings bracelets necklaces watches etc A battery can produce a short circuit current high enough to weld such items causing a severe burns 2 6 Th...

Page 7: ...r is important as is the air temperature The xMB 9640 must be mounted so that air can freely circulate all around it 4 1 Do not place combustible materials on or near the xMB 9640 or mount the xMB 964...

Page 8: ...50 60 Hz 12A max Output 48 V 40A 96 V 20A Humidity 15 to 85 R H non condensing Dimensions without handle or base 44 CM L X 43 5 CM W X 23 CM H Weight 17 84 KG 39 LBS Temperature Operating temperature...

Page 9: ...precautions and safety procedure for the type of battery being serviced Keep hair hands and clothing as well as the xMB 9640 cords and cables away from moving engine parts Before working with a batter...

Page 10: ...erature Units Celsius or Fahrenheit Decimal Separator 00 00 dot or 00 00 comma Buzzer Settings Select if unit will provide an audible alert If set to OFF unit will only provide visual alerts 4 The Con...

Page 11: ...rk Tap a displayed network Tap to delete the network and tap Yes to confirm 5 For Ford Dealers enter dealership P A Code If not a Ford dealer the BMIS Login screen is displayed If you have a Midtronic...

Page 12: ...scription Module Balancing Charges Discharges module to target voltage to bring in balance with the rest of the pack History Access archived test histories or search test history by VIN or by technici...

Page 13: ...reen Display Screen Power Button USB Port 5 button Directional Input Pad NOTE NOTE It is normal for the xMB 9640 cooling fans to continue running after the screen is turned off Rear View HV Common Cab...

Page 14: ...release remove the power cord from the Balancer power socket Pull Back To Release Connecting HV Common Cable Insert HV Common Cable connector into port on the upper left of the rear panel of the xMB a...

Page 15: ...Make sure to properly prepare the battery pack by following all required guidelines Refer to your documentation for complete information Before balancing a battery module make sure all of the external...

Page 16: ...n screen guide to enter vehicle information make connections to module and start balance 4 Verify ModuleType and target voltage and press Next Once the module is detected and veri fied press Next to s...

Page 17: ...2 Module Balance xMB 9640 17 6 Follow on screen guide to disconnect cables 7 If you have another module to balance select YES Balance will be recorded as same service procedure and data will not need...

Page 18: ...electrical shock or burn never alter the xMB 9640 s original AC cord and plug Disconnect plug from outlet when the xMB is idle IMPORTANT Make sure to properly prepare the battery pack by following all...

Page 19: ...uage display settings shop information user management connected accessories and device information Tap to return to the previous screen or to return to the Main Menu Language Settings Use the Languag...

Page 20: ...9 A00 0039 Diagnostic Device Version 192 211379A 25 CVG 2 Device Version No Device Configured OS Version dca8000 eng 4 4 2 DEVR10_06 Factory Reset Use this function to return the unit to the original...

Page 21: ...t Date Format 10 18 2016 Select Time Zone EST Set Date Set Time Select Time Format 12 or 24 Hour Format Select Date Format Month Day Year Day Month Year or Year Day Month Select Time Zone Time zone in...

Page 22: ...tings Security None WEP WPA WPA2 PSK IP Address DHCP Static 5 Tap to configure the selected network 6 Once the network has been successfully configured tap to return to the list of available configure...

Page 23: ...s book Frequently used email addresses can be selected from the displayed address list rather than being re typed each time Add Address Server Settings Edit Address Address Book Delete Selected Addres...

Page 24: ...SMTP Authorization Enable TLS and From Email Address information 3 Tap to clear all server settings 4 Tap to return to the email Address Book Users Modify Usernames and Passwords Edit Users Add Users...

Page 25: ......

Page 26: ...ill issue a Return Material Authorization RMA number and provide instructions on where to ship your equipment The RMA number becomes your tracking number when communicating with Midtronics The final s...

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