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ChargeXpress PRO 50-2 

ChargeXpress PRO 50-2

Midtronics bv.     Hoofdveste 6 - 8     Houten NL

www.midtronics.com

Midtronics bv.     Hoofdveste 6 - 8     Houten NL

www.midtronics.com

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Safety Guidelines

Safety Guidelines

  General Safety Precautions

1.  IMPORTANT SAFETY INSTRUCTIONS.  

IT IS OF UTMOST 

IMPORTANCE THAT BEFORE USING YOUR CHARGER, 

YOU READ THIS MANUAL AND FOLLOW THE SAFE-

TY AND OPERATING INSTRUCTIONS EXACTLY. 

SAVE 

THESE INSTRUCTIONS.

Risk of explosive gases

Batteries generate explosive gases during normal 

operation, and when discharged or charged.

1.1  To reduce risk of battery explosion, follow these safety 

instructions and those published by the battery manu-

facturer and the manufacturer of any equipment you 

intend to use in the vicinity of a battery. Review caution-

ary marking on these products and on the engine, and 

on the vehicle or equipment containing the battery.

Charging a non-rechargeable battery may 

cause the battery to burst.

To reduce the risk of injury, only charge rechargeable 

lead-acid type batteries including maintenance-free, 

low-maintenance, or deep-cycle batteries.

If you are uncertain as to the type of battery you are 

attempting to charge, or the correct procedure for 

checking the battery’s state of charge, contact the seller 

or battery manufacturer.

1.2  Use of an attachment not recommended or sold by the 

battery charger manufacturer may result in a risk of fire, 

electric shock, or injury to persons.

1.3  To reduce risk of damage to the electric plug and cord, 

pull by the plug rather than by the cord when discon-

necting the charger.

1.4  Position the AC and DC leads to avoid tripping over 

them and to prevent damage by hood, doors, or moving 

engine parts; protect from heat, oil, and sharp edges.

1.5  Do not operate the charger if it has received a sharp 

blow, been dropped or otherwise damaged in any way; 

take it to a qualified service center.

1.6  Do not disassemble charger; take it to a qualified service 

center when repair is required. Incorrect reassembly 

may result in a risk of electric shock or fire.

1.7  To reduce risk of electric shock, unplug the charger from 

the AC outlet before attempting any maintenance or 

cleaning. Turning off the controls will not reduce this 

risk.

Remove marine “boat” batteries and charge 

them on shore.

Charging marine batteries on-board requires spe-

cially designed equipment for marine use.

1.8  Connect and disconnect the battery leads only when 

the AC supply cord is disconnected. 

1.9  Do not overcharge the battery. 
1.10 Charge the battery in a dry, well-ventilated area.
1.11 Never place articles on or around the charger, or locate 

the charger in a way that will restrict the flow of cooling 
air through the cabinet.

1.12  An extension cord should not be used unless absolutely 

necessary. (See paragraph 4.3.)

1.13 Have a damaged cord or plug replaced immediately.
1.14  Do not expose the charger to rain or snow.

  Personal Precautions

2.1  Always have someone within range of your voice, or 

close enough to come to your aid, when working around 

lead acid batteries.

2.2  Have plenty of fresh water and soap nearby in case bat-

tery acid contacts skin, clothing or eyes.

2.3  Wear complete eye protection, clothing protection, and 

wear rubber soled shoes. Place damp cloth over battery 

to protect against acid spray. When ground is very wet 

or covered with snow, wear rubber boots. Avoid touch-

ing eyes while working near battery.

2.4  If battery acid contacts skin or clothing, wash imme-

diately with soap and water. If acid enters the eye, im-

mediately flush with cold running water for at least 10 

minutes, and seek medical attention.

2.5  NEVER smoke or allow a spark or flame in vicinity of a 

battery or engine.

2.6  Be extra cautious to reduce risk of dropping a metal tool 

onto the battery. It might spark or short circuit the bat-

tery or other electrical part that may cause an explosion.

2.7  Before working with a lead-acid battery, remove per-

sonal metal items such as rings, bracelets, necklaces, 

watches, etc. A lead-acid battery can produce a short 

circuit current high enough to weld such items causing 

a severe burn.

Safety Guidelines

Non-rechargeable batteries may burst when 

charging causing personal injury and damage.

To avoid electrical shock or burn, never alter the char-

ger’s original AC cord and plug.  Disconnect plug from 

outlet when charger is idle.

The charger is not intended to supply power to a 

low-voltage electrical system other than applications 

using rechargeable, lead-acid type batteries. Do not 

use the battery charger for charging dry-cell batteries 

commonly used with home appliances. These batteries 

may burst and cause personal injury and property 

damage.

2.8 

NEVER

 charge a frozen battery; thaw it out first. 

  Preparing To Charge The Battery

3.1  If it is necessary to remove the battery from vehicle to 

charge it, always remove the grounded terminal from the 

battery first. Make sure all accessories in the vehicle are 

off, so as not to cause an arc.

3.2  Be sure the area around the battery is well ventilated 

while the battery is being charged. Gas can be forcefully 

blown away by using a piece of cardboard or other non-

metallic material as a fan.

3.3  Clean the battery terminals. Be careful to keep corrosion 

from coming into contact with your eyes.

3.4  Add distilled water in each cell until the battery acid 

reaches the level specified by the manufacturer. This 

helps purge excessive gas from the cells. Do not overfill. 

For a battery without caps, carefully follow the manufac-

turer’s recharging instructions 

3.5 Study all battery manufacturer’s specific precautions 

such as removing or not removing cell caps while charg-

ing and recommended rates of charge.

3.6  Determine the voltage of the battery by referring to the 

car owner’s manual and make sure that the output volt-

age selector switch is set at the correct voltage. If the 

charger has an adjustable charge rate, charge the bat-

tery initially at lowest rate. If the charger has only one 

voltage, verify that the battery voltage matches the volt-

age of charger.
For a charger not having an output voltage selector 

switch, determine the voltage of the battery by referring 

to car owner’s manual and make sure it matches the 

output rating of the battery charger.

  Grounding & Power Cord Connections

4.1 The 

charger must be grounded

 to reduce risk of 

electric shock. The charger is equipped with an electric 

cord having an equipment grounding conductor and 

a grounding plug. The plug must be plugged into an 

outlet that is properly installed and grounded in accor-

dance with all local codes and ordinances.

Hazardous voltage. 

An improper connection can result in 

electric shock

To avoid electrical shock or burn,  never alter 

the charger’s original AC cord and plug.  Dis-

connect plug from outlet when charger is idle.

IF THE PLUG DOES NOT FIT THE OUTLET, HAVE 

A PROPER OUTLET INSTALLED BY A QUALIFIED 

ELECTRICIAN.

4.2  This battery charger is for use on a nominal 230-volt cir-

cuit.

Hazardous voltage. 

An improper connection can result in 

electric shock

Before using an adapter be certain the center 

screw of the outlet plate is grounded.  The rigid 

ear or lug extending from the adapter must be 

connected to a properly grounded outlet.  Make 

certain it is grounded.  If necessary, replace the 

original screw that secures the adapter ear or 

lug to the cover plate and make the ground 

connection to the grounded outlet.

4.3   An extension cord should not be used unless absolutely 

necessary. Use of an improper extension cord could re-

sult in a risk of fire and electric shock. If an extension 

cord must be used, make sure:

a.  that the pins on plugs of the extension cord are the 

same number, size, and shape as those of the plug 

on the charger;

b.   that the extension cord is properly wired and in 

good electrical condition;

c.   that the wire size is large enough for the AC 

ampere rating of charger.

Summary of Contents for ChargeXpress PRO 50-2

Page 1: ...INSTRUCTION MANUAL ChargeXpress PRO 50 2 ...

Page 2: ... Chapter 1 Before You Begin 9 Chapter 2 Specifications 10 General 10 Input Ratings 10 Output Ratings 10 Chapter 3 Getting Started 11 Fitting Installations 11 Visual Inspection 11 Front Panel 12 1 Function LED 12 2 Multi Function and POWER buttons 12 3 Status LED s 12 Chapter 4 Charging 13 Charge Sequence 13 Power Supply Mode 13 24V Charging Truck Systems 13 ChargeXpress PRO Operating Steps 13 1 Co...

Page 3: ...rt that may cause an explosion 2 7 Before working with a lead acid battery remove per sonal metal items such as rings bracelets necklaces watches etc A lead acid battery can produce a short circuit current high enough to weld such items causing a severe burn Safety Guidelines Non rechargeable batteries may burst when charging causing personal injury and damage To avoid electrical shock or burn nev...

Page 4: ...r battery chargers AC input rating amperes AWG size of cord mm2 Equal or greater than But less than Length of cord feet m 25 7 6 50 15 2 100 30 5 150 45 6 8 10 18 0 75 14 2 5 12 4 10 6 10 12 16 1 5 14 2 5 10 6 8 10 12 14 16 1 5 12 4 10 6 8 10 14 16 16 1 5 12 4 10 6 8 10 16 18 14 2 5 12 4 8 10 8 10 American Wire Gauge 7 8 For positive grounded vehicle connect the NEGATIVE BLACK clamp from the charg...

Page 5: ...ual To help you learn how to use your charger the manual uses these symbols and typographical conventions Convention Description The safety symbol indicates instructions for avoiding hazardous conditions and personal injury The safety symbol with the words CAUTION WARNING or DANGER indicates instructions for avoiding hazardous conditions and personal injury CAUTION The word CAUTION indicates instr...

Page 6: ...nction LED Each charger channel has 4 LEDS to indicate the selected function A blinking LED indicates a fault see therefore the code table 2 Multi Function and POWER buttons Charger is OFF Holding the POWER button for four seconds turns the power on A self test is performed by the charger if everything is OK both status LEDS will turn to green If LEDS don t turn green check the error code under th...

Page 7: ...m a battery to abort an ac tive charging session Always push the Multi Function and POWER button shortly before removing the clamps Do not leave clamps lying in battery acid Clean up any acid spills immediately e g with baking soda and water Clamps must be cleaned after every use 1 Connect ChargeXpress PRO to Battery Connect the ChargeXpress PRO charging clamps to the battery in accordance with al...

Page 8: ...parts such as the cable static damage water damage over voltage dropping the unit or damage resulting from extraneous causes including owner misuse Midtronics is not liable for any incidental or consequential damages for breach of this warranty The warranty is void if owner attempts to disassemble the unit or to modify the cable assembly Corporate Headquarters Willowbrook IL USA Phone 1 630 323 28...

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