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COMMON BREAKDOWN AND MEANS OF REPAIRING

PHENOMENON

CAUSE

REPAIRINGMEANS

1.When starting the oven,
the lamp is not on, the
turntable tray can’t rotate
and the food can’t be
heated

1.   fuse broken
2.  The primary and secondary winding of the
      transformer are short-circuited.
3.   The earthing or the polarity of the capacitor is
      punctured.
4.   The pilot switch can’t cut off.
5.   The interlock switch hasn’t closed.
6.   The power plug and the socket are not in good
      connection.
7.   The door hook broken.

1.   Change a new fuse.
2.   Change          a         new
      transformer.
3.   Change a new capacitor.
4.   Change     a    new    pilot
      switch.
5.   Change  a   new  interlock
      switch.
6.   Adjust the  connection  or
      replace it by a new one.
7.   Change a new book.

2.When starting the oven,
the  lamp  is  on,  the
turntable rotating, the fan
cycling  but  the  food
haven’t be heated.

1.  The  primary  and  secondary  winding,  the
      filament of the transformer are open-circuited.
2.   The  magnetron  filament  is open-circuited,  the
      magnetic steel of the magnetron broken or the
      magnetron is air leaking.
3.  Time and power distributor broken..
4.   The  plugs  of  the  magnetron  of  the  capacitor
      loosed.

1.

 

Change 

new

      transformer.
2.  Change the magnetron.
3.   Change  the  time  power
      distributor 

or 

the

      micro-switch.
4.  Fix  

them.

3.The 

food 

can 

be

heated,  but  the  lamp  is
not on.

1.  The lamp broken.
2.  The plug fall off.

1.  Change a new lamp
2.  Insert the plug again

4.The food can be heated
but  the  turntable  tray  is
not rotating.

1.   The turntable motor broken
2.   The plug fall off
3.   Connecting shaft weave broken

1.   Change     the     turntable
      motor
2.   Insert the plug securely
3.   Change the weave
1.   Change the fan motor
2.   Change the fan
3.   Insert the plug
4.   Overhauling them
5.   Repairing it

5 . T h e   o v e n   c a n   h e a t
within 2-3 minutes, but
can not heat from the
fourth minutes.

1.   The winding of the fan motor in open-circuited.
2.   The fan falls off
3.   The plug of the fan motor falls off
4.   The  turntable  shaft  is  griped  with  the  motor
      bearing.
5.   The cooling vent blocked

6.When starting the oven,
it   can’t   heat,  and   with
“wenwen” noise

The high voltage diode was punctured

Change a new diode

7.The  oven  can heat,but
with sound “shishi” noise

The iron core of the transformer loosed

Change a new transformer

8.Large 

amount 

of

microwave leakage

9.The  

door  

can’t  

open

10.The 

door 

release

button fall off
11.Electricity  

leaking

The  earthing  insulation resistances of  all  the
motors or the transformer are less than 2 mega
ohm.

Test   where   is   the   leaking
place,    then    repair    it    or
change      those     damaged
components.

Wore aged after long time operating

Overhaul it or renew it

1.    Adjust the hinge to rectity
      the position of the door.
2.   Change the hook

1.   After   long   time   using,   the   wear   and  the
      rust-eaten  enlarged the  gap of  the door  shaft
      and   the   shaft  hole,   thus   cause   the   door
      crooked.
2.   The door hook broken

1.   Mend the door
2.   Change the door
3.   Adjust the gap
4.   Change the oven
5.   Tighten the screws
6.   Scrape  the  oxidized  and
      tighten the screws
7.   Thick the  copper filament
      washer

1.   The door deformed
2.   The door metal net cracked
3.   The gap of the door crack is too large
4.   The welding point of the oven fall off
5.   The screws which fix the magnetron loosed
6.   The wave guide connection oxidized
7.   The  magnetron copper  filament washer is  too
      thin cause the wave  guide opening not in good
      earth.

5-1

Summary of Contents for EM044KIT-P00K

Page 1: ...MICROWAVE OVEN MODEL EM044KIT P00K 1000W 120V60Hz SERVICE MANUAL CAUTION BEFORE SERVICING THE UNIT READTHE SAFETY PRECAUTIONS IN THIS MANUAL...

Page 2: ...ODUCTION 1 2 SAFETY PRECAUTIONS 1 1 SCHEMATIC DIAGRAM HEATING PRINCIPLE OF MICROWAVE TROUBLESHOOTING PROCEDURES 5 1 COMMON BREAKDOWN AND MEANS OF REPAIRING 6 1 CRITICAL PARTS SERVING 7 1 SAFETY CHECKS...

Page 3: ...aboratory or commercial use It is intended for home use only Do not use for drying clothes linens newspaper or similar non food type items 7 Make sure that all persons using this appliance especially...

Page 4: ...should not be allowed to accumulate on hood or filter 2 When flaming floods under the hood turn the fan on INTRODUCTION This Microwave Oven service Manual is printed in a loose leaf format Each part...

Page 5: ...icrowave source and make repairs as necessary 1 Interlock operation 2 Proper door closing 3 Seal and sealing surfaces arcing wear and other damage 4 Damage to or loosening of hinges and latches 5 Evid...

Page 6: ...2 1 SCHEMATIC DIAGRAM Model...

Page 7: ...ength among the molecule and changed to microscopic microwave heating Microwave heating not only concerned the nature of the matter itself but also closely connected with the electric field strength a...

Page 8: ...her the motor the thermal cutout the transformer or the capacitor are electricity leaking 2 Examination of the resistance value of the microwave oven Close the door set the time the oven is at operati...

Page 9: ...a new one If it is enough to 3 4x check the filament resistance of the magnetron measure the filament plug with the Rx1 grade of a multi meter FIG 5 6 If it is open circuited it indicates the magnetr...

Page 10: ...ohm slowly Change the rod to different polarity the reading repeat from zero to nine mega ohm FIG 5 11 it means the capacitor is normal If the indicator of the multi meter can t point out from zero t...

Page 11: ...and the oven are serious loosed after the door closed Magnetron Fig 5 13 Fig 5 14 Fig 5 15 6 The crack of the door shielding net cover Before repairing check whether the above listed point are existed...

Page 12: ...l one If the resistance value is between 15 22k it indicates the turntable motor is normal then check the connecting shaft weave If the plastic that the shaft insert in has broken a new shaft weave sh...

Page 13: ...2 Insert the plug securely 3 Change the weave 1 Change the fan motor 2 Change the fan 3 Insert the plug 4 Overhauling them 5 Repairing it 5 The oven can heat within 2 3 minutes but can not heat from t...

Page 14: ...manufacturer and CDRH FDA immediately 2 Interlock Assembly Replacement and Adjustment 2 1 If you suspect defective primary secondary or monitor interlock switches use your ohmmeter digital or analog t...

Page 15: ...efore installation 4 2 Perform required checks and tests as described in Chapter 7 before releasing the oven to the owner Conduct a Microwave Leakage Test Refer to Section 7 5 at the magnetron area pr...

Page 16: ...the operation 3 7 Hold by the handle portion the probe cone spacer perpendicular to the areas under test for RF emissions Move the probe at a speed of no faster than 1 inch per second The areas under...

Page 17: ...D06 D08 D14 D05 S03 S05 D 00 ASS Y DOOR 1 D 01 ASS Y DOOR FRAME 1 D 02 LATCH 1 D 03 SPRING LATCH 1 D 05 BARRIER SCREEN I 1 D 06 BARRIER SCREEN O 1 D 07 PANEL DOOR 1 D 08 GASKET DOOR 1 D 14 HANDLE 1 S...

Page 18: ...Motor Fan Guide Fan W02 W03 W01 Z15 Cover Cavity Lamp 4 8 Screw 4 8 7 ST4 8TB S09 CT4 10HwBHC CT4 8TBHC ST4 12PwBHC 4 Screw 4 10 4 10 4 Screw 4 8 4 8 4 12 Screw 4 12 2 S08 S07 S05 ST4 8PBHC 4 8 Screw...

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