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4.    Means of repair when the oven stop working after several minutes operating

       The phenomenon indicated the thermal cutout is playing its protective role, and you should check whether the fan is working in

       normal. Turn off the oven, pull out the power plug, take down the cabinet, discharge the capacitor, then turn the fan with hand to

       see whether it is moving flexibly. If not, it indicates that the oil bearing of the fan motor has run off the oil, and should take down

      the fan combination to repair the motor. Loosen the two screws which fix the bearing out the shaft and the bearing, and rinse

      them with kerosene (ATTENTION: The bearing can only be wiped with a silk which moistened with kerosene rather than be

       washed in the kerosene because there are felt on it. If the felt are soaked with kerosene, then the engine oil can not be sucked

       up.).After the bearing being cleaned, the felt should be refueled fully with engine oil(for when the oven is operating, the engine

      oil empty into the oil bearing slowly).Fix the bearing cover with two screws, turn the fan around till it can move flexibly. Than

       install them to the oven, and plug in the two terminal plugs.

       If the fan can move flexibly, then the winding of the fan motor should be examined. Measure the winding with Rx100 grade of a

       multi meter, if it is open-circuited, it indicates the winding of the fan motor has broken, and should be replaced by a new, same

       model one.

2.    Means of repair when the oven can heat, but the turntable glass can’t move

      Firstly, check whether the turntable holder is placed correctly. If it is correct, then pull out the power plug and take down the

     turntable combination, measure the resistance value of the turntable motor with Rx1k grade of a multi meter If it is

       open-circuited, it indicates the turntable motor has broken, and should be replaced by a new, same model one. If the resistance

       value is between 15-22k,it indicates the turntable motor is normal, then check the connecting shaft weave. If the plastic that the

       shaft insert in has broken, a new shaft weave should replace it.

3.    Repair when the oven can heat, but the lamp is not on.

       Pull out the power plug, take down the cabinet and discharge the capacitor.

      Pull out the two terminal plugs of the lamp, measure the two plugs of the lamp with the Rx100 grade of a multi meter. If it is

       open-circuited, it indicates the lamp has broken, and should be replaced by a same model one.

then adjust the door hook and the switch holder the loose between the door and the oven, then measure the leakage with

microwave leakage measure again.

If the leakage still exceed standard requirement, then inspect whether the right oven is even or not, if not, smooth it. Then

adjust the door and the oven to eliminate their loose to the ultimate.

If there still exist microwave leakage, measure near the magnetron with the probe of the microwave leakage measure. If

the leakage is larger, the oven should be turned off and check whether the four screws which fix the magnetron have been

loosed, if loosed, twist them tightly with socket wrench. If the four screws are fixedly, then the magnetron should be take

down to check the copper filament weaved washer of the magnetron has been placed well or whether the wave guide

housing coupling has been oxidized or have lacquer on it. If do have, scrape the oxidized layer or the lacquer off, when fix

the magnetron, the copper filament weaved washer must be placed well, the screws must be twist tightly. Then turn on the

oven and measure again until it complies with the requirement. If the microwave leakage is larger at those hole position of

the window board, the oven should be turned off to inspect whether there are crack among them(FIG.5-17).If several holes

formed a crack, it would enlarge the microwave leakage. If that is the case, it indicates the door has broken, and should be

replaced with a new door.

Fig.5-16

Fig.5-17

4-5

Summary of Contents for EM044KIT-P00K

Page 1: ...MICROWAVE OVEN MODEL EM044KIT P00K 1000W 120V60Hz SERVICE MANUAL CAUTION BEFORE SERVICING THE UNIT READTHE SAFETY PRECAUTIONS IN THIS MANUAL...

Page 2: ...ODUCTION 1 2 SAFETY PRECAUTIONS 1 1 SCHEMATIC DIAGRAM HEATING PRINCIPLE OF MICROWAVE TROUBLESHOOTING PROCEDURES 5 1 COMMON BREAKDOWN AND MEANS OF REPAIRING 6 1 CRITICAL PARTS SERVING 7 1 SAFETY CHECKS...

Page 3: ...aboratory or commercial use It is intended for home use only Do not use for drying clothes linens newspaper or similar non food type items 7 Make sure that all persons using this appliance especially...

Page 4: ...should not be allowed to accumulate on hood or filter 2 When flaming floods under the hood turn the fan on INTRODUCTION This Microwave Oven service Manual is printed in a loose leaf format Each part...

Page 5: ...icrowave source and make repairs as necessary 1 Interlock operation 2 Proper door closing 3 Seal and sealing surfaces arcing wear and other damage 4 Damage to or loosening of hinges and latches 5 Evid...

Page 6: ...2 1 SCHEMATIC DIAGRAM Model...

Page 7: ...ength among the molecule and changed to microscopic microwave heating Microwave heating not only concerned the nature of the matter itself but also closely connected with the electric field strength a...

Page 8: ...her the motor the thermal cutout the transformer or the capacitor are electricity leaking 2 Examination of the resistance value of the microwave oven Close the door set the time the oven is at operati...

Page 9: ...a new one If it is enough to 3 4x check the filament resistance of the magnetron measure the filament plug with the Rx1 grade of a multi meter FIG 5 6 If it is open circuited it indicates the magnetr...

Page 10: ...ohm slowly Change the rod to different polarity the reading repeat from zero to nine mega ohm FIG 5 11 it means the capacitor is normal If the indicator of the multi meter can t point out from zero t...

Page 11: ...and the oven are serious loosed after the door closed Magnetron Fig 5 13 Fig 5 14 Fig 5 15 6 The crack of the door shielding net cover Before repairing check whether the above listed point are existed...

Page 12: ...l one If the resistance value is between 15 22k it indicates the turntable motor is normal then check the connecting shaft weave If the plastic that the shaft insert in has broken a new shaft weave sh...

Page 13: ...2 Insert the plug securely 3 Change the weave 1 Change the fan motor 2 Change the fan 3 Insert the plug 4 Overhauling them 5 Repairing it 5 The oven can heat within 2 3 minutes but can not heat from t...

Page 14: ...manufacturer and CDRH FDA immediately 2 Interlock Assembly Replacement and Adjustment 2 1 If you suspect defective primary secondary or monitor interlock switches use your ohmmeter digital or analog t...

Page 15: ...efore installation 4 2 Perform required checks and tests as described in Chapter 7 before releasing the oven to the owner Conduct a Microwave Leakage Test Refer to Section 7 5 at the magnetron area pr...

Page 16: ...the operation 3 7 Hold by the handle portion the probe cone spacer perpendicular to the areas under test for RF emissions Move the probe at a speed of no faster than 1 inch per second The areas under...

Page 17: ...D06 D08 D14 D05 S03 S05 D 00 ASS Y DOOR 1 D 01 ASS Y DOOR FRAME 1 D 02 LATCH 1 D 03 SPRING LATCH 1 D 05 BARRIER SCREEN I 1 D 06 BARRIER SCREEN O 1 D 07 PANEL DOOR 1 D 08 GASKET DOOR 1 D 14 HANDLE 1 S...

Page 18: ...Motor Fan Guide Fan W02 W03 W01 Z15 Cover Cavity Lamp 4 8 Screw 4 8 7 ST4 8TB S09 CT4 10HwBHC CT4 8TBHC ST4 12PwBHC 4 Screw 4 10 4 10 4 Screw 4 8 4 8 4 12 Screw 4 12 2 S08 S07 S05 ST4 8PBHC 4 8 Screw...

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