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19

ENGLISH

III.  MAINTENANCE - EVERY 3 MONTHS

A. Check that the oven is cool and the power is disconnected,

as described in the warning at the beginning of this Section.

B. Vacuum both of the blower motors, and their surrounding

compartments,  using  a  shop  vacuum.

C. Tighten all electrical control terminal screws.

D.

Split Belt Disassembly and Cleaning

For split belt ovens ONLY, disassemble, clean and lubricate the

conveyor  shaft  components  as  described  below.

1. Remove the motor shroud, conveyor extensions, and con-

veyor as described in Part II, Monthly Maintenance.

2. Remove the master links from each conveyor belt.  Then,

roll the belts up along the length of the conveyor to remove

them from the frame.

3. Remove the two conveyor adjustment screws from the idler

end of the conveyor frame, as shown in Figure 4-7.

4. Remove the idler shaft assembly from the conveyor.
5. Pull apart the two sections of the idler shaft.  Clean the

shafts  thoroughly  using  a  rag.    Then,  lubricate  both  the

extended shaft and the interior of the hollow shaft using an

FDA-approved light food-grade lubricant.

CAUTION

DO  NOT  lubricate  the  shafts  using  WD40  or  a  similar

product.  This can cause the shafts to wear rapidly.

6. Before reassembling the shafts into the conveyor frame,

check  that  they  are  oriented  properly.    Remember  that

unequal-width split belt ovens should ALWAYS have the

narrower belt at the front of the oven.

7. Reassemble the idler shaft into the conveyor.  Make sure

that the bronze washer is in place between the two sections

of the shaft.  See Figure 4-9.

8. Replace  the  conveyor  adjustment  screws  as  shown  in

Figure 4-7.  To allow the conveyor belt to be reinstalled later,

do not tighten the screws at this time.

9. Loosen the set screw on both of the conveyor drive sprock-

ets.  Then, remove the sprockets from the shaft.

10. Loosen the locking collar set screw.  See Figure 4-8.
11. Push the drive shaft to the left, then lift it free of the conveyor

frame.  Then, disassemble and lubricate the two sections

of the drive shaft as described in Step 5.

12. Before reassembling the shafts into the conveyor frame,

check  that  they  are  oriented  properly.    Remember  that

unequal-width split belt ovens should ALWAYS have the

narrower belt at the front of the oven.

13. Reassemble the drive shaft into the conveyor.  Check that

the nylon spacer is in place, as shown in Figure 4-9.  Also,

check that the bronze washer is in place between the two

sections of the shaft.

14. Replace the drive sprockets.  Reassemble the belts and

master links onto the conveyor.  Check that the smooth side

of the conveyor belt faces UP, and that the belt and master

links are oriented as shown in Figure 4-10.

15. Reassemble  the  conveyor,  motor  shroud  and  conveyor

extensions onto the oven.

16. Check the tension of the conveyor belt as shown in Figure

4-6.    The  belt  should  lift  between  3-4"  (75-100mm).    If

necessary, adjust the belt tension by turning the conveyor

adjustment  screws.

Figure 4-7 - Split Belt Idler Shaft

Figure 4-8 - Split Belt Drive Shaft

Figure 4-9 - Washer and Spacer

Conveyor

adjustment

screw

Locking collar

Bronze washer on

BOTH idler and

drive  shafts

Nylon  spacer

on  drive  shaft

ONLY

Figure 4-10 - Conveyor and Master Link Orientation

Direction

of  travel

CORRECT

master link

position

Incorrect

master link

position

SECTION 4 - MAINTENANCE

Summary of Contents for PS570S

Page 1: ...00 FAX 847 741 4406 OWNER S OPERATING INSTALLATION MANUAL 2000 Middleby Marshall Inc is a registered trademark of Middleby Marshall Inc All rights reserved PS570S Gas Oven P N 39141 Rev C V1 10 00 Mod...

Page 2: ...r If the smell of gas is detected immediately call the emergency phone number of your local Gas Company They will have personnel and provisions available to correct the problem FOR YOUR SAFETY Do not...

Page 3: ...int Cable Installation 9 C Conveyor Installation 9 TABLEOFCONTENTS V FINALASSEMBLY 11 VI ELECTRICAL SUPPLY 11 VII GAS SUPPLY 11 A Gas Utility Rough In Recommendations 12 B Connection 12 C Gas Conversi...

Page 4: ...mm Overall Depth inc rear shrouds 61 3 4 1568mm 61 3 4 1568mm 61 3 4 1568mm 61 3 4 1568mm Overall Length 106 2692mm 106 2692mm 106 2692mm 106 2692mm Conveyor Width 32 813mm 32 813mm 32 813mm 32 813mm...

Page 5: ...inimum clearances are specified in the Description section of this Manual WARNING For gas ovens after any conversions readjustments or service work on the oven Perform a gas leak test Test for correct...

Page 6: ...6 ENGLISH Figure 2 1 Installation Kit Figure 2 2 Base Pad Kit 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 SECTION2 INSTALLATION...

Page 7: ...ow 90 1 1 4 dia 9 4 4 4 4 22450 0028 Adjustable leg 6 152mm 10 1 1 1 1 1 33120 0056 Gas pipe 1 1 4 dia X 54 1372mm L 11 1 1 1 1 1 22450 0253 Restraint cable 60 1524mm L 12 1 1 1 1 1 21392 0005 Eyebolt...

Page 8: ...echanically driven system must not blow at the opening of the baking chamber Poor oven baking performance will result C Other ventilation concerns Special locations conditions or problems may require...

Page 9: ...faces the rear of the oven 4 Stacktheovencavities Ifnecessary refertotheinstructional videotape provided with the Stacking Lift Kit P N 30580 B Restraint Cable Installation Because the oven is equipp...

Page 10: ...at this time 6 Install the drive chain between the conveyor drive sprocket and the motor sprocket To install the chain it will be necessary to lift the drive end of the conveyor slightly 7 Install the...

Page 11: ...correct locations of the crumb trays 2 Install the crumb trays underneath the conveyor as shown in Figure 2 12 First place the inside edge of the tray onto the retainer Then swing the outside edge of...

Page 12: ...utory authority Certain safety code requirements exist for the installation of gas ovens refer to the beginning of this Section for a list of the installation standards In addition because the oven is...

Page 13: ...controller Split belt ovens have one controller for eachconveyorbelt labeled FRONT and BACK Digital Temperature Controller Continuously monitors the oven temperature Settings on the Digital Tempertur...

Page 14: ...made to operate the oven during a power failure 2 Turnthe BLOWER or switch to the ON or I position wait for Press the Up Arrow and Down Arrow Keys as necessary to adjust the set point or Press the Set...

Page 15: ...ss this key together with the Set Point Key to allow the Set Point to be changed Changes can only be made for 60 seconds Up Arrow and Down Arrow Keys Press these keys to adjust the Set Point up or dow...

Page 16: ...may be jammed on an object in the oven or conveyor belt or drive chain tension may be incorrect Controls may be set incor rectly Check that the circuit breaker fused disconnect is turned on Check that...

Page 17: ...he full flow gas safety valve Test the gas line connections for leaks using approved leak test sub stances or thick soap suds 5 Turn on the electric supply circuit breaker s 6 Perform the normal start...

Page 18: ...air fingers as shown in Figure 4 5 AS EACH FINGER IS DISASSEMBLED WRITE THE LOCA TION CODE FOR THE FINGER ON ALL THREE OF ITS PIECES This will help you in correctly reassembling the air fingers CAUTIO...

Page 19: ...Replace the conveyor adjustment screws as shown in Figure 4 7 To allow the conveyor belt to be reinstalled later do not tighten the screws at this time 9 Loosen the set screw on both of the conveyor d...

Page 20: ...t at the seals AVOID OVERGREASING Excessive greasing may harm the bearing 2 Manually turn the blower shaft by pulling on the belt to purge the grease 3 Wipe off any excess grease on the bearings Then...

Page 21: ...ovens 3b 22450 0230 Brushes Drive Motor for all split belt ovens 4 33984 Kit Thermocouple 5 27170 0263 Assembly Pickup Conveyor Drive 6 27392 0002 Fan Cooling 7 27170 0011 Assembly Burner Blower and M...

Page 22: ...ERATURE CONTROLLER THERMO COUPLES PURPLE WHT PURPLE BLU WHT BLU ORN WHT ORN AMPLIFIER BOARD INPUT 0 20 mA INPUT 24 VAC MODULATING V A L V E OUTPUT 0 20 VDC BLK BLK YLW BLK BLK WHT RED 1 A TRANSFORMER...

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