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Page 2: ...ment please take time to fa mil iar ize yourself with this manual and the actual components before beginning Following the procedures described in this manual will ensure proper per for mance and help...
Page 3: ...ntenance services if any all in strict accordance with the procedures outlined in the manual The warranty does not include labor installation replacement parts or repairs delivery of replacement parts...
Page 4: ...n 9 Function Summary 10 Calibration 11 Operating Modes Inline Bypass 13 Special Calibration 14 Operation 20 Pre Field Sys tem Checkout 21 Troubleshooting 22 Appendices 26 Appendix A Fine Tuning Speed...
Page 5: ...958 Console Quick Mount Kit P N 19960 SprayMateTM XRS Console P N 19955 Power Cable P N 14315 C 14 Nylon cable ties 10 P N 12910 5 16 pin Extension Cable P N 19313 Reference Manual P N 19959 Run Hold...
Page 6: ...PN 19958 15 Branch Harness branch section 3 PN 14315C 15 Battery Cable w 10A fuse Section 1 Section 2 Control Signal Pressure Input PN 19955 SprayMate XRS Console not to scale Multifunction Output Rem...
Page 7: ...RED BLK WHT WHT WHT BLK RED WHT RED VES SECTION 1 SECTION 2 M F GND ACCY PWR GND GND P CONTROL SPEED PRESS FLOW TOWER N 3 PIN M P ACCY PWR S B A C B A C B A C B A B B A C B C TOWER 3 PIN W P TOWER 3...
Page 8: ...50 280 Connection 16 pin GT150 280 Power 2 pin Weather Pack Connection 16 pin GT150 280 Sections 2 3 pin Weather Pack Control 3 pin Weather Pack Flow Speed 3 pin Metri Pack Multifunction 3 pin Metri P...
Page 9: ...r viewing angle and tighten the knobs securely This section explains how to connect the Spraymate XRS controller to a 12VDC power connection and wiring information about section shut off valve connect...
Page 10: ...ns Right Side Calibration Positions VOLUME MINUTE Displays total gallons liters of liquid applied per minute DISTANCE Displays Distance traveled in Feet or Meters May be reset NOTE ON COUNTERS VOLUME...
Page 11: ...g changes turn console OFF 7 To save changes and exit Calibration press and hold the CAL button for 1 second CAL icon on screen will turn off and red LED light will turn off NOTE When locked Calibrati...
Page 12: ...ept for Target Rate and Row Width factors Counter 1 can be cleared but Counters 2 3 remain locked Default Unlocked OPTIONAL TEST SPEED is not a CALIBRATION setting It internally simulates a speed sign...
Page 13: ...tions are on the Row Width is used as the active width If one section is shut off the active width is halved SECTION 1 SECTION 2 SECTION 1 SECTION 2 Inline Bypass Valve Polarity Tank Strainer Pump Flo...
Page 14: ...output configuration Special Calibration settings are accessed by selecting the parameter with the main rotary knob and then pressing the CAL button to access Pages Numbers displayed on the screen in...
Page 15: ...Polarity NOT USED Location PAGE 1 SPEED Description This setting is NOT used in this version of the SprayMate XRS Do Not Adjust Default Closed UNITS CONTROL SPEED OUTPUT TYPE PWM or STD Hold Input Po...
Page 16: ...re specified in the UNITS Special Calibration setting Default 300 AUTO SHUTOFF STD ONLY Location PAGE 2 TANK Description Enables Auto Shutoff feature it runs the control valve towards minimum flow eac...
Page 17: ...MUM PRESSURE Location PAGE 3 VOLUME Description When using pressure based control this sets an absolute minimum pressure for the system This parameter must be set along with Proportional Minimum Flow...
Page 18: ...5 X 10 Default 15 0 gpm MULTIFUNCTION OUTPUT Location PAGE 4 DISTANCE Description Selects mode of 12VDC power sent to Multifunction Output connection on branch harness Default setting this function is...
Page 19: ...OFFSET PRESSURE ALARM LOW PRESSURE ALARM HIGH PRESSURE FULL SCALE MANUAL ENABLE 3 WAY VALVE ENABLE AUTO SHUTOFF AGITATION or VALVE POLARITY PWM FREQUENCY MAXIMUM PULSE WIDTH MINIMUM PULSE WIDTH MINIMU...
Page 20: ...rate may also be adjusted while in HOLD Manual Operation Manual mode sets and maintains a steady flow rate GPM not affected by changes in vehicle speed The overall application rate GPA will vary depen...
Page 21: ...sure 3 Power up SprayMate XRS and switch system to HOLD 4 Enter Calibration mode by pressing and holding CAL button 5 Turn rotary knob to TEST SPEED position 6 Enter the fastest speed you ll be drivin...
Page 22: ...been entered Also check cable for breaks or incomplete connection If the flowmeter is new or has not been used for a long period of time the turbine may be sticky Flushing the system out with water s...
Page 23: ...ould result in a very high resistance infinite Troubleshooting cont Checking Individual Components MAGNETIC HALL EFFECT SPEED AND FLOW SENSORS Caution Improper connection or voltage could damage the H...
Page 24: ...lding the Decrease button should cause the BLACK wire to pulse toward 12 volts light will pulse SERVO VALVE The best way to test the servo valve is with a known working console Turn console ON put the...
Page 25: ...for ideal system performance PRESSURE DROPS All hose valves and fittings especially elbows can cause undesirable pressure losses Here are a few points 1 Use hoses as large in diameter as practical 2 A...
Page 26: ...26 Appendices...
Page 27: ...te the distance counting function The console display numbers will increase adding to the distance total as you drive Drive the pre measured course and place the Run Hold switch in HOLD when the marke...
Page 28: ...n amount of water run If the two amounts are within two percent no fine tuning is required If the two amounts are more than three percent different continue with the next step 9 With the console still...
Page 29: ...o provide the console with a valid operating speed is unacceptable This is intended for situations where the application equipment is quickly going from a stopped condition Speed 0 to an operating spe...
Page 30: ...play pre55 4 Press to save changes and exit Calibration Mode 5 Turn off console 6 Enter Special Calibration Mode by holding button and turning on power 7 Turn rotary dial to Volume position 8 Press bu...
Page 31: ...LeRay Ave Eagle Lake MN 56024 Toll Free 800 328 9613 507 257 3600 Fax 507 257 3001 www micro trak com email trakmail micro trak com Printed in U S A Copyright 2019 Micro Trak Systems Inc P N 19959 A...
