MICRO-EPSILON thermoIMAGER TIM 160S Operating Instructions Manual Download Page 76

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Appendix | Industrial Process Interface (Optional)

thermoIMAGER TIM

A 6.1

Examples for a Fail-Safe Monitoring of the TIM with a PLC

Fig. 37 Fail-Safe monitoring states

Fail-Safe monitoring states

[1] Breakdown of PIF power supply
[2] Cable break of fail-safe cable
[3] Interruption of cable TIM-PIF
[4] Malfunction of camera
[5] Breakdown of TIM power supply/ interruption of USB cable
[6] Malfunction of TIM Connect software

Summary of Contents for thermoIMAGER TIM 160S

Page 1: ...ermany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com Your local contact www micro epsilon com contact worldwide Operating Instructions thermoIMAGER TIM TIM 160S...

Page 2: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon com www micro epsilon com Infrared camera...

Page 3: ...ogram Camera in Operation 13 2 5 Electrical Specifications 15 2 6 Measurement Specifications 16 2 7 Microscope Lenses 20 3 Delivery 22 3 1 Unpacking 22 3 2 Storage 22 4 Optical Charts 23 4 1 Notes on...

Page 4: ...ustrial Process Interface Optional 46 6 4 USB Cable Extensions 46 7 Installation and Commissioning 47 8 Instructions for Operation Cleaning 48 9 Software TIM Connect 49 9 1 Properties 49 9 2 Basic Fea...

Page 5: ...tional 74 A 6 1 Examples for a Fail Safe Monitoring of the TIM with a PLC 76 A 7 USB Cable Extensions 78 A 8 A Brief Overview to Serial Communication 80 A 8 1 Introduction 80 A 8 2 Setup of the Interf...

Page 6: ...thermoIMAGER TIM...

Page 7: ...a software button menu 1 2 Warnings Connect the power supply and the display output device according to the safety regulations for electrical equipment Risk of injury Damage to or destruction of the...

Page 8: ...the camera No solvent based cleaning agents may have an effect on the camera neither for the optics nor the housing Damage to or destruction of the camera Avoid abrupt changes of the ambient temperat...

Page 9: ...ergy of objects see 10 The system must only be operated within the limits specified in the technical data see 2 The system must be used in such a way that no persons are endangered or machines and oth...

Page 10: ...based on the emitted infrared energy of objects see 10 The two dimensional detector FPA focal plain array allows a measurement of an area and will be shown as thermographic image using standardized pa...

Page 11: ...0 to 900 C 200 to 1500 C optional 8 14 m 80 Hz Real time thermo graphic images in high speed Detec tion of smallest tem perature differences TIM QVDA HD TIM 640 VGA IR 20 to 900 C 200 to 1500 C option...

Page 12: ...ing on the lens and focus position 46 x 56 x 68 77 mm depending on the lens and focus position TIM 640 VGA microscope optics 46 x 56 x 119 126 mm depending on focus position 46 x 56 x 76 100 mm depend...

Page 13: ...or vibration impact and similar dynamic tests IEC 60068 2 64 2009 04 Environmental testing Part 2 64 Tests Tests Fh Vibration broadband random and guidance 2 4 2 Stress Program Camera in Operation Sho...

Page 14: ...f axes 3 Duration 1 30 h 3 x 0 30 h Vibration broadband noise testing Fh acc IEC60068 2 64 Frequency change 10 2000 Hz Acceleration effective 39 3 m s2 4 01 gRMS Frequency spectrum 10 106 Hz 0 9610 m...

Page 15: ...alarm frame sync fail safe external communication see A 11 Input Standard Process Interface PIF in 0 10 V Emissivity ambient temperature reference temperature uncommit ted value flag control triggered...

Page 16: ...s FOV 12 x 9 FOV f 13 mm or 30 x 23 FOV f 5 mm or 55 x 40 FOV f 3 mm or 80 x 54 FOV f 2 mm System accuracy 2 2 C or 2 Temperature resolution NETD 3 80 mK with 30 FOV 100 mK with 55 and 80 FOV 300 mK w...

Page 17: ...ent 4 0 05 K Temperature resolution NETD 75 mK 5 with 29 53 and 80 0 1 K 5 with 18 40 mK 5 with 29 53 and 80 60 mK 5 with 18 150 mK Tobj 650 C with 29 53 80 175 mK Tobj 650 C with 18 Warm up time 10 m...

Page 18: ...2 Temperature coefficient 4 0 05 K Temperature resolution NETD 75 mK with 33 60 and 90 85 mK with 15 130 mK Tobj 650 C with 33 60 90 150 mK Tobj 650 C with 15 Warm up time 10 min Emissivity 0 100 1 1...

Page 19: ...88 px 20 x 15 13 x 10 7 x 5 4 x 3 FOV 764x480 px 39 x 25 26 x 16 13 x 8 9 x 5 FOV 382x288 px 13 x 10 FOV 764x480 px 26 x 16 F number 1 4 System accuracy 2 For object temperature 1400 C 1 of reading fo...

Page 20: ...ze IFOV 28 m MFOV 85 m 2 Focus adjustment 80 to 100 mm Thermal sensitivity NETD 120 mK Detector UFPA uncooled micro bolometer Outputs digital USB 2 0 Standard process interface PIF 0 10 V input digita...

Page 21: ...mm x 56 mm x 90 mm Weight 370 g inkl Objektiv Emissivity 0 100 1 10 1 Accuracy statement effective from 150 C 2 MFOV on TIM 450 is 2 x 2 pixels on TIM 640 VGA 3 x 3 pixels 3 For more information see 2...

Page 22: ...arded in such a way that no damage can occur Check the delivery for completeness and shipping damage immediately after unpacking If there is damage or parts are missing immediately contact the manufac...

Page 23: ...g by turning the exterior lens ring of camera Fig 2 TIM M 05 TIM M 1 i For the TIM M 1 respectively TIM M 05 camera you must first unscrew the protective tube in order to be able to focus the camera s...

Page 24: ...x 25 lens HFOV Horizontal enlargement of the total measuring at object level VFOV Vertical enlargement of the total measuring at object level IFOV Size at the single pixel at object level DFOV Diagona...

Page 25: ...ality optical systems in some circumstances as many as 10 10 pixels may be required to receive 90 of the energy A high performance camera lens also allows a larger measuring distance with the same num...

Page 26: ...5 40 68 5 57 mrad 0 2 m HFOV m VFOV m DFOV m IFOV mm 0 058 0 040 0 125 0 28 0 110 0 077 0 241 0 56 0 214 0 149 0 384 1 1 0 318 0 221 0 615 1 7 0 527 0 366 1 172 2 8 1 05 0 73 2 34 5 6 2 09 1 45 4 66 1...

Page 27: ...e angle lens 8 53 38 66 2 2 mrad 0 25 m HFOV m VFOV m DFOV m IFOV mm 0 103 0 073 0 127 0 2 0 20 0 14 0 25 0 4 0 30 0 21 0 37 0 7 0 50 0 35 0 61 1 1 1 0 0 70 1 22 2 2 2 0 1 4 2 4 4 4 4 0 2 8 4 8 8 8 5...

Page 28: ...59 0 42 0 72 0 8 1 17 0 83 1 43 1 6 2 32 1 66 2 85 3 2 4 63 3 31 5 69 6 5 6 94 4 96 8 52 9 7 11 6 8 3 14 2 16 2 34 6 24 7 42 6 48 6 115 4 82 4 141 8 161 9 90 Super wide angle lens 7 7 90 64 111 2 21...

Page 29: ...TIM 640 VGA 640 x 480 px Focal length mm Angle Minimum measurment distance Distance to measurement object m 0 08 0 09 0 1 F44 Mikroscope optics 44 2 12 9 15 0 36 mrad 0 08 m HFOV m VFOV m DFOV m IFOV...

Page 30: ...2 0 11 0 09 0 14 0 3 0 23 0 17 0 29 0 6 0 46 0 35 0 57 1 2 0 92 0 69 1 15 2 4 1 38 1 04 1 72 3 6 2 3 1 7 2 9 6 0 6 9 5 2 8 6 18 0 22 9 17 3 28 7 60 0 f 50 mm Telephoto lens 50 7 5 8 0 30 mrad 1 5 m H...

Page 31: ...14 0 09 0 16 0 2 0 23 0 14 0 27 0 3 0 46 0 29 0 54 0 6 0 92 0 58 1 08 1 2 1 83 1 15 2 17 2 4 2 75 1 73 3 25 3 6 4 6 2 9 5 4 6 0 13 8 8 6 16 2 18 0 45 8 28 8 54 1 60 0 f 50 mm Telephoto lens 50 13 8 1...

Page 32: ...equipped with two metric M4 thread holes on the bottom side 6 mm depth and can be installed either directly via these threads or with help of the tripod mount also on bottom side i The tightening torq...

Page 33: ...Page 33 Mechanical Installation thermoIMAGER TIM 5 1 Dimensional Drawings Fig 4 Dimensional drawing TIM 160S dimensions in mm not to scale...

Page 34: ...Page 34 Mechanical Installation thermoIMAGER TIM Fig 5 Dimensional drawing TIM QVGA TIM QVGA HD TIM QVGA G7 dimensions in mm not to scale...

Page 35: ...Page 35 Mechanical Installation thermoIMAGER TIM Fig 6 Dimensional drawing TIM 640 VGA TIM VGA G7 optics 29 33 53 60 dimensions in mm not to scale...

Page 36: ...Page 36 Mechanical Installation thermoIMAGER TIM Fig 7 Dimensional drawing TIM 640 VGA TIM VGA G7 optics 13 15 dimensions in mm not to scale...

Page 37: ...Page 37 Mechanical Installation thermoIMAGER TIM Fig 8 Dimensional drawing TIM 640 VGA TIM VGA G7 optics 80 90 dimensions in mm not to scale...

Page 38: ...Page 38 Mechanical Installation thermoIMAGER TIM Fig 9 Dimensional drawing TIM 640 VGA microscope optics 10 12 dimensions in mm not to scale...

Page 39: ...Page 39 Mechanical Installation thermoIMAGER TIM Fig 10 Dimensional drawing TIM M 1 TIM M 05 dimensions in mm not to scale...

Page 40: ...ng the Lens The thermoIMAGER TIM camera is offered with several different lenses 1 lenses depending on the camera variant To change a lens rotate it as shown below For the TIM M 1 and TIM M 05 first r...

Page 41: ...lens To do this unscrew the protective tube of the camera see Fig 2 There are three small holes on the lens Take the three screws that are included and attach them to the three holes The focus of the...

Page 42: ...Page 42 Mechanical Installation thermoIMAGER TIM Fig 15 Focusing screws for focus ring...

Page 43: ...the back side of the thermoIMAGER TIM you will find two connector plugs Please connect the supplied USB cable with the left plug The right connector plug is only used for the process interface Fig 16...

Page 44: ...mera directly to external hardware 1 with out using the supplied PIF cable you should activate the field Support proprietary PIF cable in the menu Tools Configuration Device PIF in the TIM Connect sof...

Page 45: ...ly the PIF will not work Fig 19 Prozess interface Connect the PIF cable to the camera before switching on the power The process interface can be activated choosing the following options Analog Input A...

Page 46: ...process interface with 500 VACRMS isolation voltage between TIM and process is available connection box with IP 65 5 m 10 m or 20 m standard or high temp cable for camera connection terminal for proce...

Page 47: ...stallation is finished The installation wizard places a launch icon on the desktop and in the start menu Start Programs TIM Connect 3 To connect the camera to the PC plug the USB cable to the camera f...

Page 48: ...ge 7 Adjust the focus of the image by turning the exterior lens ring at the camera 8 Instructions for Operation Cleaning Lens cleaning Blow off loose particles using clean compressed air The lens surf...

Page 49: ...Page 49 Software TIM Connect thermoIMAGER TIM 9 Software TIM Connect 9 1 Properties Fig 22 Example window...

Page 50: ...the defined measure areas like Cold Spots Hot Spots temperature at cursor internal temperature and chip temperature Alarm settings Bar showing the defined temperature thresholds for low alarm value bl...

Page 51: ...specific display Various language option including a translation tool Temperature display in C or F Different layout options for an individual setup arrangement of windows toolbar Range of individual...

Page 52: ...trasts Automatic process control Individual setup of alarm levels depending on the process Definition of visual or acoustic alarms and analog data output Analog and digital signal input process parame...

Page 53: ...0 He blackened the peak of a sensitive mercury thermometer This thermometer a glass prism that led sun rays onto a table made his measuring arrangement With this he tested the heating of different col...

Page 54: ...the user to measure objects contactless Consequently these products help to measure the temperature of inaccessible or moving objects without difficulties Infrared thermometers basically consist of t...

Page 55: ...tact temperature measurement are clear it supports temperature measurements of moving or overheated objects and of objects in hazardous surroundings very fast response and exposure times measurement w...

Page 56: ...Examples Monitoring of electronic cabinets Electronic development Process control extrud ing plastic parts Development of elec tronic components Monitoring of cables Development of me chanical parts...

Page 57: ...ivity of 0 1 If the emissivity chosen is too high the infrared thermometer may display a temperature value which is much lower than the real temperature assuming the measuring object is warmer than it...

Page 58: ...C you may place a special plastic sticker Part number TM ED LS emissivity dots onto the measuring object which covers it completely Fig 29 Plastic sticker at metal surface Now set the emissivity to 0...

Page 59: ...ty In the case that none of the methods mentioned above help to determine the emissivity you may use the emissivity tables see A 4 see A 5 These are only average values The actual emissivity of a mate...

Page 60: ...e device is returned to MICRO EPSILON with shipping costs prepaid Any damage that is caused by improper handling the use of force or by repairs or modifications by third parties is not covered by the...

Page 61: ...d the affected parts or the entire measuring system back to MICRO EPSILON USA 8120 Brownleigh Dr Raleigh NC 27617 USA Tel 1 919 787 9707 Fax 1 919 787 9706 me usa micro epsilon com www micro epsilon c...

Page 62: ...ional Accessories TM MB TIM Mounting base adjustable in two axes TM PH TIM Protective housing stainless steel inclusive mounting base TM CJAxxxx Further information on request see 13 Dimensional drawi...

Page 63: ...tion of TIM systems TM USB SGB TIM USB server for cable extension via Ethernet TM OPH24F TIM Outdoor protective housing for TIM suit able for optics up to 90 FOV with foils window TM OPH24GE TIM Outd...

Page 64: ...ver can also be used for outdoor applications by using the outdoor protective housing The outdoor protective housing can be used for any TIM camera lenses up to 90 FOV In addition the industrial PIF c...

Page 65: ...ns Cooling Jacket Advanced thermoIMAGER TIM A 2 Dimensions Cooling Jacket Advanced The CoolingJacket Advanced is available as a standard version and as an extended version A 2 1 Standard Version Dimen...

Page 66: ...e Extended Version is provided for applications of the TIM series with the TIM Netbox and industrial PIF or the USB Server Gigabit and industrial PIF Both TIM Netbox and industrial PIF or USB Server G...

Page 67: ...e for standard IR camera applications order no TM CJAAPLS TIM see Fig 34 and the other for line scanning applications order no TM CJAAPLL see Fig 33 Fig 33 TM CJAAPLL Fig 34 TM CJAAPLS TIM Those two v...

Page 68: ...R TIM A 3 Factory Settings The devices have following presettings at time of delivery Temperature range 20 100 C Emissivity 1 000 Process interface PIF inactive Interprocess Communication IPC inactive...

Page 69: ...idized 0 4 0 4 0 2 0 4 0 2 0 4 Brass Polished 0 35 0 01 0 05 0 01 0 05 0 01 0 05 Roughened 0 65 0 4 0 3 0 3 Oxidized 0 6 0 6 0 5 0 5 Copper Polished 0 05 0 03 0 03 0 03 Roughened 0 05 0 2 0 05 0 2 0 0...

Page 70: ...0 3 0 25 0 2 Oxidized 0 9 0 7 0 9 0 65 0 95 0 6 0 95 Lead Polished 0 35 0 05 0 2 0 05 0 2 0 05 0 1 Roughened 0 65 0 6 0 4 0 4 Oxidized 0 3 0 7 0 2 0 7 0 2 0 6 Magnesium 0 3 0 8 0 05 0 3 0 03 0 15 0 02...

Page 71: ...0 35 0 2 0 9 0 15 0 8 0 1 0 8 Heavy plate 0 5 0 7 0 4 0 6 Cold rolled 0 8 0 9 0 8 0 9 0 8 0 9 0 7 0 9 Oxidized 0 8 0 9 0 9 0 9 0 7 0 9 0 7 0 9 Tin Non oxidized 0 25 0 1 0 3 0 05 0 05 Titanium Polishe...

Page 72: ...Basalt 0 7 0 7 Carbon Non oxidized 0 8 0 9 0 8 0 9 0 8 0 9 Graphite 0 8 0 9 0 7 0 9 0 7 0 9 Carborundum 0 4 0 8 0 95 0 8 0 95 0 95 Cement 0 65 0 9 0 9 0 95 Ceramic 0 65 0 9 0 9 0 95 Glass Plate 0 2 0...

Page 73: ...ustrial Process Interface Optional thermoIMAGER TIM Material Typical Emissivity Spectral response 1 0 m 2 3 m 5 1 m 8 14 m Sand 0 9 0 95 Snow 0 9 Soil 0 9 0 98 Textiles 0 95 0 95 Water 0 93 Wood Natur...

Page 74: ...CRMS isolation voltage between TIM and process is available connection box with IP65 5 m 10 m or 20 m standard or high temp cable for camera connection terminal for process integration Fig 35 Connecti...

Page 75: ...as to be powered with min 5 V 1 5 working resistance 0 021 24 V Example RLoad 500 ohm Umin 1 5 500 0 021 12 V RLoad 100 ohm Umin 1 5 100 0 021 3 6 V min 5 V 2 The AI is designed for max 24 V the volta...

Page 76: ...oring of the TIM with a PLC Fig 37 Fail Safe monitoring states Fail Safe monitoring states 1 Breakdown of PIF power supply 2 Cable break of fail safe cable 3 Interruption of cable TIM PIF 4 Malfunctio...

Page 77: ...toring status Fail Safe monitoring status 1 Breakdown of PIF power supply 2 Cable break of fail safe cable 3 Short circuit of fail safe cable 4 Interruption of cable TIM PIF 5 Malfunction of camera 6...

Page 78: ...imum USB cable length is 20 m For greater distances between TIM and computer or for standalone solutions you should use the optional TIM NetBox or the USB Server Industry Isochron Fig 39 Ethernet dire...

Page 79: ...Page 79 Appendix USB Cable Extensions thermoIMAGER TIM Fig 41 Stand Alone operation with TIM Netbox Fig 42 USB Server Gigabit...

Page 80: ...n the Options dialog and enter the tab Extend ed Communication Choose the mode Comport and select the port you want to use Also select the baud rate that matches the baud rate of the other communicati...

Page 81: ...dled by the PI Connect software Imager exe only A dynamic link library ImagerIPC2 dll provides the interprocess communication IPC for other attached pro cesses The DLL can be dynamically linked into t...

Page 82: ...tp msdn microsoft com en us goglobal bb688096 aspx If needed the localization process can be very detailed Also the resizing of buttons or other visible resources and the support of right to left lang...

Page 83: ...analog output can be used as a digital output too The current value for no alarm and alarm on is set within the software A 11 2 Digital Input Fig 43 Digital input The digital input can be activated wi...

Page 84: ...Page 84 Appendix Process Interface thermoIMAGER TIM A 11 3 Analog Input Usable Voltage Range 0 10 V Fig 45 Analog input...

Page 85: ...11 4 Relay Output at Industrial PIF Part No TM PIFCxx TIM The analog output must be set to Alarm The range for A01 A03 can be set in the software No Alarm 0 4 mA Alarm 10 20 mA REL1 3 DO1 DO3 Umax 30...

Page 86: ...gbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com Your local contact www micro epsilon com contact worldwide X9751206 E092100...

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