MHG Heating SolarMat FL/K 420 Installation And Operating Manual Download Page 1

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MHG Heating Ltd ©

MHG Heating Ltd. Unit 4 Epsom Downs Metro Centre, Waterfield Tadworth Surrey KT20 5LR

P: 08456 448802 F: 08456 448803 E:[email protected] W:

www.mhgheating.co.uk

01/01/10

Installation and Operating Manual for the

SolarMat FL/K 420 Thermal Solar Panels.

Summary of Contents for SolarMat FL/K 420

Page 1: ...it 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 1 Installation and Operating Manual for the Sola...

Page 2: ...tch Roof Mounting options with 4 collectors 12 5 Pitch Roof Mounting options with 5 collectors 16 6 Pitch Roof Mounting options with 6 collectors 18 7 Collector mounting on pitch roof general remarks...

Page 3: ...5m2 Effective absorber area 2 0m2 Heat carrier capacity 1 13 litre Aabsorber eta plus Al Absorptance 95 Optical efficiency 80 1 relating to aperture area Emission ratio 5 Loss factors k1 3 65W m2K k2...

Page 4: ...co uk 01 01 10 4 2 Collector mounting options schematic drawing Important For options 1 and 2 do not affix the roof hooks centrically between the collectors Otherwise the quickies will not snap in Al...

Page 5: ...s Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 5 Option 2 Lengthwise one upon the other external dimensions co...

Page 6: ...s Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 6 Option 3 Edgewise one upon the other external dimensions coll...

Page 7: ...wns Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 7 Option 4 Lengthwise side by side external dimensions collec...

Page 8: ...mhgheating co uk 01 01 10 8 3 Mounting options with 3 collectors Important For options 1 and 2 do not affix the roof hooks centrically between the collectors Otherwise the quickies will not snap in Al...

Page 9: ...s Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 9 Option 2 Lengthwise one upon the other external dimensions co...

Page 10: ...s Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 10 Option 3 Edgewise one upon the other external dimensions col...

Page 11: ...wns Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 11 Option 4 Lengthwise side by side external dimensions colle...

Page 12: ...hgheating co uk 01 01 10 12 4 Mounting options with 4 collectors Important For options 1 and 2 do not affix the roof hooks centrically between the collectors Otherwise the quickies will not snap in Al...

Page 13: ...Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 13 Option 2 Lengthwise one upon the other external dimensions co...

Page 14: ...Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 14 Option 3 Edgewise one upon the other external dimensions coll...

Page 15: ...wns Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 15 Option 4 Lengthwise side by side external dimensions colle...

Page 16: ...aterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 16 5 Mounting options with 5 collectors Option 1 Edgewise side by side external...

Page 17: ...rth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 17 Option 2 Lengthwise one upon the other external dimensions collector area 9 35 x 1 16m A 1...

Page 18: ...adworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 18 6 Mounting options with 6 collectors Option 3a Lengthwise 2 columns external dimensions...

Page 19: ...heating co uk W www mhgheating co uk 01 01 10 19 Option 3b Edgewise 1 row external dimensions collector area 6 96 x 1 87 m A 1 20 1 75m B 0 9 1 15m Important For options 3b and 4 do not affix the roof...

Page 20: ...ntre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 20 Option 4 Edgewise 2 rows external dimensions collector area 3 48 x 3 9...

Page 21: ...ro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 21 Option 5 Edgewise 2 columns external dimensions collector area 2...

Page 22: ...o Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 22 Option 6a Lengthwise 2 rows external dimensions collector area 5 6...

Page 23: ...hgheating co uk W www mhgheating co uk 01 01 10 23 Option 6b Lengthwise 1 row external dimensions collector area 11 22 x 1 16 m A 1 20 1 75m B 0 8 1 05m Important For option 6b do not affix the roof h...

Page 24: ...d can be obtained in specialized trades for construction materials Also spare tiles should be ready in case some tiles break during installation Depending on the roof construction It might be necessar...

Page 25: ...fety instructions and the security advice of the Accident Prevention and Insurance Association as well as the cooperative building association When working on the roof always wear fall protection The...

Page 26: ...lation of roof hooks The installation of the roof hooks is done in the same way for all types According to the dimensioned sketch refer to mounting options remove one tile per roof hook at the accordi...

Page 27: ...and affix them with a wood screws and washers 5 Up to three screws can be used for one roof hook Please see that the roof hook 7 does not seat on the tiles Otherwise they could be damaged at high wind...

Page 28: ...of hook is fastened at the lath putting an additional plate not included in delivery under the hook gain cut out the hook lead through On roofs with corrugated plates put the roof hook on the crest an...

Page 29: ...MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 29 8 Collector mounting with...

Page 30: ...0 on the roof hooks Attention in the range of the roof hooks the quickies 4 for the fastening of the collectors cannot snap in the bar Therefore do not install the roof hooks right in the centre betwe...

Page 31: ...co uk 01 01 10 31 The bars are aligned in parallel if measure C D e g measured with a string When aligned correctly the bars can be screwed tightly Mounting of the quickies 4 Please consider the measu...

Page 32: ...he collectors onto the roof with a strong rope Therefore attach the rope at the upper quickies and pull the collectors onto the roof over a ladder Never attach the rope at the collector connection Dan...

Page 33: ...e Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 33 Loosen the upper quickies again Slide one of these quickies from above an...

Page 34: ...d MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 34 9 Collector mounting with...

Page 35: ...the roof hooks the quickies for the fastening of the collectors cannot snap in the bar Therefore do not install the roof hooks right in the centre between two collectors Insert the T headed screw int...

Page 36: ...break out the two draining slots on each of the two lower left and right corners of the collector frame Use a slotted screwdriver for this and put it on bottom edge of the draining slots to break slot...

Page 37: ...e upper quickies only if they are screwed together very tightly Otherwise the quickies could turn to the side and the collector could fall down Better fasten the rope around the whole collector It can...

Page 38: ...on the C profile bar Loosen the quickies at the sides of the collector connections and turn them 180 Let the quickies at the opposite side snap into the C bar and fasten loosened quickies again tightl...

Page 39: ...ing Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 39 10 Flat Roof Installation Explosion...

Page 40: ...er sleeve 4 Ground fastening kit expansion 0 1 4 1 2x U piece 60 x 60 x 5 mm aluminium 4 2 4x 8 x 60 wood screw 4 3 4x 8 4 mm washer 4 4 4x 10 S wall plug 5 1x protective cap 50 x 30 mm 4 6 1x M10 x 8...

Page 41: ...ector array connections This must be provided on site In the case of a flat roof installation it is also necessary to plan a means of transporting the collectors onto the roof When connected hydraulic...

Page 42: ...ng premixed antifreeze mixtures alternatively the water and antifreeze must be mixed outside the solar energy system Caution As the collector can reach temperatures of over 200 C an antifreeze which i...

Page 43: ...re are only two U pieces and a supporting tube between two collectors and these support both the collectors At vertical collector installation A 1095 mm B 1165 mm C 1140 mm At horizontal collector ins...

Page 44: ...the U pieces 3 1 4 1 with washers 3 3 4 3 and wood screws 3 2 4 2 If U rails are being used also fasten these with washers 3 3 4 3 and wood screws 3 2 4 2 4 Attach the supporting tube 2 to the rear U...

Page 45: ...aid 5 4 Using the installation aid the square nut can easily be positioned for further installation of the T pieces when the collector 1 has been erected 2 Preassemble four T pieces 5 1 6 1 for each...

Page 46: ...you observe the spacing G of 40 mm from the bottom edge of the collector for the lower T pieces Screw the T pieces tightly To avoid damage to the collector the spacing G of 40 mm must be observed 4 De...

Page 47: ...01 10 47 5 Punch the two drainage holes at each bottom corner of the collector according to how it is mounted with the aid of a slotted screwdriver To do so punch at the bottom edge To ensure that wat...

Page 48: ...4 9 ready for fastening the collector If you lay the collector on the surface for a short time it may be necessary to use an underlay to avoid damage to the frame The help of a second person is requir...

Page 49: ...and an M10 hexagonal nut 3 8 Preassemble the second T piece 6 1 to the second Upiece 4 1 using an M10 x 100 mm hexagonal bolt 4 7 a small spacer sleeve 6 3 and a large spacer sleeve 4 10 The M10 hexag...

Page 50: ...Preassemble the second T piece to the second U piece using an M10 x 100 mm hexagonal bolt 4 7 a small spacer sleeve 6 3 and a large spacer sleeve 4 10 4 Tilt the collector towards the supporting tubes...

Page 51: ...lternatives are possible either under the roof standard or on the roof The collectors are connected with each other by means of the short stainless steel corrugated pipes 300mm 11 Here please see that...

Page 52: ...recommended For the installation of the vent under the roof first lead the flexible stainless steel corrugated pipe 900mm through the venting tile When connecting the stainless steel corrugated pipes...

Page 53: ...the further piping is realized with a solder nipple for Cu pipe or a reducing nipple for flex pipe For the mounting of the vent on the roof first the T piece with pre installed vent must be fastened...

Page 54: ...456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 54 Then connect the long stainless steel corrugated pipe 12 900mm with the T piece The stainless steel corrugated pipe is then led th...

Page 55: ...e Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 55 At the transition to copper pipe the solder nipple is used in case of fle...

Page 56: ...line at position F Therefore remove the rubber stopper from the immersion sleeve and lead the cable carefully through the stopper Then insert sensor into the immersion sleeve completely as far as it w...

Page 57: ...urrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 57 Install the calorifier sensor in to a suitable pocket in the calorifier Wire all sensors to the...

Page 58: ...MHG Heating Ltd MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR P 08456 448802 F 08456 448803 E info mhgheating co uk W www mhgheating co uk 01 01 10 58 Notes...

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