MHG Heating Gassero Alubox 1100 Installation And Operating Manual Download Page 10

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MHG Heating Ltd Unit 4 Epsom Dow ns Metro Centre, Waterfield, Tadw orth, Surrey KT20 5LR

Telephone 01737 358000 Fax 08456 448803 Email

[email protected]

Web w w w .mhgheating.co.uk

010717

4.3 Dimensions Alubox 1000

Label

Connections

System Flow

– DN100

System Return

– DN100

Gas Supply

– DN65

Flue Outlet

– Ø250mm

Con

Condensate Discharge

– Ø25mm

WxDxH

890x1970x1590

Summary of Contents for Gassero Alubox 1100

Page 1: ...nit 4 Epsom Dow ns Metro Centre Waterfield Tadw orth Surrey KT20 5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717 Installation and Operating Ma...

Page 2: ...on 2 14 6 2 Hydraulic Design Single Unit Option 3 15 6 3 Hydraulic Design Single Unit Option 4 16 6 4 Hydraulic Design Single Unit Option 5 17 6 5 Hydraulic Design Cascade System Option 6 18 6 6 Hydra...

Page 3: ...d and 3rd family gases Part 2 Specification for installation and maintenance of ventilation for gas appliances BS 5449 1990 Specification for forced circulation hot water central heating systems for d...

Page 4: ...ee if the commissioning of the object of delivery has been carried out by MHG staff or the authorised supplier If the customer has followed MHG s instructions relating to the treatment and maintenance...

Page 5: ...Ltd 5 MHG Heating Ltd Unit 4 Epsom Dow ns Metro Centre Waterfield Tadw orth Surrey KT20 5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717 3 0 Te...

Page 6: ...G Heating Ltd 6 MHG Heating Ltd Unit 4 Epsom Dow ns Metro Centre Waterfield Tadw orth Surrey KT20 5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010...

Page 7: ...ne 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717 4 0 Dimensions Alubox 50 150 Label Connections F System Flow 1 R System Return 1 G Gas Supply 1 FO Flue O...

Page 8: ...h Surrey KT20 5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717 4 1 Dimensions Alubox 208 290 Label Connections F System Flow 2 R System Return...

Page 9: ...LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717 4 2 Dimensions Alubox 540 700 Label Connections F System Flow DN80 R System Return DN80 G Gas S...

Page 10: ...rrey KT20 5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717 4 3 Dimensions Alubox 1000 Label Connections F System Flow DN100 R System Return DN1...

Page 11: ...Heating Ltd Unit 4 Epsom Dow ns Metro Centre Waterfield Tadw orth Surrey KT20 5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717 4 4 Installation...

Page 12: ...Earth Max switching 0 5Amp Q3 Can be used as a Multifunctional Output Additional wiring to be added at commissioning if required Additional outputs can be configured if required Low Voltage Wiring Ter...

Page 13: ...al Yellow Green Earth 230Volts 50Hz External Boiler Pump Output Q1 Boiler Circulation Pump Max 0 5Amp 230Volts 50Hz Heating Circuit Pump Output Q2 Central Heating Pump Max 0 5Amp 230Volts 50Hz Low Vol...

Page 14: ...utput Q1 Boiler Circulation Pump Max 0 5Amp 230Volts 50Hz Heating Circuit Pump Output Q2 Central Heating Pump Max 0 5Amp 230Volts 50Hz DHW Pump Output Q3DHW Storage Pump Max 0 5Amp 230Volts 50Hz Low V...

Page 15: ...z 3 Way Valve Close Output Additional internal wiring required at Commissioning 230volts 50Hz Heating Circuit Pump Output Q2 Central Heating Pump Max 0 5Amp 230Volts 50Hz DHW Pump Output Q3DHW Storage...

Page 16: ...Output Terminal Description Label Type Cascade Communication Output Cascade Module Screened Cable must be used Coms Outside Air Sensor Input Outside temperature Sensor QAC34 sensor provided Room Therm...

Page 17: ...tion Output Cascade Module Screened Cable must be used Coms Outside Air Sensor Input Outside temperature Sensor QAC34 sensor provided Room Thermostat HC1 Input Room thermostat Volt free Enable 24 Volt...

Page 18: ...MS System Option 6 High Voltage Input Output Terminal Description Label Type Mains power Input Brown Live Blue Neutral Yellow Green Earth 230Volts 50Hz External Boiler Pump Output Q1 Boiler Circulatio...

Page 19: ...rown Live Blue Neutral Yellow Green Earth 230Volts 50Hz External Boiler Pump Output Q1 Boiler Circulation Pump max 0 5Amp 230Volts 50Hz Low Voltage Input Output Terminal Description Label Type Room Th...

Page 20: ...5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717 7 0 Fluing Options Flue Type Description B23 Open Flued Installation with products of combusti...

Page 21: ...Vertically from a terminal on the same w all 1500 2500 2500 L Horizontally from a terminal on the same w all 300 7 232 x kW 93 708 9 5156 x kW 833 91 M Above an opening into the building 300 7 232 x...

Page 22: ...ed method of filling must comprise of the following components in the arrangement shown Control Valve Strainer Verifiable Backflow Device with Reduced Pressure Zone RPZ Valve Incorporating a Type BA A...

Page 23: ...to the new boiler Following cleaning and flushing the system MUST be dosed with a good quality water treatment to prevent corrosion and the formation of scale FAILURE TO OBSERVE THESE REQUIREMENTS WI...

Page 24: ...ept Setting Select 6 Navigation and Setting Rotary 7 Escape Button 8 Reset Button 9 Service Connector for BSB data BUS 10 Hot Water Mode Select Symbol Description Automatic Mode Continuous Operation D...

Page 25: ...Month 01 01 31 12 dd mm 3 Year 2004 2099 yyyy Operator Section 20 Language English Deutsch Franz sisch Italienisch Niederl ndisch Spanisch Portugiesisch D nisch Schwedisch Finnisch English 22 Info Tem...

Page 26: ...st Phase Off 00 00 24 00 22 00 hh mm 563 2 nd Phase On 00 00 24 00 24 00 hh mm 564 2 nd Phase Off 00 00 24 00 24 00 hh mm 565 3 rd Phase On 00 00 24 00 24 00 hh mm 566 3 rd Phase Off 00 00 24 00 24 0...

Page 27: ...Heat request 0 600 0 S 750 Room Influence 1 100 760 Room temp limitation 0 5 4 1 C 761 Heating limit room controller 0 100 770 Boost heating 0 20 5 C 780 Quick setback Off Down to Reduced Setpoint Do...

Page 28: ...5 35 0 C 1020 Heating Curve Slope 0 10 4 00 1 50 3 20 1021 Heating Curve Displacement 4 5 4 5 0 0 C 1026 Heating Curve Adaption Off On Off 1030 Summer Winter heating limit 8 30 18 C 1032 24 Hour heati...

Page 29: ...ed ctrl No Yes No 1198 Operating level changeover Frost protection Reduced Comfort Reduced 1200 Optgmode changeover None Protection Reduced Comfort Automatic Protection Heating Circuit 3 1300 Operatin...

Page 30: ...erating level According characteristic curve Temp differential nominal According characteristic curve 1481 Starting speed 0 100 100 1482 Pump speed min P1485 P1483 50 1483 Pump speed max P1482 P1486 1...

Page 31: ...s 1945 Excess heat draw Off On On 1948 With Buffer No Yes Yes 1980 With prim Contr system pump No Yes Yes Swimming pool 2055 Setpoint solar heating 8 80 26 C 2056 Setpoint source heating 8 80 22 C 206...

Page 32: ...tion lock Heating mode only Heating and DHW mode Heating mode only 2310 Limit thermostat function Off On On 2316 Temp differential max 0 80 C 2317 Temp differential nominal 0 80 16 C 2320 Pump modulat...

Page 33: ...ess superv sh down Start preventilation Lockout position Lockout position 2490 Dyn press superv sh down Start preventilation Lockout position Lockout position 2491 Dynsuperv press diff min 0 5 0 Bar 2...

Page 34: ...ensor With B4 With B42 B41 With B42 B41With B42 B41 DHW Storage Tank 5010 DHW charging Once day Several times day Several times day 5011 DHW forward shift charge 00 30 04 00 H 5012 DHW forced charging...

Page 35: ...s intermcirc temp delay 0 255 30 S Instantaneous Water Heater 5420 Flow setpoint boost 0 30 16 C 5429 Switching Off 0 20 5 C 5441 Flow Measurement None With input H4 None 5444 Threshold flow detection...

Page 36: ...p with DHW On Off On 5840 Solar controlling element Charging pump Diverting valve Charging Pump 5841 External solar charger Jointly DHW storage tank Buffer storage tank Jointly 5870 Combi storage tank...

Page 37: ...5931 Sensor input BX2 See Para 5930 None 5932 Sensor input BX3 See Para 5930 None 5950 Function of Input H1 None Optg mode change HCs DHW Optgmode changeover DHW Optgmode changeover HCs Opt mode chang...

Page 38: ...request 10V None 5961 Contact type H3 Normal closed Normal open Normal open 5963 Voltage value 1 H3 0 10 0 Volts 5964 Function value 1 H3 1000 5000 0 5965 Voltage value 2 H3 0 10 0 Volts 5966 Functio...

Page 39: ...Start prevention Boiler flow switch Boiler pressure switch Consumer request VK1 10V Consumer request VK2 10V Pressure measurement 10V Output request 10V Room Thermostat HC1 5978 Contact type H5 Norma...

Page 40: ...art prevention Boiler flow switch Boiler pressure switch Consumer request VK1 10V Consumer request VK2 10V Pressure measurement 10V Output request 10V Boiler flow switch 6012 Contact type H7 Normal cl...

Page 41: ...peed Q27 Status output K35 Status information K36 Fan shutdown K38 dT controller 1 K21 dT controller 2 K22 None 6031 Relay output QX22 module 1 See Para 6030 None 6032 Relay output QX23 module 1 See P...

Page 42: ...le 1 Normal closed Normal open Normal open 6049 Voltage value 1 H2 module 1 0 10 0 Volts 6050 Function value 1 H2 module 1 1000 5000 0 6051 Voltage value 2 H2 module 1 0 10 0 Volts 6052 Function value...

Page 43: ...2 module 3 Normal closed Normal open Normal open 6065 Voltage value 1 H2 module 3 0 10 0 Volts 6066 Function value 1 H2 module 3 1000 5000 0 6067 Voltage value 2 H2 module 3 0 10 0 Volts 6068 Function...

Page 44: ...Software version 0 99 03 5 LPB System 6600 Device address 0 16 1 6601 Segment address 0 14 0 6604 Bus power supply function Off Automatic Automatic 6605 Bus power supply state Off On On 6610 Display...

Page 45: ...rror code 5 0 65535 No error 6845 Internal diagnostic code 5 0 255 6846 Burner control phase 5 6850 History 6 0 65535 6853 Error code 6 0 65535 No error 6855 Internal diagnostic code 6 0 255 6856 Burn...

Page 46: ...535 6973 Error code 18 0 65535 No error 6975 Internal diagnostic code 18 0 255 6976 Burner control phase 18 6980 History 19 0 65535 6983 Error code 19 0 65535 No error 6985 Internal diagnostic code 19...

Page 47: ...t Test 7700 Relay test No test Everything off Relay output QX1 Relay output QX2 Relay output QX3 Relay output QX4 Relay output QX21 module 1 Relay output QX 22 module 1 Relay output QX23 module 1 Rela...

Page 48: ...1 State heating circuit 2 SLT cut out Fault Man 8002 State heating circuit 3 SLT cut out Fault Man 8003 State DHW SLT cut out Fault Man 8005 State boiler SLT cut out Fault Man 8007 State solar SLT cut...

Page 49: ...nt 0 140 C 8316 Flue gas temp 0 350 C 8318 Flue gas temp max 0 350 C 8321 Primary exchanger temp 0 140 0 C 8323 Fan speed 0 10000 U min 8324 Set point fan 0 10000 U min 8325 Current fan control 0 100...

Page 50: ...50 0 C 8730 Heating circuit pump 1 Off On Off 8731 Heat circ Mix valve 1 open Off On Off 8732 Heat circ Mix valve 1 close Off On Off 8735 Speed heating circuit pump 1 0 100 0 8740 Room temp 1 0 0 50 0...

Page 51: ...140 0 C 8962 Common output setpoint 0 100 0 8980 Buffer temp 1 0 0 140 0 C 8981 Buffer setpoint 0 140 0 C 8982 Buffer temp 2 0 0 140 0 C 8983 Buffer temp 3 0 140 0 C 9005 Water pressure H1 0 0 10 0 Ba...

Page 52: ...5 S 9544 Post purge time 2 0 2 51 0 2 S 9545 Post purge in lockout pos Off On Off 9551 Required speed stop max 0 2000 300 Min 1 9610 Capacity Up to 70kW Up to 120kW Above 120kW Up to 70kW 9611 LP conf...

Page 53: ...10717 10 2 Weather Compensation Slope The correct positioning of the outside temperature sensor is fundamental for the correct operation of the climate control function of the boilers The sensor must...

Page 54: ...Storage tank temperature 1 top sensor error 71 Storage tank temperature 2 bottom sensor error 72 Storage tank temperature 3 center sensor error 78 Water pressure sensor error 81 LPB short circuit or...

Page 55: ...exceeded 196 Maximum duration of the refill per week exceeded 209 Fault heating circuit 214 Monitoring of motor 215 Fault fan air diverting valve 216 Fault boiler 217 Sensor error 218 Pressure superv...

Page 56: ...low temperature heating circuit 3 372 209 Temperature limiter heating circuit 3 373 103 Extension module 3 374 169 Sitherm Pro calculation 375 169 BV stepper motor 376 169 Drift test limit value 377 1...

Page 57: ...on butting is to be pressed and held for at least 3 seconds Control functio stop will appear on the display 3 Press the INFORMATION button once the screen will now display the modulation rate of the b...

Page 58: ...lue immediately after the boiler outlet The combustion setting required for all Alubox appliances are as detailed in the following tables Model 50 70 90 115 125 150 Min Max Min Max Min Max Min Max Min...

Page 59: ...heat exchanger Gently put to one side 7 Once access has been gained to the combustion chamber and front section of the heat exchanger inspect heat exchanger for any signs of overheating Using a NATUR...

Page 60: ...o pins 4 0 5 mm Replace electrode if necessary 1 Carefully pull off the connecting cable 1 from the ignition electrode 7 2 Loosen the two fixing nuts 2 on the ignition electrode and remove the entire...

Page 61: ...td 61 MHG Heating Ltd Unit 4 Epsom Dow ns Metro Centre Waterfield Tadw orth Surrey KT20 5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717 13 0 T...

Page 62: ...Heating Ltd 62 MHG Heating Ltd Unit 4 Epsom Dow ns Metro Centre Waterfield Tadw orth Surrey KT20 5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010...

Page 63: ...it 4 Epsom Dow ns Metro Centre Waterfield Tadw orth Surrey KT20 5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717 14 0 Internal Wiring Wiring lo...

Page 64: ...eating co uk 010717 15 0 Spares Diagram Label Number Item Description Label Number Item Description 1 Combustion Fan 12 Control Panel 2 Gas Valve 13 Venturi 6 Ain Inlet Terminal 14 Flue Pipe 7 Air int...

Page 65: ...mail info mhgheating co uk Web w w w mhgheating co uk 010717 15 0 Spares Diagram Label Number Item Description Label Number Item Description 3 Automatic air Vent 15 Condensate Collector 4 Condensate S...

Page 66: ...ating Ltd 66 MHG Heating Ltd Unit 4 Epsom Dow ns Metro Centre Waterfield Tadw orth Surrey KT20 5LR Telephone 01737 358000 Fax 08456 448803 Email info mhgheating co uk Web w w w mhgheating co uk 010717...

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