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MHG Heating EcoStar 500, Installation And Operating Manual

The MHG Heating EcoStar 500 is an innovative heating system designed for energy efficiency. For detailed instructions on installation and operation, download the free Installation And Operating Manual from manualshive.com. This comprehensive manual will guide you through the setup process and help you get the most out of your EcoStar 500.

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© MHG Heating Ltd 

 

46  

MHG Heating Ltd, Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey, KT20 5LR 

0845 6448802 Telephone. 0845 6448803 Fax. Email 

[email protected]

 Website www.mhgheating.co.uk 

010310 Draft 

 

Summary of Contents for EcoStar 500

Page 1: ...re Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Installation and Operating Manual for the EcoStar 5...

Page 2: ...Data 6 0 Pressure Relief Valve 7 0 Electrical Connections 7 1 Internal Wiring Diagrams 8 0 Hydraulic Configurations 8 1 Hydraulic Single Unit 8 2 Hydraulic Cascade Unit 9 0 Filling The System 9 1 Pres...

Page 3: ...hout cascade controller appliances are designed to be applied to systems where the cascade control is undertaken via a remote system manager or a building management system Either control system must...

Page 4: ...es BS 5449 1990 Specification for forced circulation hot water central heating systems for domestic premises BS 6644 2005 Specification for gas fired hot water boilers of rated inputs between 70kW net...

Page 5: ...er delivery has been made The customer shall only be able to claim against MHG under guarantee if the commissioning of the object of delivery has been carried out by MHG staff or the authorised suppli...

Page 6: ...psom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 3 0 Dimensions ECOSTAR 500 Boi...

Page 7: ...ting Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 3 6 Installat...

Page 8: ...AR 500s are supplied fully tested and therefore may contain residual test water The test water utilised contains additives that will help prevent associated pumps from sticking and other metals from o...

Page 9: ...adworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Once correctly positioned install the baffles 1 3 as indicated abo...

Page 10: ...etro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Mount the Blue Flame Rocket Burner as Indi...

Page 11: ...ing Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Install the th...

Page 12: ...uk Website www mhgheating co uk 010310 Draft Connect the remote RESET wiring Connect the Boiler controller Connect the field wiring loom Connect the controller wiring HMI Connect the Boiler Flow Senso...

Page 13: ...adworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft To programm the unit a QAA 75 must be connected to the control uni...

Page 14: ...eld Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft An alternative to hard wiring the QAA75 room unit is to utili...

Page 15: ...d Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft All packaging materials should be disposed of in an environment...

Page 16: ...ating Ltd 16 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 17: ...t Max kW 16 1 18 4 22 5 26 9 Flow and Return Connections 1 5 1 5 1 5 1 5 Flue Gas Temperature O C 80 80 80 80 Minimum Water Pressure bar 0 5 0 5 0 5 0 5 Max Water Pressure bar 3 3 3 3 Power Supply 230...

Page 18: ...8803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Fluing Options The appliance must be flued in accordance with prevailing regulations An extensive range for rigid and fle...

Page 19: ...G Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Lined fl...

Page 20: ...T20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft The overall length of the flue system must be calculated with reference to the res...

Page 21: ...oiler circulation pump it is therefore recommended to locate the Pressure Safety Relief Valve on the flow pipe immediately adjacent to the boiler furthermore there must not be any means of isolation b...

Page 22: ...ut SK1 Safety Interlock BS1 Connector Plug SK3 Safety Interlock CL QAA Room Unit Programmer T1 Burner Enable Lockout RESET CL QAA Room Unit Programmer T2 Burner Enable IN 230V G Display Light Power Su...

Page 23: ...3 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Burn...

Page 24: ...te www mhgheating co uk 010310 Draft 8 0 Hydraulic Configurations The ECOSTAR 500 range has been designed to suit a vast number of installation hydraulic configurations In all cases the minimum flow r...

Page 25: ...s Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 8 12 Single Boiler Installation Boiler...

Page 26: ...4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 8 13 Single Boiler Installa...

Page 27: ...k Valve on the Mains Cold Water pipework Temporary Connecting Hose which must be disconnected after use Control Valve on the heating system For Category 4 systems the approved method of filling must c...

Page 28: ...MUST be thoroughly cleaned and flushed to remove debris flux residues etc before opening the boiler isolation valves flooding the boiler Particular care must be taken where the ECOSTAR 500 boiler is...

Page 29: ...rating until the error has been corrected and the RESET button has been pressed If a fault is encountered within the appliance or Cascade LPB network a fault code will be generated and displayed by th...

Page 30: ...ating Ltd 30 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 31: ...ing Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Maintenance Co...

Page 32: ...unit please ensure that the system water has been cleansed and treated with a suitable inhibitor as detailed in Filling the system and system water quality Prior to applying power to the appliance its...

Page 33: ...the Inspections undertaken above must be acted upon and all discrepancies should be recorded on the Service Report and brought to the Client End User s attention Undertake any maintenance and if nece...

Page 34: ...Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 15 0 Weather Compe...

Page 35: ...g Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Outside Air Sens...

Page 36: ...unication zone and module temperature control A dedicated housing is also available to ease the installation process RVA46 Single Zone Controller This single zone controller has the capability to cont...

Page 37: ...HG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 17 0 Ex...

Page 38: ...d 38 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 1...

Page 39: ...ating Ltd 39 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 40: ...ating Ltd 40 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 41: ...ating Ltd 41 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 42: ...ating Ltd 42 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 43: ...ating Ltd 43 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 44: ...ating Ltd 44 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 45: ...ating Ltd 45 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 46: ...ating Ltd 46 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 47: ...ating Ltd 47 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Page 48: ...ng Ltd 48 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Dr...

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