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INDEX 
 
MAINTENANCE / SERVICE MANUAL 

 

  1. 

Foreword 

  2. 

Important 

  3. 

Warranty Registration 

  4. 

Warranty Service Problem 

  5. 

Warranty Policy 

  6. 

Warranty Exclusions 

  7. 

Parts Installed During Warranty 

  8. 

Preventative Maintenance Program 

  9. 

Cleaning Your Buggy 

10. 

Rear Wheel Axles 

11. Clutches 

12. 

Upper & Lower Bag Straps 

13. 

Correcting the Alignment of Your Buggy 

14. 

MGI Service Schedule: 

15. Service 

Record: 

 

INSTRUCTION MANUAL

 

  1. 

Most Important points to read prior to using your buggy 

  2. 

Charging and care of the Battery 

  3. 

Fitting the Battery 

  4. 

Battery Lead Fuse 

  5. 

Fail Safe Connection 

  6. 

Attaching / Removing Wheels 

  7. 

Folding / Unfolding the Buggy 

  8. 

SL150c and SL350c – Free Wheeling Gear System 

  9. 

SL550c Only: The Differential Gear System 

10. 

Fitting your Golf Bag 

11. 

Positioning the Seat 

12. 

Assembling the Umbrella Holder 

13. 

Sand Bucket Loop 

14. 

Engaging the 4

th

 Wheel 

15. 

The Front Wheel and Suspension System: 

16. 

Top Handle – Features 

17. 

Frequently Asked Questions 

 

Summary of Contents for Superlight SL150c

Page 1: ...SUPERLITE SL150c SL350c SL550c MAINTENANCE SERVICE MANUAL INSTRUCTION MANUAL ...

Page 2: ... 15 Service Record INSTRUCTION MANUAL 1 Most Important points to read prior to using your buggy 2 Charging and care of the Battery 3 Fitting the Battery 4 Battery Lead Fuse 5 Fail Safe Connection 6 Attaching Removing Wheels 7 Folding Unfolding the Buggy 8 SL150c and SL350c Free Wheeling Gear System 9 SL550c Only The Differential Gear System 10 Fitting your Golf Bag 11 Positioning the Seat 12 Assem...

Page 3: ...ion Warranty registration can be made either on line at www mgikaddy com or using the warranty registration card supplied with your motorised buggy It must be completed and returned to MGI within 14 days of purchase 4 Warranty Service Problem Purchase date of the motorised buggy must be given before warranty is accepted for processing In the event of a need for warranty service either refer to the...

Page 4: ...ted by law 7 Parts Installed During Warranty Warranty coverage for components installed during a motorised buggy s warranty period shall consist of the duration of the buggy s warranty period provided the warranty installation is performed by MGI an authorised service centre or the buggy owner on approval 8 Preventative Maintenance Program To properly provide for the continued operation of your mo...

Page 5: ...he clutch Place the clutches back on the axles to check that they function correctly Try and turn the Right Hand clutch in an anti clock wise direction if you cannot it is functioning correctly Try and turn the Left Hand clutch in a clock wise direction if you cannot it is functioning correctly 12 Upper Lower Bag Straps See Maintenance Schedule The upper and lower bag straps should be replaced as ...

Page 6: ...C Replace rear axle support bearing housings SC Replace rear wheel clutches BO SC Replace rear wheel spring latches and drive hubs BO SC Replace seat bracket sand bucket loop plastic inserts BO SC Replace fused battery leads BO SC Replace speed controller and On Off switch assembly BO SC Replace rear wheel axle SC Replace rear and front wheels see page 10 point 5 BO Replace Upper Lower Bag Straps ...

Page 7: ... Replace seat bracket sand bucket loop plastic inserts BO SC Replace battery leads BO SC Replace speed controller BO SC Replace top box label BO SC Replace rear wheel axle SC Replace rear and front wheels see page 10 point 5 BO Replace Upper Lower Bag Straps see page 5 point 12 BO BO Buggy owner can carry out this work SC Charged work to be carried by approved service centre BO SC The six monthly ...

Page 8: ... battery leads BO SC Replace speed controller BO SC Replace top box label BO SC Replace rear wheel axles SC Replace rear and front wheels see page 10 point 5 BO Replace 4th Wheel Assembly see page 16 point 14 BO Replace Upper Lower Bag Straps see page 5 point 12 BO BO Buggy owner can carry out this work SC Charged work to be carried by approved service centre BO SC The six monthly service can be c...

Page 9: ...Y INVOICE NO SIGNATURE FOUR YEAR INSPECTION DATE SERVICED BY INVOICE NO SIGNATURE 4 YEAR INSPECTION DATE SERVICED BY INVOICE NO SIGNATURE FIVE YEAR INSPECTION DATE SERVICED BY INVOICE NO SIGNATURE 5 YEAR INSPECTION DATE SERVICED BY INVOICE NO SIGNATURE SIX YEAR INSPECTION DATE SERVICED BY INVOICE NO SIGNATURE ADDITIONAL SERVICE DATE SERVICED BY INVOICE NO SIGNATURE ADDITIONAL SERVICE DATE SERVICED...

Page 10: ... air flowing location Note In winter it is best charged off any concrete floor and preferably in a warm location within the house d During play minimise the drain on the battery by avoiding taking your buggy into the rough whenever possible e Avoid as much as possible using the buggy to pull you up the hills f In between use always leave the charger connected to the battery with power on g If you ...

Page 11: ...y tray Connect red to red and black to black 4 Battery Lead Fuse Your battery has a 40 amp fuse connected to the battery lead The 40 amp fuse helps protect the buggy s control board against a power surge An extra fuse is supplied with your buggy In the unlikelihood of your buggy stopping the reason could be the fuse has blown Check and replace if necessary The replacement of the fuse will allow yo...

Page 12: ...buggy can free wheel by pushing the buggy forward Also as a free wheeling buggy it is important that when the buggy is stopped the buggy is positioned so that it cannot roll forward Both models will not easily roll backwards 8 SL550c Buggy SL550c buggy uses a gear system whereby the two rear drive wheels do not free wheel The motor needs to be running for the buggy to move Drive will only occur wh...

Page 13: ... both folding mechanisms lock into place 4 Bend your knees and lift the buggy using the front lifting handle and rear lifting bar Step 1 Step 2 Step 3 Step 4 The following order of steps is suggested when folding your buggy down a Seat and stem off first b Golf bag off second c Battery off and directly into the boot of the car This will save double handling d Sand bucket and loop off e Disengage 4...

Page 14: ...it around the golf bag c Place your golf bag on the buggy d Clip the top bag support strap in place e Pull the top bag support strap tight f The bottom strap should not be removed from its position and can be pulled over the bag by holding the webbed section of the strap and pulling it over the base of the golf bag ...

Page 15: ...la holder needs to be bolted into position Simply follow the pictures above When not in use the umbrella holder can be turned to its side If you take your buggy home in your car you may need to do that prior to folding the buggy down Your umbrella holder can be adjusted both to the side and backwards and forwards The umbrella is secured inside the umbrella holder by tightening the plastic bolt loc...

Page 16: ...laying on To engage the 4th wheel pull on the spring loaded locking pin begin to slide the 4th wheel back release the locking pin and continue sliding the 4th wheel back until the locking pin locates itself into position The 4th wheel should be cleaned regularly Remove the 4th wheel by pulling on the spring loaded locking pin slide the 4th wheel all the way out of its housing The 4th wheel can the...

Page 17: ... bumps ruts etc If you decide to lock the front wheel ensure the front wheel is behind the buggy and protected by the bumper and carrying handle at the front of your buggy In a locked situation your buggy will go straight and will not wander as it can if left to motor by itself with the front wheel in an unlocked position To lock or unlock the front wheel assembly move the lever to the left or rig...

Page 18: ...L550c MODEL ONLY Your SL350c or SL550c buggy has been equipped with fail safe battery connection If your speed control knob has been accidentally turned on prior to the battery being connected it will not take off The speed control knob needs to be in its off position prior to motoring forward For all models the off position is achieved by turning the speed control knob fully in an anti clockwise ...

Page 19: ...ss the distance button 10 20 or 30 4 Turn the buggy speed on to the relevant speed and the let the buggy move forward The buggy will stop once the selected distance has been reached 5 You can select a distance at any time whilst the buggy is both stopped and moving 6 You can cancel the distance control function at any time by turning the buggy off Please Note Before you operate the ECDF function e...

Page 20: ...not have memory issues Fully discharging the battery will damage it and the charger will not be able to recharge the battery Question Where can I take my buggy to be serviced Answer There are more than 80 service centres across Australia please check out our website www mgikaddy com for an up to date listing or contact us on 03 9873 4433 or 1300 644 523 In Melbourne you can also bring your buggy t...

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