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E-51028231XU/BH

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Contents

All products in the Galaxy PW range are protected by patents. They implement original technology not available to competitors
of MGE UPS SYSTEMS.

To take into account evolving standards and technology, equipment may be modified without notice. Indications concerning
technical characteristics and dimensions are not binding unless confirmed by MGE UPS SYSTEMS.

This document may be copied only with the written consent of MGE UPS SYSTEMS. Authorised copies must be marked
"Galaxy PW installation Manual, N

°

 51028231XU".

Characteristics

General characteristics of Galaxy PW UPSs ......................................................... 4

UPS cubicles ........................................................................................................... 5

Empty battery cubicles ............................................................................................ 5

Electrical parameters for selecting protective devices ............................................ 5

Normal AC source ............................................................................................. 5
Bypass AC source ............................................................................................. 6

Recommended protection ....................................................................................... 7

Protection upstream of Galaxy PW ................................................................... 7
Protection downstream of Galaxy PW .............................................................. 7

Electrical parameters for determining cable cross-sections .................................... 7

Installation

Positioning the cubicles .......................................................................................... 9

Floor load ................................................................................................................ 9

Cubicle layout on a false floor or a normal floor ...................................................... 9

Power-circuit wiring diagrams ................................................................................. 10

Connection of power circuits ................................................................................... 12

UPS cubicle ....................................................................................................... 12
Battery cubicle ................................................................................................... 15
Connection through the top ............................................................................... 16
External bypass cubicle 150 kVA ...................................................................... 17
External bypass cubicle 360 kVA ...................................................................... 18
External bypass cubicle 600 kVA ...................................................................... 19
Connection of the hot-swap option .................................................................... 20
Galaxy PW cubicle with a built-in harmonic filter .............................................. 20
Galaxy PW cubicle with a built-in bypass AC source isolation transformer ...... 20
Bypass AC source isolation transformer in an auxiliary cubicle ........................ 21
THM filter ........................................................................................................... 22

Connection of "Media Contacts 11" standard auxiliary circuits ............................... 23

Connection to battery circuit breaker "QF1" ...................................................... 23
Emergency power off ........................................................................................ 23

Connections between cubicles (parallel-connected configurations) ....................... 24

Connections between APOZ boards ................................................................. 24
Connections between MISI boards ................................................................... 24
Connections between UPS cubicles and the external bypass .......................... 25

Installation of communications options ................................................................... 25

Installation of boards ......................................................................................... 25
Passage of wires ............................................................................................... 25

Connection of the battery "Temperature Monitor" ................................................... 26

Connections ...................................................................................................... 26
Installation of the "Temperature Monitor" in an MGE UPS SYSTEMS empty
battery cubicle ................................................................................................... 27
"Temperature Monitor" installation in a battery room ........................................ 27

Link to an IBM AS/400

®

 computer ........................................................................... 28

Connections ...................................................................................................... 28
Configuration of the AS/400

®

............................................................................. 28

Connection of the LED indications unit (optional) ................................................... 29

Final installation steps ............................................................................................. 29

Summary of Contents for GALAXY PW 100 kVA

Page 1: ...E 51028231XU BH 1 Installation manual www mgeups com MGE UPS SYSTEMS Galaxy PW 20 200 kVA T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R...

Page 2: ...2 E 51028231XU BH...

Page 3: ...Connection of power circuits 12 UPS cubicle 12 Battery cubicle 15 Connection through the top 16 External bypass cubicle 150 kVA 17 External bypass cubicle 360 kVA 18 External bypass cubicle 600 kVA 1...

Page 4: ...for non linear load 2 Ph Ph 3 Ph N at 80 of Pn 1 Battery standard battery type gas recombination sealed lead acid battery UPS characteristics active power kW 16 24 32 40 48 64 80 96 128 160 efficiency...

Page 5: ...tioned against the back wall connections are made through the bottom Connections through the top are available on option for all 1900 mm high cubicles except the 160 and 200 kVA units the connection c...

Page 6: ...the bypass AC input allow for the inrush current caused by magnetisation of the transformer windings UPS output Maximum permissible current in kVA 20 43 In for 20 ms 30 29 In for 20 ms 40 21 In for 20...

Page 7: ...ng to permissible temperature rise and allow for line voltage drops over a maximum length of 100 m AC circuits or 25 m DC circuits if cables not Recommended protection provided For greater lengths the...

Page 8: ...and allow for line voltage drops over a The table opposite serves as an example for a parallel connected installation comprising up to four UPS units for installations with redundant units take into...

Page 9: ...loor see figure 5 for a single UPS Galaxy PW unit with a single battery cubicle see figure 6 for a single UPS Galaxy PW unit with several battery cubicles see figure 7 for two parallel connected Galax...

Page 10: ...llel Galaxy PW units combined for higher output see figure 11 for a Galaxy PW frequency converter without a battery Key for figures 8 and 9 1 normal AC source 2 bypass AC source A the rectifier charge...

Page 11: ...any additional battery cubicles F the equipotential bonding connection between cubicles G K3N contactor or output static switch module Fig 11 Fig 10 2 1 C B A Q4S D E F QF1 Q1 Q5N Galaxy PW F G 2 1 C...

Page 12: ...ternal bypass unit must imperatively be of the same length Outside the cubicles separate the auxiliary wiring from the power cables UPS cubicle See figure 12 for 20 to 60 kVA units and figure 13 for 8...

Page 13: ...S or RELI board 80 to 200 kVA UPS T APOZ board U MISI board V modem socket switch W trough 20 to 60 kVA or binding bar 80 to 200 kVA for fine wiring X fuses for overvoltage protection RC circuit on by...

Page 14: ...M static bypass module N rack containing electronic boards O Media Contacts 11 board Fig 14 P slot for communications boards Q FUE input fuses R FUS output fuses S ETOI board 20 to 60 kVA UPS or RELI...

Page 15: ...move this fixture before commissioning Accidental closing of QF1 will power up the downstream circuits which could be hazardous for personnel and permanently damage the battery by deep discharge conne...

Page 16: ...opening 460 x 197 mm with cable gland plate K top view of the cubicle Note For 160 to 200 kVA units this option is not available because air is discharged through the top However it is possible to run...

Page 17: ...Q4S Q3BP Q5N C 317 5 6 Q5N Fig 17 External bypass cubicle 150 kVA See figure 17 Key to figure 17 A bottom view of the unit B front view of the unit C passageway for cables 317 x 120 mm D bypass AC inp...

Page 18: ...G bypass AC input connection H connection of load I air outlet grid J opening of 460 x 197 mm for cable insertion K fuses for overvoltage protection RC circuit on bypass to be replaced when the indica...

Page 19: ...ary position wires of switches Q4S and Q3BP C D E AA A A H G B D E Q4S Q3BP Q5N G H F I J XM8 MISI 1 1 2 Q3BP Q3BP XM9 1 2 Q4S Q4S XM8 MISI 2 1 2 Q3BP Q3BP XM9 1 2 Q4S Q4S MISI 3 MISI 4 E Q4S Q3BP 1 2...

Page 20: ...s of redundant parallel UPSs Power cables for UPS to bypass connections are not supplied Galaxy PW cubicle with built in bypass AC input isolation transformer 20 to 60 kVA UPSs For this option the cub...

Page 21: ...AC input connection to UPS s terminals n a b c G air inlets H air outlets I cable exit through the bottom J trough if applicable K bypass AC input isolation transformer L passage of cables through th...

Page 22: ...00 mm high 20 to 120 kVA units width of auxiliary cubicle 715 mm 160 to 200 kVA units width of auxiliary cubicle 1015 mm For THM filter installation and connections see manual No 51024338 Key to figur...

Page 23: ...ton This pushbutton must therefore have as many contacts as there are units in the installation as well as the contact or contacts required to open the upstream protective circuit breakers on the norm...

Page 24: ...g the special cables A supplied connectors XM5 XM6 and XM7 on the MISI board are used to transmit signals connectors XM10 XM11 and XM12 on the MISI board are used to receive signals connector XM5 is a...

Page 25: ...options Three slots are available on the Media Contacts 11 board for communications options See the position of these slots marked P in figures 12 to 14 Installation of boards boards may be installed...

Page 26: ...ese cubicles are located in the same room at the same ambient temperature Connection of the battery Temperature Monitor single UPS unit Fig 31 Fig 32 Connection of the battery Temperature Monitor n pa...

Page 27: ...necting cable to the cubicle upright so that it does not pull on the unit Installing the Temperature Monitor in a battery cubicle Fig 33 Temperature Monitor installation in a battery room The Temperat...

Page 28: ...n SUB D connector depending on the type of AS 400 Configuration of the AS 400 Certain values on the AS 400 must be configured to enable operation of the Galaxy PW AS 400 link The values requiring modi...

Page 29: ...ches and circuit breakers Connection of the LED indications unit optional This unit connects to the XR4 and XR5 connectors see the position of the board in the figures in the connection of Media Conta...

Page 30: ...30 E 51028231XU BH...

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