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Technical Instruction Manual

Support Frame STB

Summary of Contents for STB 300

Page 1: ...Technical Instruction Manual Support Frame STB...

Page 2: ...on site to make sure that the tensile forces Z and the compres sive forces V that occur can be safely transferred into the foundation or floor slab In particular the concrete strength and the degree...

Page 3: ...oints for panel transport by crane With regard to panel transport please observe this manual Any deviation will require structural verification Important Generally only well maintained material may be...

Page 4: ...quired addi tional accessories up to 13 50 m Fig 4 1 and page STB 11 STB 300 plus up to a height of 3 25 m with height exten sions up to a height of 4 50 m Fig 4 2 and page STB 7 STB 300 up to a heigh...

Page 5: ...ut 100 Figures 5 4 and 5 5 Attention When using the STB unit vertically the spindle must be set to the middle position before mounting the STB on the form work This ensures that it can be perfectly ad...

Page 6: ...35 and flange nuts 100 or articulated flange nuts 15 120 Figures 6 1 to 6 4 Vertical panels When using vertical StarTec and Mammut Mammut 350 formwork Figures 6 5 to 6 7 the crossbeam 300 is used Fig...

Page 7: ...using STB height extensions additional braces are attached to the STB base exten sion 57 Fig 7 6 The support frame 300 plus enables additional scaffold tubes to be installed at the positions provided...

Page 8: ...port is attached to the support frame 300 plus using the integrated screws The posi tion must be selected so that it is located on the formwork panel between two crossbeams or on a cross stiffener Fig...

Page 9: ...e braces can be attached to the STB height extension 50 and to the STB base extension 57 Figures 9 1 and 9 2 Refer to Table 9 4 for the con figuration of the support frame unit as a function of the po...

Page 10: ...00 plus The STB compensation rail Fig 10 1 enables the support frame unit to be dowelled to the slab A job built square timber bridges the gap to the formwork panel The compensation rail is attached t...

Page 11: ...tensions and Triplex SB braces support frame constructions for formwork heights up to 13 50 m can also be built Attention Before pouring ensure that all STB spindles and additional braces are secure a...

Page 12: ...0x50 screws and M20 nuts supplied The pre assembled units should rest on square timbers face down on the ground be fore they are flown into place Assembly of the Triplex SB braces Depending on the ove...

Page 13: ...iagonal scaffold tube Fig 13 3 If height extensions are used additional horizontal scaffold tubes must be installed from the second height extension upwards Figures 13 4 and 13 5 Fig 13 3 Fig 13 4 Fig...

Page 14: ...ventionally Fig 14 2 or with walkway brackets see page STB 16 DIN EN 12811 1 and DIN 4420 1 must be observed Minimum cross section of handrail and midrail for a post spacing up to 2 00 m 15 x 3 cm Fo...

Page 15: ...0 6 4 2 5 11 12 13 14 15 3 2 1 6 7 7 9 9 9 10 10 16 16 16 16 17 8 8 8 8 18 Bill of material individual platform on STB 450 Posi tion Quan tity Ref no Description 3 2 29 406 25 Horizontal girder STB 45...

Page 16: ...using walkway brackets 90 Fig 16 1 together with guardrailing posts The procedure is as for two sided wall formwork For details see the Technical Instruction Manual of the formwork you are using For...

Page 17: ...1 to 17 4 The ladder fixture is bolted to the multi function pro files of the wall formwork panels using flange screws 18 Three ladder fixtures 33 45 are required for formwork heights between 350 cm...

Page 18: ...be attached either to the upper Fig 18 3 or to the lower rebar layer Fig 18 4 depending on the slab thickness or the number and density of rebars The angle of installation of the tie rods is automatic...

Page 19: ...d Maximum anchoring loads Tie rod DW DW 15 90 kN per tie rod DW 20 160 kN per tie rod DW 26 5 250 kN per tie rod Anchor loop DW 15 180 kN DW 20 320 kN Fig 19 3 Fig 19 4 Fig 19 5 Fig 19 2 Anchor loop D...

Page 20: ...thicknesses up to approx 40 cm we recommend the use of single anchors Fig 20 2 or double anchors Fig 20 3 Maximum loading Single anchor DW DW 15 90 kN per tie rod DW 20 160 kN per tie rod DW 26 5 250...

Page 21: ...anchor sleeve is required to allow this is shown in Table 21 4 Note The anchor loops DW 15 and DW 20 cannot be recovered Description Ref No Anchor holder DW 15 DW 26 5 29 925 80 Single anchor DW 15 29...

Page 22: ...h double anchors DW 15 and 20 Fig 22 3 Anchor loops 15 and 20 can only be used with anchor holders DW 15 DW 26 5 Fig 22 3 Type of anchoring auxiliary Anchoring versions Tie rod DW Anchor loop 15 20 26...

Page 23: ...e exit point of the tie rod axis When using the STB cross brace use single tie rods DW 15 in the corner area This guideline refers to the use of a formwork panel with a frame depth of 12 cm Fig 23 2 F...

Page 24: ...he tie rod axis When using the STB cross brace use single tie rods DW 15 in the corner area This guideline refers to the use of a formwork panel with a frame depth of 12 cm and set up of the support f...

Page 25: ...450 used with vertical panels and an alignment rail between the formwork and the support frame e g for compensation and corner solutions In this case the installation dimension of the anchor is 30 cm...

Page 26: ...erted through the anchor holder DW screwed into the fixed an chor DW and secured with the adjusting screw the anchor loop is inserted through the anchor holder DW and secured with the adjusting screw...

Page 27: ...ny addi tional rebaring measures required are to be clarified with the struc tural engineer taking corrosion protection requirements into consideration Note The tie rod lengths specified in Table 27 2...

Page 28: ...pprox 40 cm It is welded to the top of the lower rebar layer or attached with binding wire Refer to pages STB 23 to STB 25 for the installation dimension of the single double anchor Figures 28 2 and 2...

Page 29: ...alled If planing cap DW 26 5 is used the tie rod must be 1 cm longer Longer tie rods are required if planing caps are not installed Length of the tie rod when using the single double anchor LA 2 x dBt...

Page 30: ...using an adjustable spanner to screw out the tie rod Step 5 The opening in the steel reinforced concrete slab is then plugged taking corrosion protection requirements into account Fig 30 5 If a planin...

Page 31: ...be greater than 15 cm The maximum distance between the upstand brackets for MEVA panels is 240 cm Installing the upstand bracket To install the upstand bracket press a spiral anchor DW 15 or the quick...

Page 32: ...mes Fig 32 4 and by attaching a tie rod DW 15 45 and an flange nut 100 or an articulated flange nut 15 120 to the nuts of the multi function profiles of the panels StarTec XT StarTec Mammut XT Mam mut...

Page 33: ...g 33 2 Three stop end brackets for an STB 450 Figures 33 1 to 33 4 show wall formwork and support frames with different heights and the number of stop end brackets required Please note that an STB 450...

Page 34: ...see pages STB 18 to STB 30 A maximum formwork height of 3 30 m is possible when using the STB cross brace with the STB 300 The STB 300 plus is used up to a pouring height of 3 25 m and can be equippe...

Page 35: ...a vertical panel next to the inside corner to avoid interfer ence with the support frames Fig 35 3 Fig 35 4 shows the application with horizontal StarTec formwork with the STB 300 attached to the mul...

Page 36: ...rews 35 Due to their greater stiffness we recommend using large size panels in the lower area Attention The distance between the inside corner and the attachment of the STB 300 should not be greater t...

Page 37: ...ames see pages STB 18 to STB 30 A maximum formwork height of 6 00 m is possible when using the cross brace STB with the STB 450 For details of the use of the cross brace in conjunction with StarTec an...

Page 38: ...used horizontally Figures 38 1 and 38 3 or vertically Fig 38 2 If the Mammut panel is used horizontally it is also possible to attach the STB 450 either to the multi function profile with the flange s...

Page 39: ...orizontal StarTec formwork In Fig 39 1 the STB 450 is attached to the multi function profiles of the horizontal large size panel and the height extension panel using flange screw 18 Fig 39 3 shows the...

Page 40: ...ures 40 3 and 40 4 Every crane eye has a capacity of 3 2 tons this applies to both the STB 450 and the height extension 150 Attention Do not break the STB units free from the concrete using the crane...

Page 41: ...ort frames must not stand on the trolley spindles while pouring When using the STB 300 remove the trolley waler adjacent to the panels otherwise anchoring is not pos sible Observe the trolley waler in...

Page 42: ...frame unit Fig 42 2 When moving the unit a counterweight is required to prevent tilting the weight depends on the formwork height and support frame used Attention When moving or parking the support fr...

Page 43: ...nsions 150 to be connected to each other The STB special connector is required when using additional Triplex braces also refer to the separate load charts STB special connectors are also required when...

Page 44: ...s see also page STB 45 Adjustment range SRL 120 51 106 SRL 170 80 110 Fig 44 1 Fig 44 2 Brace bracket SK 150 Brace SRL 120 Brace SRL 170 Brace bracket SK 150 Description Ref No Brace bracket SK 150 29...

Page 45: ...0 or SRL 170 and the positioning support must be ordered separately Maximum concrete pressure 25 kN m Joint seal Inner joint tape Outer joint tape Insulation Facing Mammut 250 75 Four Fischer FAZ II 2...

Page 46: ...Depending on the subsur face the brace bracket can be anchored to the ground using the large holes d 28 mm with ground nails or using the small holes d 12 mm with anchor bolts Fig 46 1 Using the adjus...

Page 47: ...ed on top of each other The support frames have a weld ed in stacking aid Figures 47 2 and 47 3 Support frame STB 450 Four support frames can be stacked on top of each other The support frames have a...

Page 48: ...mes Figures 48 1 and 48 2 Support frame STB 450 3 x 4 12 frames Figures 48 3 and 48 4 Fig 48 1 Fig 48 4 Fig 48 2 Fig 48 3 Max transport length 13 60 m Max transport width 2 50 m Max transport length 1...

Page 49: ...sive insurance for rental formwork and equipment covers all secondary costs that occur after return excludes losses and write offs For the customer this means Costing certainty instead of additional c...

Page 50: ...Notes STB 50 Technical Instruction Manual Status November 2019 STB Support frame...

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