Metso neles ND7000H, Operating Instructions Manual, Page: 2 / 68

2 7 ND90 71 en
READ THESE INSTRUCTIONS FIRST!
These instructions provide information about the safe handling and operation of the intelligent valve controller.
If you require additional assistance, please contact the manufacturer or manufacturer's representative.
Addresses and phone numbers are printed on the back cover.
See also www.metso.com/valves for the latest documentation.
SAVE THESE INSTRUCTIONS!
Subject to change without notice.
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Table of Contents
1 PRODUCT FAMILY SUMMARY.............................. 3
1.1 ND9000 .......................................................................3
1.2 ND7000 .......................................................................4
2 ND9000 AND ND7000 INTELLIGENT VALVE
CONTROLLER WITH DIFFERENT
COMMUNICATION PROTOCOLS .......................... 4
2.1 General........................................................................4
2.2 Technical description.............................................4
2.3 Markings.....................................................................5
2.4 Technical specifications........................................5
2.5 Recycling and disposal..........................................9
2.6 Safety precautions ..................................................9
3 TRANSPORTATION, RECEPTION AND
STORAGE ............................................................. 10
4 MOUNTING .......................................................... 10
4.1 General ................................................................... 10
4.2 For mounting parts for Metso actuators, see
12.5–12.10.Mounting on Metso actuators
with VDI/VDE mounting face........................... 10
4.3 Mounting on Neles VC and VD actuators or
linear actuators with IEC 60534 mounting
face ............................................................................ 11
4.4 Piping ....................................................................... 12
4.5 Electrical connections......................................... 16
5 LOCAL USER INTERFACE (LUI)............................ 23
5.1 Measurement monitoring................................. 23
5.2 Guided start-up..................................................... 24
5.3 Configuration menu............................................ 24
5.4 Mode menu............................................................ 24
5.5 Configuration parameters ................................ 26
5.6 Valve travel calibration....................................... 28
5.7 Special displays..................................................... 30
5.8 Write protection ................................................... 31
6 MAINTENANCE.................................................... 32
6.1 Prestage................................................................... 32
6.2 Spool valve ............................................................. 32
6.3 Flame arrestor assembly.................................... 33
6.4 Diaphragms............................................................ 33
6.5 Communication board....................................... 33
7 ERROR MESSAGES............................................... 34
7.1 Failsafe errors......................................................... 34
7.2 Alarms ...................................................................... 34
7.3 Errors......................................................................... 34
7.4 Warnings ................................................................. 35
7.5 Notifications........................................................... 36
8 TROUBLE SHOOTING.......................................... 36
9 ND9000 WITH LIMIT SWITCHES ........................ 37
9.1 Introduction............................................................37
9.2 Installation on a valve controller.....................40
9.3 Electrical connections .........................................41
9.4 Adjustment .............................................................41
9.5 Removal of the limit switches for accessing
the valve controller ..............................................41
9.6 Circuit diagrams ....................................................41
9.7 Maintenance...........................................................41
10 TOOLS.................................................................. 41
11 ORDERING SPARE PARTS ................................... 41
12 DRAWINGS AND PARTS LISTS ........................... 42
12.1 Exploded view ND9100, ND9400,
ND7100.....................................................................42
12.2 Exploded view ND9100_/D__, ND9100_/I__,
ND9100_/K0_ and ND9100_/B06 ...................43
12.3 Exploded view ND9200, ND9300,
ND7200 ...................................................................44
12.4 Exploded view ND9200_/D__, ND9200_/I__,
ND9200_/K0_, ND9200_/B06,
ND9300_/D__, ND9300_/I__, ND9300_/K0_,
ND9300_/B06_.......................................................46
12.5 Mounting parts for B1C/B1J 6-20
actuators ..................................................................48
12.6 Mounting parts for B1C/B1J 25-50, B1C 502
and B1J322 actuators ..........................................49
12.7 Mounting parts for Quadra-Powr®
actuators ..................................................................50
12.8 Mounting on Neles VC and VD actuators or
linear actuators with IEC 60534 mounting
face.............................................................................51
12.9 Connection diagrams..........................................53
13 DIMENSIONS ................................................... 58
14 EC DECLARATION OF CONFORMITY ................. 60
15 ID PLATES............................................................ 61
16 TYPE CODING...................................................... 62