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6

2 L1 71 en

*) L1C40 can also be drilled acc. to MSS SP-44 42" drilling.

Table 2.

Mounting options

Valve

type

ASME

150

ASME

300

PN 10 PN 16 PN 25 PN 40

Valve

type

ASME

300

PN 25 PN 40

L1C18 

UH —

SB SB SB —

L1D16 

SB BH SB 

L1C20 SB

SB

SB

SB

SB  —

L1D18 SB  BH  SB 

L1C24 SB

SB

SB

SB

SB  —

L1D20 SB  BH  SB 

L1C28 SB

SB

SB

SB

SB

SB

L1D24 SB  BH  SB 

L1C30 SB  SB  —

L1D28 SB  BH  SB 

L1C32 SB

SB

SB

SB

SB

SB

L1D30 SB  —

— 

L1C36 SB

SB

SB

SB

SB

SB L1D36 SB  —

BH 

L1C40 SB

SB

SB

SB

SB

SB 

Table 3.

Stud bolt dimensions (mm) and quantities per valve, L1 mounting options SB, BH

Valve type

A

Class 150

Class 300

PN 10

PN 16

PN 25

Thread

Through 

studs

Body mounted studs

Through 

studs

Body mounted studs

Through 

studs

Body mounted studs

Through 

studs

Body mounted studs

Through 

studs

Body mounted studs

Qty L3 Qty

L

L1

L2

S

Thread

Qty L3 Qty

L

L1

L2

S

Thread

Qty L3 Qty

L

L1

L2

S

Thread

Qty L3 Qty

L

L1

L2

S

Thread

Qty L3 Qty

L

L1

L2

S

L1C18

114

Through bore

M24

16 300

8

125 107 85

16

M27

16 350

8

150 132 110 16

M33

16 330

8

140 122 100 16

L1C20

127

1 1/8-8

UN

16 330

8

140 114 93

24

1 1/4-8

UN

20 370

8

150 132 111 16

M24

16 300

8

125 99

79

24

M30

16 330

8

140 114 93

24

M33

16 330

8

140 114 94

24

L1C24

154

1 1/4-8

UN

16 360

8

150 119 95

28

1 1/2-8

UN

20 440

8

180 159 135 18

M27

16 360

8

150 119 95

28

M33

16 340

8

140 109 85

28

M36

16 400

8

170 139 115 28

L1C28

229

1 1/4-8

UN

24 450

8

170 130 97

32

1 5/8-8

UN

24 550

8

220 180 145 32

M27

20 410

8

150 107 75

35

M33

20 430

8

160 117 85

35

M39

20 470

8

180 137 105 35

L1C30

230

1 1/4-8

UN

24 450

8

170 130 95

32

1 3/4-8

UN

24 570

8

230 190 155 32

L1C32

241

1 1/2-8

UN

24 480

8

180 140 105 32

1 7/8-8

UN

24 600

8

240 200 165 32

M30

20 480

8

180 137 102 35

M36

20 500

8

190 147 112 35

M45

20 500

8

190 147 112 35

L1C36

241

1 1/2-8

UN

28 490

8

180 145 110 32

2-8UN

28 610

8

240 200 165 32

M30

24 490

8

180 143 110 35

M36

24 510

8

190 153 120 35

M45

24 510

8

190 153 120 35

L1C40

300

1 1/2-8

UN

32 600

8

220 170 130 40

1 5/8-8

UN

28 640

8

240 190 150 40

M33

24 540

8

190 140 100 40

M39

24 560

8

200 150 110 40

M52

24 580

8

210 160 120 40

L1C40/42

300

1 1/2-8

UN

32 600

8

220 170 130 40

1 5/8-8

UN

28 640

8

240 190 150 40

Valve type

A

Class 300

PN 40

PN 25

Thread

Through 

studs

Body mounted studs

Through 

studs

Body mounted studs

Through 

studs

Body mounted studs

Qty

L3

Qty

L

L1

L2

S

Thread

Qty

L3

Qty

L

L1

L2

S

Thread

Qty

L3

Qty

L

L1

L2

S

L1D18

180 1 1/4-8UN

20

400

8

150

113

113

32

M36

16

430

8

170

129

129

36

L1D20

200 1 1/4-8UN

20

400

8

150 104.5 106

38

M39

16

460

8

180 132.5 134

40

M33

16

380

8

140

92

112

30

L1D24

240 1 1/2-8UN

20

490

8

180

125

125

45

M45

16

480

8

170

110

110

50

M36

16

450

8

160

100

100

45

L1D28

250 1 5/8-8UN

24

510

8

180

135

135

42

M45

20

490

8

170

120

120

45

M39

20

470

8

160

110

110

42

L1D30

300 1 3/4-8UN

24

600

8

200

145

145

40

L1D36

360

2-8UN

28

720

8

240

175

175

50

M52

24

630

8

200

135

135

55

Table 4.

Stud bolt dimensions (mm) and quantities per valve, L2 mounting option SB

Valve type

A

Class 150

PN10

PN16

Thread

Through  studs

Body mounted studs

Thread

Through studs

Body mounted studs

Thread

Through studs

Body mounted studs

Qty

L3

Qty

L

L1

L2

S

Qty

L3

Qty

L

L1

L2

S

Qty

L3

Qty

L

L1

L2

S

L2C18

152

1 1/8-8UN

32

190

142

88

45

M24

32

280

8

140

122

67

16

M27

32

300

8

160

136

81

22

L2C20

152

1 1/8-8UN

40

180

133

89

45

M24

32

280

8

140

113

69

24

M30

40

180

133

89

45

L2C24

178

1 1/4-8UN

40

190

142

96

46

M27

40

170

122

76

46

L2C28

250

1 1/4-8UN

56

230

178

122

50

M27

48

180

128

75

50

M33

48

190

138

85

50

L2C30

250

1 1/4-8UN

56

230

178

122

50

L2C32

270

1 1/2-8UN

56

270

208

142

60

M30

48

200

138

76

60

M36

48

210

148

86

60

L2C36

241

1 1/2-8UN

64

240

178

144

60

M30

56

170

123

89

45

M36

56

190

133

99

55

L2C40/42

320

1 1/2-8UN

72

270

208

150

60

Valve type

A

Class 300

PN40

PN25

Thread

Through studs

Body mounted studs

Thread

Throughstuds

Body mounted studs

Thread

Throughstuds

Body mounted studs

Qty

L3

Qty

L

L1

L2

S

Qty

L3

Qty

L

L1

L2

S

Qty

L3

Qty

L

L1

L2

S

L2D18

210

1 1/4-8UN

48

200

148

110

50

M36

40

210

153

115

55

M33

40

190

138

100

50

L2D20

230

1 1/4-8UN

48

200

148

120

50

M39

40

210

143

115

65

M33

40

180

128

100

50

L2D24

250

1 1/2-8UN

48

240

174

131

60

M45

40

260

183

140

75

M36

40

210

153

110

55

L2D28

295

1 5/8-8UN

56

260

198

155

60

M39

48

210

148

105

60

L2D30

300

1 3/4-8UN

56

270

198

160

70

L2D32

L2D36

370

2-8UN

64

310

233

175

75

Fig. 9.

Stud bolt mounting dimensions,
mounting options SB, BH

Summary of Contents for Neldisc L1 Series

Page 1: ...NELDISC Metal seated high performance triple eccentric disc valve Series L1 and L2 Installation Maintenance and Operating Instructions 2 L1 71 en 10 2017 ...

Page 2: ...disposal 3 1 8 Safety precautions 4 2 TRANSPORTATION RECEPTION AND STORAGE 4 3 INSTALLATION 4 3 1 General 4 3 2 Mounting into the pipeline 4 3 3 Actuator 7 4 COMMISSIONING 7 5 MAINTENANCE 7 5 1 Maintenance general 7 5 2 Removing the valve from the pipeline 7 5 3 Replacing the gland packing 8 5 4 Valve leakage 8 5 5 Replacing the seat ring 9 5 6 Replacing the disc shafts and bearings 9 5 7 Assembli...

Page 3: ...ric disc valve Pressure class Body L1C L2C ANSI 150 PN 25 L1D L2D ANSI 300 PN 40 Trim L1C L2C ANSI 150 L1D L2D ANSI 300 Temperature range 200 600 C for ambient temperatures 600 C please contact the manufacturer Flow direction Free Dimensions See Section 10 Weights See Section 10 1 5 Valve approvals The valve meets the requirements of BS 6755 Part 2 1987 and API 607 Third Edition November 1985 on f...

Page 4: ...y cause damage and lead to uncontrolled pressure release Damage or personal injury may result CAUTION Do not dismantle the valve or remove it from the pipe line while the valve is pressurized Dismantling or removing a pressurized valve will result in uncontrolled pressure release Always isolate the relevant part of the pipeline release the pressure from the valve and remove the medium before disma...

Page 5: ...ergy supply the valve will open unexpectedly due to pre stressed spring package This may cause significant harm to people and material around the valve In valves with certain nominal sizes some flange bolts do not pass the valve body The valve body is thus equipped with grooves holes or threads see Section 3 2 1 Ensure that the disc can turn to the open position after pre liminary tightening of th...

Page 6: ...00 8 220 170 130 40 1 5 8 8 UN 28 640 8 240 190 150 40 Valve type A Class 300 PN 40 PN 25 Thread Through studs Body mounted studs Through studs Body mounted studs Through studs Body mounted studs Qty L3 Qty L L1 L2 S Thread Qty L3 Qty L L1 L2 S Thread Qty L3 Qty L L1 L2 S L1D18 180 1 1 4 8UN 20 400 8 150 113 113 32 M36 16 430 8 170 129 129 36 L1D20 200 1 1 4 8UN 20 400 8 150 104 5 106 38 M39 16 46...

Page 7: ...eri odic inspection the parts detailed in the Spare Part Set should be replaced Time in storage should be included in the inspection interval Maintenance can be performed as presented below For maintenance assistance please contact your local Metso office The part numbers in the text refer to the exploded view and to the parts list in Section 9 unless otherwise stated 5 2 Removing the valve from t...

Page 8: ... see Table 5 If the leakage still occurs when the valve is pressur ized re tighten the nuts but don t exceed the values in the Table 5 by 50 or do not fully compress the disc springs 5 4 Valve leakage Valve leakage is not always caused by a damaged seat ring or disc The reason can also be that the disc is not in the closed position Check the position of the actuator relative to the valve The screw...

Page 9: ...screw heads must be below the flange surface Check the position between the seat ring and the disc The valve closes clockwise see Fig 13 Mount the actuator into the valve Adjust the closed position limit and check the open position limit see Section 6 4 5 6 Replacingthedisc shaftsandbearings 5 6 1 Disassemblingthevalve The pin connection of the disc must be opened by drilling for changing the disc...

Page 10: ...hat the shaft bores are aligned with the bores in the disc Protect the disc see Fig 16 Press the shafts into the disc drillings Align the pin holes The shaft 11 position against the disc must be according to Fig 13 Support the disc well in a horizontal position during mounting of the pins Push the new pins into the holes and press them in a press to final form see Fig 19 Use a smaller tool than th...

Page 11: ...ally that the actuator is correctly posi tioned relative to the valve Tighten all the fastening screws as tightly as possible Adjust the stop screws to the closed position see Section 6 4 The opening angle in a control valve is usually lim ited by a bolt to 80 The opening angle of a shut off valve is 90 When a shaft extension is required the sizing of the shaft extension must be discussed with the...

Page 12: ...rew until it touches the linkage then turn back 1 4 turn and lock up with Loctite 225 6 4 6 Electricoperator Instructions for adjustment are given in a separate leaflet code D304568 which is available from the manufacturer 6 4 7 Spring returncylinderactuatorB1J Spring to close Before mounting the cylinder screw in the closed position stop screw completely The table overleaf indicates spring when t...

Page 13: ...long screw is needed for opening angles 80 7 TOOLS No special tools are needed for servicing the valve However we recommend an extractor for removing the actuator from the valve The tool can be ordered from the manufacturer Extractor tools Actuator Series B1C B1J 8 ORDERING SPARE PARTS When ordering spare parts always include the following information type code sales order number serial number sta...

Page 14: ...0 48 25600 18880 50 4 8 70 502 2 29 spring spring torque not adequete to reach tightness according to ISO 5208 Rate D BS 6755 Part 1 Rate D ANSI FCI 70 2 Class V IEC 534 4 or MSS SP72 1970 Adjust the supply pressure regulator to the pressure below Do not exceed given value DN SIZE Mc BC and BJ SIZE BC pc BJ pc BJA pc BJK pc BJKA pc BJV pc BJVA pc Q P actuator Spring to close Spring to open Manual ...

Page 15: ...from the categories 1 2 and 3 Item Qty Description Spare part category 1 1 Body 2 1 Clamp ring 3 1 Disc 3 4 1 Seat ring 2 9 1 Gland 10 1 Blind flange 11 1 Drive shaft 3 12 1 Shaft 3 13 1 Key 3 14 3 Pin 3 15 1 Bearing 3 16 1 Bearing 3 18 1 Gasket 1 19 1 Body seal 1 20 1 set Gland packing 1 24 2 Stud 25 2 Hexagon nut 26 Hexagon screw 27 Hexagon socket screw 28 1 Lifting eye bolt DN 600 29 1 Identifi...

Page 16: ...23 104 8 156 550 36 900 241 105 1010 660 1060 330 120 1 1 4 3 4 105 395 25 4 116 2 180 710 40 1000 300 130 1120 715 1090 330 120 1 1 4 3 4 120 330 31 75 133 8 205 950 Size Dimensions mm U UNC V UNC Dimensions mm Weight kg in DN A A1 B C E S T O R M P N 18 450 180 90 565 410 655 230 90 1 5 8 70 250 19 05 78 2 119 245 20 500 200 100 625 465 705 230 90 1 5 8 85 250 22 23 94 7 146 305 24 600 240 120 7...

Page 17: ...71 en 17 L1C M L1C M øB K J V F G øZ Type F G J V øZ kg M07 196 152 58 39 160 3 M10 297 239 67 52 200 5 M12 357 282 81 67 315 10 M14 435 345 94 90 400 18 M15 532 406 106 123 500 31 M16 642 466 127 154 600 45 ...

Page 18: ...96 870 585 1330 910 1655 395 350 870 153 3 4 740 1685 L1C 30 B1C40 750 229 96 870 585 1660 1150 1780 505 365 940 194 3 4 955 1825 L1C 30 B1C50 750 229 96 870 585 1970 1350 1880 610 415 990 242 1 1330 L1C 32 B1C32 800 241 101 910 600 1330 910 1725 395 350 925 153 3 4 820 1755 L1C 32 B1C40 800 241 101 910 600 1660 1150 1865 505 365 1010 194 3 4 1035 1910 L1C 32 B1C50 800 241 101 910 600 1970 1350 19...

Page 19: ...4 B1J25 600 154 65 690 505 1530 1200 1505 505 290 743 121 3 4 600 L1C 24 B1J32 600 154 65 690 505 1830 1410 1555 540 330 780 153 1 990 L1C 28 B1J32 700 229 96 805 545 1830 1410 1660 540 330 845 153 1 1120 L1C 30 B1J32 750 229 96 870 585 1830 1410 1725 540 330 870 153 1 1190 L1C32 B1J32 800 241 101 910 600 1830 1410 1795 540 330 925 153 1 1270 Type valve and actuator Dimensions mm NPT Weight kg DN ...

Page 20: ...I 2 G c Tmax 600 C S STEAM JACKET ATEX II 2 G c ONLY FOR L1 E EROSION CONSTRUCTION ONLY FOR L1C B BEARING PROTECTION O ring bearing protection for soft bearings P POLISHED ONLY FOR L1 polished flow port and disc Ra 0 8 guided flange Z OXYGEN CONSTRUCTION Degreasing acc to Neles standard Note This is the construction for oxygen flow media more info see IMO 10O270en pdf Y Special to be specified 6 V...

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