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4 KH 70 en

5

The incorrect position or installation of the flanges
can cause deformations on the valve’s body and this
could lead to operating problems.
It is very important to make sure that the valve is cor-
rectly aligned and parallel to the flanges to prevent
leakages and avoid deformations. Ensure the valve is
assembled in open position.

The screws in the tapped blind holes will have a
maximum depth (Fig. 2) and will never reach the
bottom of the hole. The following table (Table 1)
shows the maximum thread depth in the holes and
the maximum torque to be applied to the flange
screws:

Fig. 2

Tabla 1

The equipment must be firmly installed in the pipe.
It will be joined to the pipe with a screw joint.

The screws and nuts to be fitted must also be suita-
ble for the operating conditions and their measure-
ments must in accordance with the approved plans.
The screws and nuts must be fitted diametrically.
To torque to apply to the fastening screws and nuts
must be correct according to the applicable stand-
ard, we recommend the initial assembly be carried
out with a low tightening torque and after all the
screws are in place, the final torque is applied.

As regards scaffolding, ladders and other auxiliary
elements to be used during the assembly, follow the
safety recommendations indicated in this dossier.

Once the equipment has been assembled make sure
that there are no elements, whether interior or exte-
rior, which can interfere with the gate valve’s move-
ment.

Make the relevant connections (electrical, pneu-
matic, hydraulic) in the equipment’s drive system fol-
lowing the instructions and wiring diagrams
supplied it.

The operation of the equipment must be coordi-
nated with the site’s control and safety staff and no
modifications are permitted in the equipment’s
external indication elements (limit switches, posi-
tioners, etc.).

When operating the equipment follow the safety
recommendations indicated in this dossier.

3.5

Assembly position 
(Horizontal Pipe)

In horizontal pipes it is recommended that the knife gate
valves be assembled in vertical position, although other
assembly positions are also possible.

Fig. 3

Position 1: 

This is the most advisable position.

Position 8:

 The valve can be installed in this position but

you are advised to contact the supplier if this is necessary.

Positions 2, 3, 6 and 7:

 For large valves (more than DN300),

the maximum angle with the installation vertical is 30º. For
smaller sizes the angle can be increased up to 90º (positions
4 and 5).
When it is necessary to install large valves in any of these
positions, it is recommended to consult the supplier, as in
these cases, due to the weight of the actuator, a suitable
support must be made to prevent deformations and
operating problems in the valves.

Positions 4 and 5: 

For smaller sized valves, the valves can

be installed in these positions. To install larger valves (more
than DN300) in any of these positions, please contact the
supplier. In these cases, due to the weight of the actuator, a
suitable support must be made to prevent deformations
and operating problems in the valves.

DN

50

65

80

100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1300 1400

P

14

14

14

14

15

15

17

17

20

21

23

24

25

26

26

26

26

27

29

29

30

TORQUE 
(Nm)

45

45

45

45

45

88

88

88

88

88

152 152 152 223 223 303 303

412

529

529

685

Summary of Contents for KH Series

Page 1: ...4 KH 70 en 2 2019 INSTRUCTIONS AND MAINTENANCE MANUAL Knife Gate Valve series KH Installation Maintenance and Operating Instructions ...

Page 2: ...ETY AND RECYCLING 3 2 1 Safety Precautions 3 2 2 Recycling and disposal 3 3 ASSEMBLY 4 3 1 Handling 4 3 2 Testing the Valve 4 3 3 Installation 4 3 4 Aspects to be considered during assembly 4 3 5 Assembly position Horizontal Pipe 5 3 6 Assembly positions Vertical Inclined Pipe 6 4 ACTUATOR 7 4 1 Handwheel Rising or Non Rising Stem and Stem with Gear Box 7 4 2 Chainwheel 7 4 3 Lever 7 4 4 Pneumatic...

Page 3: ... regulations and only for the type of operation that it is intended for Use only spare parts and accessories that are recommended by the manufacturer Every country state has its own safety regulations It is the work management s and installation engineer s responsibility to know and follow these If the recommendations in this manual diverge from those of your country s then the local safety regula...

Page 4: ...eformations In the case of dispatches by sea we recommend the use of vacuum bags inside the boxes to protect the equip ment from contact with sea water Pay special attention to maintaining the correct lev elling of the valves during loading and unloading as well as during transport to prevent deformations in the equipment For this purpose we recommend the use of mounts or trestles 3 2 Testing the ...

Page 5: ... drive system fol lowing the instructions and wiring diagrams supplied it The operation of the equipment must be coordi nated with the site s control and safety staff and no modifications are permitted in the equipment s external indication elements limit switches posi tioners etc When operating the equipment follow the safety recommendations indicated in this dossier 3 5 Assembly position Horizon...

Page 6: ...eck for any leakages from the packing gland to the atmosphere In the event of a leakage tighten the nuts on the packing gland crosswise until the leakage stops ensuring that there is no contact between the packing gland and the gate A very high tightening torque on the packing gland s nuts can lead to problems such as an increase in the valve s torque reduction in the packing s working life or the...

Page 7: ...ed to be connected to a 6 kg cm pneumatic network although these cylinders support up to 10 kg cm2 The pressurised air used for the pneumatic actuator must be correctly filtered and lubricated This type of actuator does not require any adjustment due to the fact that the pneumatic cylinder is designed for the exact stroke required by the valve 4 5 Hydraulic Double and Single Acting The hydraulic a...

Page 8: ...he air tanks depressurised The electrical control cabinets must also be out of service The maintenance staff must be up to date with the safety regulations and work can only start under orders from the site s safety staff The safety areas must be clearly marked and you must avoid placing auxiliary equipment ladders scaffolding etc on levers or mobile parts which will lead to the movement of the ga...

Page 9: ...suring the packing gland is correctly centred 12 Pressurise the valve in the line and tighten the packing gland crosswise enough to prevent leakages to the atmosphere Note The numbers in brackets refer to the components list in Table 5 Fig 7 5 4 Maintenance of the pneumatic actuator The maintenance of these cylinders is simple if your need to replace any elements and you have any questions please ...

Page 10: ...UMINIUM 6 SCRAPER NITRILE 7 SLEEVE NYLON 8 OUTSIDE O RING NITRILE 9 INSIDE O RING NITRILE 10 CIR CLIP STEEL 11 WASHER ST ZINC 12 O RING NITRILE 13 WASHER ST ZINC 14 SELF LOCKING NUT 5 6 ZINC 15 O RING NITRILE 16 TIE RODS F 114 ZINC 17 WASHER ST ZINC 18 NUT 5 6 ZINC 19 SCREW 5 6 ZINC 20 WASHER ST ZINC 21 NUT 5 6 ZINC 22 SCREW A 2 23 SELF LOCKING NUT A 2 24 PROTECTION S275JR ...

Page 11: ... etc Even less so if the equipment is not protected with packaging This recommendation is even more important in areas with high humidity and saline environments Wind can carry dust and particles which can come into contact with the valve s mobile parts and this can lead to operating difficulties The actuator sys tem can also be damage due to the introduction of particles in the different elements...

Page 12: ...VALVE SERIES KH Knife Gate Valve Lug type Bi directional 2 END CONNECTION L Lug 3 PRESSURE RATING J PN10 C ASME Class 150 4 BODY SIZE 050 DN 50 02 2 065 DN 65 2H 2 5 080 DN 80 03 3 100 DN 100 04 4 125 DN 125 05 Upon request 150 DN 150 06 6 200 DN 200 08 8 250 DN 250 10 10 300 DN 300 12 12 350 DN 350 14 14 400 DN 400 16 16 450 DN 450 18 18 500 DN 500 20 20 600 DN 600 24 24 700 DN 700 28 28 5 BODY M...

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