Metrohm OMNIS Sample Robot Pick&Place Product Manual Download

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System overview

￭￭￭￭￭￭￭￭￭￭￭￭￭￭￭￭￭￭￭￭￭￭

￭￭￭￭￭￭￭￭

3 Functional description

3.1

System overview

3.1.1

System – Signals

Visual signals

All products and components of the system that are equipped with multi-
color status displays indicate their respective status using colors and flash-
ing patterns.

The meaning of the colors and flashing patterns is explained in the follow-
ing table.

NOTICE

Use of the flashing patterns

Not all products and components use all of the flashing patterns illus-
trated below.

However, the meaning of the flashing patterns is the same for all
products and components.

Signal

Meaning

LED lights up yellow

System start or initialization

LED flashes yellow (slowly)

Ready for connection setup or
locking

LED flashes yellow (fast)

Connection setup started or
locking underway

LED lights up green

Ready for operation

LED flashes green (slowly)

In operation

LED flashes red (fast)

Malfunction or error

Summary of Contents for OMNIS Sample Robot Pick&Place

Page 1: ...OMNIS Sample Robot Pick Place 2 101X 1010 Product manual 8 1012 8001EN 2018 08 17 ...

Page 2: ......

Page 3: ...rohm AG Ionenstrasse CH 9100 Herisau Switzerland Phone 41 71 353 85 85 Fax 41 71 353 89 01 info metrohm com www metrohm com OMNIS Sample Robot Pick Place 2 101X 1010 Product manual 8 1012 8001EN 2018 08 17 ...

Page 4: ...techcom metrohm com This documentation is protected by copyright All rights reserved This documentation has been prepared with great care However errors can never be entirely ruled out Please send comments regarding possible errors to the address above ...

Page 5: ...symbols 8 2 4 Intended use 9 2 5 Residual risks 9 2 5 1 General dangers at the workplace 9 2 5 2 Danger from electrical potential 10 2 5 3 Danger from machine movements 11 2 5 4 Danger from biological substances 11 2 5 5 Danger from highly flammable substances 12 2 5 6 Danger from careless transport 12 2 5 7 Danger from leakage 12 2 5 8 Danger from high temperatures 13 2 6 Responsibility of the op...

Page 6: ...e packaging 34 4 3 Lifting the sample robot 34 5 Installation 35 5 1 Installation by Metrohm 35 5 2 Sample robot setting up 35 5 3 Replacing the seal of the sample beaker lid 36 5 4 Inserting and equipping the titration head 38 5 5 Mounting the safety shield 44 5 6 Connecting the tubing to the distributor of the Pick Place module 46 5 7 Connecting the drainage tubing 48 5 8 Connecting the inlet an...

Page 7: ... 11 5 OMNIS sample rack Energy supply 86 11 6 OMNIS Sample Robot Pick Place Dimensions 86 11 7 Main module Pick Place Dimensions 87 11 8 Pick Place module Dimensions 88 11 9 Peristaltic pump module Dimensions 88 11 10 OMNIS rack base OMNIS module base Dimensions 89 11 11 OMNIS sample rack Dimensions 89 11 12 Main module Pick Place Housing 90 11 13 Pick Place module Housing 90 11 14 Peristaltic pum...

Page 8: ...Place 11 23 Peristaltic pump module Liquid Handling specifica tions 93 11 24 Magnetic stirrer Stirrer specifications 94 11 25 OMNIS Sample Robot Pick Place Sample handling specifications 94 11 26 OMNIS sample rack Sample handling specifications 95 ...

Page 9: ...purpose 1 2 OMNIS Sample Robot Pick Place Product versions The OMNIS Sample Robot can be configured individually The OMNIS Sample Robot Pick Place is available in the following versions as frame work for the configuration Table 1 Product versions Art no Designation Version feature 2 1010 1010 OMNIS Sample Robot S Pick Place S version 2 1011 1010 OMNIS Sample Robot M Pick Place M version 2 1012 101...

Page 10: ...ion feature 2 1010 0010 Main module Pick Place S Main module Pick Place S version 2 1011 0010 Main module Pick Place M Main module Pick Place M version 2 1012 0010 Main module Pick Place L Main module Pick Place L version The required numbers for the customer service can be found on the type plate see example 1 01 External article number 2 21 Serial number 3 240 Metrohm article number NOTICE Infor...

Page 11: ...number 3 240 Metrohm article number NOTICE Information on the accessories for the respective product version can be obtained either on the Internet at http www metrohm com or via your regional Metrohm representative 1 5 Peristaltic pump module Product versions The product is available in the following versions Table 4 Product versions Art no Designation Version feature 2 1016 0010 Peristaltic pump...

Page 12: ...ons Art no Designation Version feature 6 06005 010 Function license S Included in the scope of delivery of the main module Pick Place 6 06005 020 Function license M Included in the scope of delivery of the main module Pick Place 6 06005 030 Function license L Included in the scope of delivery of the main module Pick Place 6 06005 910 Function license update S M Update 6 06005 920 Function license ...

Page 13: ...gure Instruction step Carry out these steps in the sequence shown Method Designations for names of parameters menu items tabs and dialog windows in the software File New Menu or menu item Work area Properties Menu paths in order to arrive at a particular position in the software Next Button or key 1 8 Additional information Additional information concerning the topic can be found in the Software H...

Page 14: ...h field The search result is displayed 3 Click on the product Detailed information regarding the product is shown on various tabs 4 On the Included parts tab click Download the PDF The PDF file with the accessories data is created NOTICE When you receive your new product we recommend downloading the accessories list from the Internet printing it out and keeping it for reference purposes ...

Page 15: ...warning messages indicate the severity of the danger and its possible effects DANGER Immediate danger of life Irreversible injuries that will result in death Warns of dangerous situations or unsafe actions that will most cer tainly cause severe injuries or death Lists measures to avoid hazard WARNING Severe health hazards Serious injuries that could result in death Warns of dangerous situations or...

Page 16: ...and at hazard areas of the product point out hazard potentials Warning of a hazard area NOTICE Warning symbol on the product If this warning symbol is on the product read the respective docu mentation prior to installation and initial start up Warning of electric shock from electrical potential Warning of danger of fire and explosion from highly flammable substances and gases Warning of danger of ...

Page 17: ...l products are contained in the Technical specifications section if relevant Exceeding and or not observing the mentioned limit values during opera tion puts people and components at risk The manufacturer assumes no liability for damage due to non observance of these limit values The EU declaration of conformity loses its validity if modifications are car ried out on the products and or the compon...

Page 18: ...r work Check the fill level of waste bottles or waste canisters and analysis vessels and make sure they do not overflow Use protective grounding when working with highly flammable substances and gases 2 5 2 Danger from electrical potential WARNING Electric shock from electrical potential Risk of injury by touching live components or through moisture on live parts Never open the housing of the inst...

Page 19: ... it must be marked in accordance with regulations In case of a return shipment to Metrohm or a Metrohm Service partner the product or product component has to be decontaminated and the hazard symbol for biological hazardous substances must be removed A declaration of decontamination must be enclosed WARNING Danger of infection and poisoning from biological hazardous substances Poisoning from toxin...

Page 20: ...tances falling parts and pieces of broken glass Remove loose parts e g sample racks sample beaker bottles before transport Remove liquids Lift and transport the instrument with both hands on the base plate Lift and transport heavy instruments only according to instruc tions 2 5 7 Danger from leakage WARNING Risk of injury by leakage A risk of injury exists in connection with escaping liquids of le...

Page 21: ... the manufacturer for any damage resulting from this as well as for any consequential damage No modifications attachments or conversions which could impair safety may be carried out on the products without the approval of the manufacturer Spare parts must meet the technical requirements established by the manufacturer Original spare parts always meet these requirements Personnel must be familiar w...

Page 22: ...ing table NOTICE Use of the flashing patterns Not all products and components use all of the flashing patterns illus trated below However the meaning of the flashing patterns is the same for all products and components Signal Meaning LED lights up yellow System start or initialization LED flashes yellow slowly Ready for connection setup or locking LED flashes yellow fast Connection setup started o...

Page 23: ...vice Link MDL For connecting additional mod ules or products to a basic prod uct Human Interactive Device HID For connecting an external con trol product Metrohm Solution Identification MSI For connecting the OMNIS Liq uid Adapter Local Area Network LAN For connecting the product to a local network USB connector USB For connecting USB devices ...

Page 24: ...Overview OMNIS Sample Robot Pick Place S 16 3 2 Overview OMNIS Sample Robot Pick Place S Figure 1 OMNIS Sample Robot Pick Place S 1 Main module 2 Pump module 3 Pick Place module 4 Rack base ...

Page 25: ... Functional description 17 3 3 Overview OMNIS Sample Robot Pick Place M Figure 2 OMNIS Sample Robot Pick Place M 1 Main module 2 Pump module 3 Pick Place module 4 Rack base ...

Page 26: ...Overview OMNIS Sample Robot Pick Place L 18 3 4 Overview OMNIS Sample Robot Pick Place L Figure 3 OMNIS Sample Robot Pick Place L 1 Main module 2 Pump module 3 Pick Place module 4 Rack base ...

Page 27: ...in lift 2 Arm holder 3 Lift arm 4 Arm joint 5 Gripper arm 3 5 Robot arm 6 Gripper 7 Gripper fingers The main lift 4 1 is located on the main module Pick Place The arm holder 4 2 connects the lift arm 4 3 the arm joint 4 4 and the gripper arm 4 5 with the main lift The gripper fingers 4 7 are mounted on the gripper 4 6 ...

Page 28: ...Main lift 2 Arm holder 3 Lift arm The lift arm 5 3 can be moved up and down along the main lift 5 1 with the help of the arm holder 5 2 The main lift 5 1 can be rotated to the left and right 3 4 1 2 Gripper arm Overview Figure 6 Gripper arm Movement capacity 1 Arm joint 2 Gripper arm 3 Gripper 4 Gripper fingers ...

Page 29: ...Pick Place module Overview NOTICE Extension versions Up to 4 Pick Place modules can be installed per OMNIS Sample Robot In addition if required 1 holder for homogenizers Polytron PT 1300 D can be mounted on the front of the Pick Place module Front Figure 7 Front Pick Place module 1 Guide chain 2 Lift tower 3 Safety shield 4 Collection tray 5 Slide 6 Titration head holder On each Pick Place module ...

Page 30: ... rear of the Pick Place module there is a drain nozzle 8 1 to which a tubing is connected via a tubing adapter Any liquid that may escape will be routed through this tubing into the waste canister In case of an error this protects the Pick Place module from damage The distributor 8 2 that is used for connecting the rinsing tubing and aspiration tubing is fitted on the back panel of the Pick Place ...

Page 31: ... Functional description 23 Figure 9 Front Pick Place module with holder for homogenizer Poly tron PT 1300 D 1 Holder for homogenizer Polytron PT 1300 D 2 Polytron PT 1300 D 3 Titration head ...

Page 32: ...d 2 In the case of the four way variant 2 additional pumps are mounted on the rear and numbered 3 and 4 Arrows indi cating inlet and outlet are also to be found above each peristaltic pump next to the numbering Optionally 2 additional lid trays can be installed e g for applications with covered sample beakers such as volumetric Karl Fischer titration Front Figure 10 Front Peristaltic pump module 1...

Page 33: ...ng A drain nozzle 11 3 to which a tubing is connected via a tubing adapter can be found at the rear of the peristaltic pump module Any liquid that may escape will be routed through this tubing into the waste canister In case of an error this protects the pump module against damage Option for working with covered sample beakers For applications where the sample needs to be protected from environ me...

Page 34: ...obot Pick Place L 26 Figure 12 Front Peristaltic pump module with lid tray for OMNIS Sample Robot S 1 Lid tray Figure 13 Front Peristaltic pump module with lid trays for OMNIS Sample Robot M L 1 Top lid tray 2 Bottom lid tray ...

Page 35: ...p tubing is located in the interior of the peristaltic pump between the inlet and the outlet that is pinched off by four rollers The conveyance medium is pumped through the system by this volume displacement The press clamp 14 1 protects the pump tubing against external influen ces The press clamp can be dismantled to check the pump tubing and to replace it if necessary The LED 14 4 displays the s...

Page 36: ...k base 2 Rack holder On each rack base 15 1 up to 2 sample racks can be inserted on the rack holders 15 2 The system uses the sensors in the rack holder to detect which sample rack type if any is present 3 4 4 1 Sample rack Overview Figure 16 Sample rack 1 Sample beaker 2 Sample position 3 Transport handles 4 Spout hole ...

Page 37: ...r cleaning NOTICE Cleaning The sample rack is not dishwasher safe Table 6 Sample rack versions Art no Beaker volume Number of beakers 6 02041 010 250 mL 9 6 02041 020 200 mL 9 6 02041 030 120 mL 16 6 02041 040 75 mL 25 3 5 Sample Robot Pick Place Functional description The Sample Robot Pick Place is comprised of the following components Main module Pick Place Pick Place module Peristaltic pump mod...

Page 38: ...ple beaker moves under the titration head and the lift moves downward The sensors installed in the titration head analyze the sample After completion of the measurement the sensors are cleaned with one of the pumps that are integrated in the pump module The solution that is generated during this process is aspirated by an additional pump of the pump module and the lift with the sensors rises After...

Page 39: ...at results from it 3 5 4 Rack base Functional description The rack base is the skeletal structure for the sample robot The sample racks in which the sample beakers are located are stored on the rack holders of the rack base The rack holders contain sensors that automatically detect which sample rack type is currently located on the individual rack base The OMNIS sample robot system uses the sample...

Page 40: ...th the status display 17 2 using different colors System Signals see chapter 3 1 1 page 14 Controls The on off switch 17 1 is used for the hardware side operation of the OMNIS Sample Robot Table 7 Behavior of the on off switch Pressure duration Acoustic signal Functions on the sample robot Short pressing 1 to 5 s Beep after 1 s Switching on the instrument Shutting down the instrument Long pressing...

Page 41: ...ule Connectors NOTICE Symbol labeling Observe the connector symbols when connecting the instruments Figure 18 Connectors Main module Pick Place 1 Human Interactive Device HID 2 Local Area Network LAN 3 Metrohm Device Link MDL 4 Power socket ...

Page 42: ...kaging as only this ensures safe transportation of the product 4 3 Lifting the sample robot Avoid lifting the sample robot after the initial installation whenever possi ble The bigger M and L versions in particular need to be adjusted again after transportation If it is necessary to lift the sample robot try to avoid a sag by lifting the system on all four sides Take the total weight of the system...

Page 43: ... which is suitable for operation and provides protection against corrosive atmosphere and con tamination by chemicals The sample robot needs a horizontal and plane table that is stable and free of vibrations for a precise mode of operation The work surface may not bend under a load of 60 kg Observe the dimensions and weights of the individual products and mod ules that are part of the complete sys...

Page 44: ...ant seals Table 8 List of sample beakers with seals for sample beaker lids Art no Designation Beaker size 6 02710 000 Lid for sample beaker 75 mL P P with standard seals 75 mL 6 02710 030 Lid for sample beaker 75 mL P P with resistant seals 75 mL 6 02710 010 Lid for sample beaker 120 mL P P with standard seals 120 mL 6 02710 040 Lid for sample beaker 120 mL P P with resistant seals 120 mL 6 02710 ...

Page 45: ...r lid 1 Placing and fitting the lid seal Figure 20 Placing the rubber seal onto the lid Slide the rubber seal from below over the lid bottom so that it sits neatly in the prefabricated groove NOTICE Make sure that the rubber seal fits the groove perfectly You might need to stretch the rubber seal and press it into the groove ...

Page 46: ...ead NOTICE The titration head has the markings LOCK for closed and UNLOCK for open also see Replacing the titration head see chapter 8 4 3 page 73 Figure 21 Inserting the titration head general 1 Titration head 2 Titration head holder 3 Markings LOCK and UNLOCK Inserting the titration head Prerequisites The sample robot is switched off All of the sensors in the titration head are dismounted ...

Page 47: ...marked opening triangle or arrow for inserting the rod stir rer on the titration head should be located as close as possible to the tower of the Pick Place module This ensures that the rod stirrer is in a central position and takes up only a small amount of space 2 Fastening the titration head Figure 22 Fastening the titration head Rotate the titration head by hand until the marking points to LOCK...

Page 48: ...e preinstalled dosing tips for connecting dosing tubing 5 Position for the rod stirrer Equipping the titration head for titration Prerequisites The sample robot is switched off The required titration head is mounted 1 Mounting the rinsing tubing Insert the spray nozzles from above into the positions intended for this purpose and mount the rinsing tubing NOTICE During insertion take care to ensure ...

Page 49: ... desired length after wards 4 Mounting the dosing tubing Mount the dosing tubing onto the preinstalled dosing tips 5 Inserting the rod stirrer Insert the rod stirrer from above into the position intended for this purpose place the corresponding stirring propeller from below onto the rod stirrer coupling and connect the cable of the rod stirrer to the MDL socket of the main module NOTICE This step ...

Page 50: ...usion valve 3 Stopper or aspiration tip 4 Double Pt wire electrode Double Pt wire electrode for KF sample changers incl electrode cable 6 0340 000 5 Screw nipples 4 pieces Screw nipple 6 2730 030 6 Titration head for KF titration 6 01403 020 Equipping the titration head for KF titration Prerequisites The sample robot is switched off The required titration head is mounted 1 Inserting the stopper or...

Page 51: ...n the left mount the titra tion tubing and screw it tight NOTICE The titration tip should be located just above the stirring bar but should not impede it 3 Inserting the dosing tip for the reagent Solvent Insert the dosing tip 24 2 into the screw nipple on the right mount the dosing tubing and screw it tight NOTICE The dosing tip should be located just above the stirring bar but should not impede ...

Page 52: ...without a safety shield Before beginning work make sure that all of the protective devi ces are mounted on the sample robot and operational Always wear personal protective equipment when working with the sample robot NOTICE The safety shield has the designations LOCK for closed and UNLOCK for open Figure 25 Inserting the safety shield 1 Safety shield 2 Titration head holder 3 Markings LOCK and UNL...

Page 53: ... robot is switched off 1 Inserting the safety shield Insert the safety shield 25 1 from the bottom into the titration head holder 25 2 2 Fastening the safety shield Figure 26 Fastening the safety shield Rotate the safety shield clockwise until the marking points to LOCK ...

Page 54: ...ng tubing 2 Aspiration tubing 3 Distributor 4 Rinsing tubing 5 Outlet tubing Connecting the tubing to the distributor Prerequisites The sample robot is switched off 1 Connecting the rinsing tubing Manually tighten or plug in the three rinsing tubings 27 1 in the M3 bore holes of the distributor 27 3 NOTICE The rinsing tubings lead to the spray nozzles of a titration head in the Pick Place module ...

Page 55: ... the distribu tor and fasten in place with the union nut NOTICE The rinsing tubing 27 4 leads to the rinsing pump Pump 1 or Pump 3 and can be cut to the correct length 4 Connecting the outlet tubing Remove the union nut Pull the end of the tubing over the connection nipple of the distribu tor and fasten in place with the union nut NOTICE The outlet tubing 27 5 leads to the aspiration pump Pump 2 o...

Page 56: ...ecting the drainage tubing 48 5 7 Connecting the drainage tubing Connecting and placing the drainage tubing 1 Push the tubing adapter 1 in an angle of 30 degrees see illustra tion onto the drain nozzle 2 3 ...

Page 57: ... up 5 8 Connecting the inlet and outlet tubing Figure 28 Connecting the inlet and outlet tubing 1 Outlet tubing 2 Inlet tubing 3 Connecting element 4 Peristaltic pump Connecting the inlet and outlet tubing of the peristaltic pump Prerequisites The sample robot is switched off 1 Plug the inlet tubing 28 2 into the connecting element 28 3 of the peristaltic pump 28 4 by hand and rotate clockwise unt...

Page 58: ...tub ings 5 9 Connecting Disconnecting the power cord WARNING Electric shock from electrical potential Risk of injury by touching live components or through moisture on live parts Never open the housing of the product Protect live parts e g power supply unit power cord connection sockets against moisture If you suspect that moisture has gotten into the product discon nect the product from the energ...

Page 59: ...section 3x 0 75 mm2 18 AWG Power plug according to customer requirements 6 2122 XX0 designed for a minimum of 10 A 1 Plugging in the power cord Plug the power cord into the product s power socket Connect the power cord to the energy supply NOTICE To switch off the product you must unplug the power cord from the energy supply ...

Page 60: ... Initial start up by Metrohm NOTICE Initial start up of the product As a basic rule the initial start up of the system and of the new prod ucts and modules is handled by trained and instructed specialists from the Metrohm Company and or its representative ...

Page 61: ...the sample robot 1 Switching the OMNIS sample robot on Press the on off switch for one second until the single acoustic signal is heard The status display see Indicators page 32 is lit up yellow until it is paired with the OMNIS Software As soon as the sample robot is paired with the OMNIS Software the color of the status display switches to green and the sample robot is ready for operation 2 Swit...

Page 62: ...beakers If the gripper is opened then unsecured sample beakers can cause injuries and property damage to the instrument Wear personal protective equipment Always hold the sample beaker in one hand when the gripper is being opened manually Figure 29 Main module Pick Place front 1 On off switch 2 LED Opening the gripper manually Prerequisites The sample robot stands still 1 Hold the sample beaker in...

Page 63: ... CAUTION Utilization of non authorized sample beakers The use of non authorized sample beakers in the OMNIS Sample Robot System can lead to injuries and considerable property damage Use only sample beakers that are authorized by Metrohm NOTICE Because of the shape of the rack holder and the counterpart on the sample rack only one position exists at which the sample rack can be properly placed on t...

Page 64: ...d removing the sample rack 1 Rack base 2 Rack holder 3 Sample rack 4 Transport handles Attaching a sample rack 1 Attaching a sample rack Figure 31 Attaching a sample rack Grip the sample rack 30 3 on the transport handles 30 4 with both hands and set it down on the rack base 30 1 ...

Page 65: ...r 30 2 NOTICE A brief acoustic signal will sound as soon as the sample rack is seated correctly on the rack base and the rack holder Removing the sample rack 1 Grip the sample rack on the transport handles with both hands and remove it towards the top NOTICE A brief acoustic signal will sound as soon as the sample rack has been removed from the rack base and the rack holder ...

Page 66: ... and cleaning Remove spilled chemicals and solvents immediately Protect the plug con nections in particular against contamination NOTICE The product is protected by design measures from being penetrated by liquids CAUTION Instrument damage due to removed covers Damage of the instrument or malfunction by removing the housing covers Never open the housing of the instrument when the power cord is con...

Page 67: ...nd repair work on electrical and electronic com ponents WARNING Risk of injury due to lack of safety shield Risk of injury when working without mounted safety shields Never operate instruments without safety shields Before beginning work make sure that all the safety shields are mounted correctly and are operational 8 2 Maintenance agreement Maintenance of the product is best carried out as part o...

Page 68: ...g cleaning mate rial properly WARNING Electric shock from electrical potential Risk of injury by touching live components or through moisture on live parts Never open the housing of the product Protect live parts e g power supply unit power cord connection sockets against moisture If you suspect that moisture has gotten into the product discon nect the product from the energy supply Then notify Me...

Page 69: ...ing the Pick Place module WARNING Harmful or irritant materials There is an increased risk of injury through contact with chemical or biological materials while cleaning the instrument Use detergents that do not cause any unwanted reactions with the materials to be cleaned Always wear personal protective equipment when cleaning the instrument Cleaning the surfaces of the Pick Place module Prerequi...

Page 70: ...NOTICE The safety shield has the designations LOCK for closed and UNLOCK for open Figure 33 Cleaning the safety shield 1 Safety shield 2 Titration head holder 3 Markings LOCK and UNLOCK Cleaning the safety shield Prerequisites ...

Page 71: ...4 Dismantling the safety shield Grip the safety shield 33 1 with one hand and rotate it counter clockwise until the marking points to UNLOCK 33 3 Remove the safety shield downwards out of the titration head holder 33 2 2 Cleaning the safety shield Remove dust and dirt from the safety shield with a damp cloth ...

Page 72: ...ield Figure 35 Inserting the safety shield Insert the safety shield from the bottom into the titration head holder 4 Fastening the safety shield Figure 36 Fastening the safety shield Rotate the safety shield clockwise until the marking points to LOCK ...

Page 73: ...ion tray 1 Slide 2 Collection tray Cleaning the slide and collection tray Prerequisites The instrument is disconnected from the power grid 1 Removing the slide Figure 38 Removing the slide Remove the slide 37 1 by hand upwards out of the collection tray 37 2 ...

Page 74: ...NOTICE Clean carefully as the electronic board is open Remove dust and dirt from the slide with a damp cloth 3 Cleaning the base plate Remove dust and dirt from the base plate with a damp cloth NOTICE If a magnetic stirrer is integrated in the Pick Place module skip it during cleaning 4 Attaching the slide Figure 39 Attaching the slide ...

Page 75: ...xplanation of how the prod uct parts can be checked individually and what has to be taken into account The procedure for replacing the parts is then described step by step where necessary WARNING Electric shock from electrical potential Risk of injury by touching live components or through moisture on live parts Never open the housing of the product Protect live parts e g power supply unit power c...

Page 76: ...sleeve Prerequisites The sample robot is switched off There is no beaker in the gripper NOTICE If you are using a gripper with retainer 40 5 lift the retainer off the gripper beforehand 1 Clasp the gripper 40 1 from above with one hand and hold it firmly 2 Use the other hand to pull the finger tip 40 4 downwards and off the gripper finger 40 2 by applying gentle rotating movements 3 Stretch the PT...

Page 77: ...d slide it onto the gripper finger from below NOTICE A slot to facilitate assembly and disassembly is located in the PTFE sleeve The PTFE sleeve can be stretched over this slot e g with a small screwdriver or fingernail and then subsequently pushed over the lower section on the gripper finger 3 Using gentle rotating movements slide the finger tip onto the PTFE sleeve from below 4 Make sure that th...

Page 78: ...er adapter Table 9 Available beaker adapters and settings Beaker vol ume Beaker diam eter Beaker height Article num ber 75 mL 35 5 mm 113 mm 6 01404 040 120 mL 47 3 mm 113 mm 6 01404 030 200 mL 70 mm 100 mm 6 01404 020 250 mL 64 7 mm 113 mm no adapter required Replacing the beaker adapter Prerequisites The sample robot is switched off ...

Page 79: ...g Figure 42 Removing the ring Rotate the ring 41 2 counterclockwise by hand and remove towards the top from the slide 41 1 2 Removing the beaker adapter Figure 43 Removing the beaker adapter Remove the beaker adapter 41 3 out of the slide by hand from above ...

Page 80: ...apters and settings table are entered for the respective Pick Place module in the OMNIS Software The value can be modified in the Instruments area under Proper ties Specific data NOTICE If you switch to another beaker size make sure to also take the titration head into account Insert the beaker adapter from above into the slide Rotate the beaker adapter so that its 4 lugs slide into the grooves of...

Page 81: ...tening the ring Attach the ring by hand to the slide and tighten clockwise 8 4 3 Replacing the titration head Figure 46 Replacing the titration head 1 Titration head 2 Titration head holder 3 Markings LOCK and UNLOCK Table 10 Available titration heads ...

Page 82: ...4mm 6 01403 060 250 mL 6 01900 010 6xSGJ14 3xSGJ9 6 01403 000 Replacing the titration head Prerequisites The sample robot is switched off All of the sensors in the titration head are dismounted The safety shield is dismounted 1 Removing the titration head Figure 47 Removing the titration head Grip the titration head 46 1 with one hand and rotate it coun terclockwise until the marking points to UNL...

Page 83: ...Figure 48 Inserting the titration head Insert the titration head from the bottom into the titration head holder 3 Fastening the titration head Figure 49 Fastening the titration head Rotate the titration head by hand until the marking points to LOCK ...

Page 84: ...ess clamp 1 Press clamp Removing the press clamp Prerequisites The sample robot is disconnected from the power grid 1 Pull the press clamp 50 1 on one side outwards by hand Pull off the other side Remove the press clamp NOTICE Do not fasten or loosen the hex screws of the press clamps Checking the pump tubing Prerequisites The sample robot is disconnected from the power grid ...

Page 85: ...y cracking or leaking liquid while doing so If the pump tubing should exhibit damage replace it without delay Replacing the pump tubing see chapter 8 4 5 page 78 Mounting the press clamp Prerequisites The sample robot is disconnected from the power grid 1 Figure 51 Mounting the press clamp Insert one side of the press clamp with the lug into the guide rail provided for this purpose and push it in ...

Page 86: ...ed tubing from Pharm A line 6 01801 020 with white press clamp 6 02703 000 Only pump tubing that has been authorized by Metrohm may be used Dismantling the pump tubing Prerequisites The sample robot is disconnected from the power grid 1 Removing the peristaltic pump tubing Figure 52 Removing the inlet and outlet tubing Rotate the tubing counterclockwise and remove it upwards out of the peristaltic...

Page 87: ... clamp Pull one side of the press clamp 1 outwards by hand Pull off the other side Remove the press clamp 3 Removing the pump tubing Figure 54 Removing the pump tubing Pull one of the connecting elements of the pump tubing outwards by hand Afterwards remove the other side ...

Page 88: ...ied for disassembling the first connecting element The pump tubing and its connecting elements are designed for this application of force Installing the pump tubing Prerequisites The sample robot is disconnected from the power grid The pump tubing is dismounted 1 Inserting the pump tubing Figure 55 Inserting the pump tubing Slide one connecting element on one side into the guide rail and up until ...

Page 89: ...r side until it stops in the guide rail as well NOTICE The position of the pump tubing must be close and snug to the rollers for optimum conveyance of the media It is for that rea son that a certain amount of force must be applied for assem bling the second connecting element The pump tubing and its connecting elements are designed for this application of force ...

Page 90: ...rt one side of the press clamp with the lug into the groove provided for this purpose and push it in Plug the other side in as well with the lug in the groove and push it in Make sure that the press clamp is placed so that it is flush and positioned cleanly 3 Connecting the tubing with the peristaltic pump See Connecting the inlet and outlet tubing see chapter 5 8 page 49 ...

Page 91: ...rol software and describe mal functions on the instrument e g jammed drive or problems with the control e g missing or invalid parameter A message informs about the cause and the solution of a problem Malfunctions have to be solved directly on the product If applicable this can be done with the help of the control software e g initializa tion move to defined position etc NOTICE Additional informat...

Page 92: ... Electronic Equipment The correct disposal of your old product will help to prevent negative effects on the environment and public health More details about the disposal of your old product can be obtained from your local authorities from waste disposal companies or from your local dealer ...

Page 93: ...20 C 70 C 11 2 Main module Energy supply Nominal voltage range 100 VAC 240 VAC Nominal frequency range 50 Hz 60 Hz Power consumption max 200 W Protection Internal fuse 4 ATH cannot be replaced by the user 11 3 Pick Place module Energy supply Nominal voltage 24 VDC internal Power consumption max 30 W Protection Internal fuse 1 5 ATH cannot be replaced by the user ...

Page 94: ... 5 ATH cannot be replaced by the user 11 5 OMNIS sample rack Energy supply Nominal voltage 5 VDC internal Power consumption max 0 5 W 11 6 OMNIS Sample Robot Pick Place Dimensions The version S of the OMNIS Sample Robot Pick Place consists of 1 main module Pick Place S 1 Pick Place module and 1 peristaltic pump module 2 channel Measurements Width 558 mm Height 765 mm Depth 564 mm Weight 29 3 kg ...

Page 95: ...module L 1 441 mm Height Main module S M L Without workstation 585 mm Main module S M L With workstation 758 mm Depth Main module S Without workstation 564 mm With workstation 604 mm Main module M L 564 mm Weight Main module S Without workstation 21 0 kg Main module M Without workstation 21 5 kg Main module L Without workstation 22 7 kg ...

Page 96: ... 4 4 kg 11 9 Peristaltic pump module Dimensions Measurements Width 92 mm Height 585 mm Depth With 2 pumps 289 mm With 4 pumps 320 mm Weight Without lid tray With 2 pumps 4 3 kg With 4 pumps 5 6 kg With lid tray for working with cov ered sample beakers With 2 pumps 4 8 kg With 4 pumps 6 0 kg With lid tray for working with cov ered sample beakers Dummy panel 4 0 kg without pumps ...

Page 97: ...Measurements Width 280 mm Height 115 mm Depth 564 mm Weight OMNIS rack base 3 9 kg Module base M L 4 6 kg 11 11 OMNIS sample rack Dimensions Measurements Width 277 mm Height 125 mm Depth 277 mm Weight Versions 9 x 250 mL 1 5 kg 9 x 200 mL 1 7 kg 16 x 120 mL 1 5 kg 25 x 75 mL 1 8 kg ...

Page 98: ...Cu1 aluminum coated Enclosure PBT poly butylene tereph thalate PP polypropylene Front foils PET poly ethylene tereph thalate mat IP degree of protection IP 20 11 13 Pick Place module Housing Materials Lid PBT poly butylene tereph thalate Back panel 1 4301 stainless steel coated Base PBT poly butylene tereph thalate Enclosure PP polypropylene IP degree of protection IP 20 ...

Page 99: ...nclosure PP polypropylene Lid tray AW 5754 H12 H22 aluminum coated IP degree of protection IP 20 11 15 OMNIS Sample Robot Pick Place Housing Materials Lid AW 5754 H12 H22 aluminum coated Base AlSi12Cu aluminum coated IP degree of protection IP 20 11 16 OMNIS module base Housing Materials Lid PBT poly butylene tereph thalate Enclosure PBT poly butylene tereph thalate IP degree of protection IP 40 ...

Page 100: ...power connection Socket IEC 60320 type C14 10 A Power cord Length max 2 m Number of conductors 3 with protective ground Conductor cross section min 0 75 mm2 18 AWG Plug Instrument side IEC 60320 type C13 10 A Building side country specific MDL Metrohm Device Link 4 connectors HID Human Interactive Device LAN Local Area Network Type Ethernet CAT 6 Socket RJ45 shielded Cable type min FFTP shielded C...

Page 101: ... 11 20 OMNIS rack base Connectors specifications Contacts 4 Contact surfaces for OMNIS sample rack 11 21 OMNIS sample rack Connectors specifications Contacts 4 spring contacts 11 22 OMNIS Sample Robot Pick Place Display specifi cations Status display LED multi colored 11 23 Peristaltic pump module Liquid Handling specifica tions Working Module Pump Type peristaltic Number 2 4 Pump Add 150 mL min A...

Page 102: ... Rotation in clockwise direction seen from above Rotational speed change per step 120 rpm Maximum rotational speed 1 800 rpm Magnetic stirring bar lengths 8 12 16 25 30 mm 11 25 OMNIS Sample Robot Pick Place Sample handling specifications Robot arm Load 3 7 N typical Speed 15 mm s 75 mm s Gripper type with beaker diameter Range 25 6 mm 71 6 mm from Metrohm accesso ries Rack positions Sample Robot ...

Page 103: ... Technical specifications 95 11 26 OMNIS sample rack Sample handling specifica tions Rack types Number of sample positions 9 16 25 from Metrohm accesso ries ...

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