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1. SYSTEM 

SPECIFICATIONS 

Ambient Operating Temperature  

 

10 - 40°C 

Maximum Enclosure Temperature 

 

55°C 

Input Line Voltage  

 

 

 

100 - 240 VAC, grounded circuit 

Input 

Line 

Frequency 

   50/60 

Hz  

Power 

Consumption 

   125W 

Output Power (Max.) 

80 Watts max. Per channel at 22°C ambient temperature 

Output 

Frequency 

   13.56 

MHz 

Power Cord 3-Wire 

 

 

 

183cm (18/3”) SJT 

Dimensions w x d x h   

 

 

12.1 cm (4.8”) x 13.0cm (5.1”) x 23.5cm (9.3”) 

Certification 

Marking 

   cTUVus, 

CE 

Surface 

Resistivity 

   10

5

 - 10

9

 

/in 

Tip-to-Ground 

Potential 

   <2mV 

Tip-to-Ground 

Resistance 

  <2 

ohms 

Idle Temperature Stability 

 

 

± 1.1°C in still air 

Hand-piece Cable Length 

 

 

L=122cm (48”), burn proof, ESD safe 

Hand-piece 

Connector 

   F 

connector 

Workstand Dimensions w x d x h 

 

8.6 cm (3.4”) x 19.1 cm (7.5”) x 8.3 cm (3.3”) 

 

2.  SYSTEM DESIGN AND TECHNOLOGY OVERVIEW 

The MX-5200 Series is a precision, high-power soldering system with dual switchable ports. It is the 
newest design of the market leading Metcal soldering systems. It adds ergonomic hand-pieces, a built 
in power meter, 80 watts of power per channel or 40 watts simultaneous, and includes SmartHeat

® 

Technology for quick response and precise control. 
 

a. 

SMARTHEAT

®

 TECHNOLOGY 

No Calibration Required 

Each cartridge is equipped with a self-regulating heater which ‘senses’ its own temperature and 
closely maintains its pre-set idle temperature for the life of the heater-tip; all controlled by OK 
International’s proprietary SmartHeat

®

 Technology. The tip temperature is determined by the inherent 

metallurgical properties of the heater; 

no external adjustment or equipment is required

. This 

eliminates spikes and transients associated with electrically switched elements found in conventional 
soldering irons. The integrated power indication meter actively monitors power delivered to the tip as 
it varies in direct response to the thermal load. The power indication meter 

requires no calibration,

 

because it is monitoring an active feedback loop

Please feel free to contact your OK International 

representative with any questions. 
  
Those companies or individuals requiring periodic verification of system performance may do so in 
the following ways: 

  Measure the performance of the system in ‘time required to solder a defined number of loads’, or 

  Observe start up and idle power with the integrated Power Indication Meter, or 

  Measure tip idle temperature as it equates to this performance. 

 

 
 

 
 
 
 
 
 
 

 

Summary of Contents for Metcal MX-5200

Page 1: ...7000 2500_4 Metcal MX 5200 Power Precision Performance Soldering Desoldering and Rework System User Guide...

Page 2: ...Series User Guide 1 MX 5200 Serie Betriebsanleitung 13 S rie MX 5200 Manuel d utilisation 26 Serie MX 5200 Manuale dell utente 39 Serie MX 5200 Gu a del usuario 51 MX 5200 64 MX 5200 76 MX 5200 89 MX...

Page 3: ...10 8 APPLICATION NOTES a Extending Tip Life 11 b Detinned Tips 11 9 BASIC TROUBLESHOOTING GUIDE 12 10 SAFETY 12 Warranty OK International warrants the MX 5200 System against any defects in materials...

Page 4: ...or quick response and precise control a SMARTHEAT TECHNOLOGY No Calibration Required Each cartridge is equipped with a self regulating heater which senses its own temperature and closely maintains its...

Page 5: ...tand MX W1AV MX 5251 MX PS5200 Power Supply MX DS1 desoldering hand piece Metcal Advanced Soldering hand piece MX H1 AV workstand MX WS5DS workstand MX W1AV Upgrades MX UK1 Metcal Advanced Hand piece...

Page 6: ...Indication Meter The MX 5200 Series has a built in power indication meter which will display a graphical and numerical representation of the power User Programmable PowerSave Mode The MX 5200 Series h...

Page 7: ...e SLEEP MODE 1 Hand piece in workstand 2 Power to the hand piece is reduced POWER MODE 1 Hand piece removed from stand 2 System is in use Power Meter displays power at tip POWERSAVE MODE 1 Hand piece...

Page 8: ...ach hand piece has its own range of cartridges with many choices available for tip geometry and temperature a Hand piece Selection Guide NOTE This is only a small sample of tip styles available for ea...

Page 9: ...r a complete up to date listing visit our website www okinternational com for more information These tip geometries cover a broad range of tasks from delicate precision work to heavy ground plane sold...

Page 10: ...going to a higher temperature only when necessary d Temperature Series Chart Application X Series STTC SMTC UFTC PTTC TATC STDC High Thermal Sensitivity 500 Series 5 5 5 Moderate Thermal Sensitivity...

Page 11: ...int To change the configuration 1 Remove the two screws from the underside of the workstand base MX WB 2 Move the Workstand Sponge Holder MX WSH into the desired position 3 Replace the two screws into...

Page 12: ...ystem is turned off 2 Pull out the cartridge using the Cartridge Removal Pad MX CP1 NOTE THE TIP CARTRIDGE MAY BE HOT DO NOT USE METAL TOOLS PLIERS ETC TO REMOVE CARTRIDGES 3 Push a new cartridge into...

Page 13: ...job Higher activation flux is more corrosive to the tip plating 7 When making a solder connection apply fresh solder to the items being joined not to the hot soldering tip 8 Switch the system off whe...

Page 14: ...be 300 C Failure to observe the following precautions may lead to injury to users or damage the equipment Do not touch any metallic parts of the hand piece Do not use near flammable items Do not use...

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